Summary of Contents for PANDROL CD300 EC
- Page 1 CD300 EC OPERATION AND MAINTENANCE MANUAL ENG_OMM_CD300_EC_P03 2023-08-17 Partners in excellence...
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Page 2: Preface
Pandrol. This manual aims to help you get to know your new CD300 EC, to use it in the best way and to maintain it properly for a long lifetime. It also presents important safety regulations and warnings. -
Page 3: Revision
© Pandrol All Rights Reserved No part of this publication may be reproduced or copied in any form or by any means without written permission from Pandrol. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 3 av 38... -
Page 4: Table Of Contents
Lifting and Transportation On Flatbed 6.2. Transport 6.3. Securing The Machine Onto A Flatbed Installation 7.1. Hydraulics 7.2. Hydraulic Diagram CD300IQ E-clip 7.3. Electric Cable Description 8.1. Generel description 8.2. Overview OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 4 av 38... - Page 5 Daily Inspection 12.2. Maintenace Schedule 12.3. Lubrication points Warranty and Service 14.1. Warranty 14.2. Service 14.3. Disclaimer 14.4. Contact 14.5. Declaration Of Conformity 14.6. Recycling and Environment OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 5 av 38...
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Page 6: Safety Information And Warnings
Ensure that the carrier machine has the requirements to lift and to operate the CD300EC. • It is essential that all kind of use, maintenance and service work, is carried out by qualified personnel, trained by Pandrol AB. • The CD300EC is can operate with automatic machine cycles that entail a risk of crushing injuries. Only the operator may be in the vicinity of the machine when in use. Track personnel must be at a distance of minimum 3 meters from the machine. -
Page 7: General
Any adjustments, service or maintenance work on the machine is only allowed to be carried out by qualified personnel who have read and fully understood this manual, the maintenance manual and have had training and information for this particular model from Pandrol AB. Instructions and maintenance schedule is given in the maintenance manual. If there is a situation where a trained and skilled person is not available, contact your local Pandrol service person, or Pandrol aftersales technical support. -
Page 8: General Warnings
This is to ensure that the machine does not move unintentionally that could result in serious injury of a person and/or serious damage to other equipment. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 8 av 38... -
Page 9: Warning Labels
There are a number av labels intended to inform and warn the operator of the machine. If any label become damaged or lost, they are to be replaced with new original warning labels that are available from Pandrol AB. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17... -
Page 10: Qualified Personnel
The equipment must be serviced, maintained, or in any way modified only by trained personnel, who have received training and information from Pandrol AB. The components of this unit and other components in the vicinity are powered by dangerous contact high voltage. Touching any parts, connected to such voltage, can cause serious injury or death of a person. -
Page 11: Risks
Skin exposed to hydraulic oils should be washed immediately. All personnel should be made aware of the contents of the product data sheets relating to the oil used. Pandrol Inc recommends the use of biodegradable oils and greases, in order to minimize the environmental impact in case of an oil leakage. - Page 12 This could lead to frost damage and crackilation. Operators and inspection personnel must consider the importance of correct adjustments of the clipping tools described in this manual. Technical information about Pandrol FASTCLIP can be ordered from: Pandrol UK Ltd Gateford Road, Worksop...
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Page 13: Lifting And Handling
Lifting and load indicators on the carrier machine must at all time be used when lifting. Always take the cant and ground strength into consderation before lifting. No person are allowed within the working are during lifting. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 13 av 38... -
Page 14: Repair And Maintenance
Damage to the machine during repair or overhaul may cause the equipment to malfunction and may increase risk for personnel when in service. Only competent staff should perform any repair or maintenance. For advice on maintenance or repair on the machine, please contact Pandrol Inc. Personnel injury Hydraulic system may have stored pressure even with the tool disconnected. -
Page 15: Transport
Lifting points Description Lifting point for lifting chain, strap, pallet fork Lifting point for lifting chain or strap Fig 1. Lifting points OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 15 av 38... -
Page 16: Transport
”6.1 Lifting and Transportation” The machine and parking support legs must fully rest on the flatbed to ensure full stability during transport. Secure the CD300EC on the flatbed with chains or straps of appropriate strength Ensure to use dedicated fastening points according to ”Fig 2. Securing the machine”. Fig 2. Securing the machine Description Fastening point for lifting and load securing Support legs OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 16 av 38... -
Page 17: Installation
CD300. Connect the hose (1) to the pressure line. Connect the hose (2) to the return line. Read section ”9.1. Technical Information” for recommended oil pressure and oil flow. Fig 3. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 17 av 38... -
Page 18: Hydraulic Diagram Cd300Iq E-Clip
7.2. Hydraulic Diagram CD300IQ E-clip Right Left GM6D 0,4 @210bar Presssure switch OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 18 av 38... -
Page 19: Electric Cable
Fig 4. Attach the cable along the excavator arm and fasten with straps. Fig 4. Connection socket Fig 5. Cable Fig 6. Extra connection OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 19 av 38... -
Page 20: Description
8.1. Generel description Clip Driver CD300EC has been developed and manufactured as a machine held tool for clipping and declipping Pandrol e-clip. The CD300EC can be connected to any rail vehicle that can supply the equipment with hydraulic feed. The machine is equipped with a pressure switch that controls the semi-auto function. -
Page 21: Overview
Fig 9. Overview Description Identification plate Hydraulic quick coupler pressure side Hydraulic quick coupler return side Support legs Machine bracket Clipping/De-clipping tool Clipcatcher Railwheel Electrical cable Tool box Main frame OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 21 av 38... -
Page 22: Technical Data
12V Power supply. Hydraulic system Hydraulic oil flow 80 - 120 l/min Hydrauic oil pressure 190 - 210 bar Impedance measure < 0.15Ω - EN50153-1 6.4.4 Impedance. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 22 av 38... -
Page 23: Operation
Information about correct adjustments is given in the chapter ”Adjustments”. Inspect and clear the rail and the working area to ensure that there are no obstacles that could affect the result of the work task. Fig 12. Extra contact, fig. 11, entails if you need your own assembly Fig 13. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 23 av 38... -
Page 24: E-Clips
11. e-clips The e-clips tool can handle Pandrol e-clips and Pandrol PR-clip. Depending on the type of clips to be installed, the clutch guide may need to be replaced to match the clip. To replace the clutch guide, 6mm and 10 mm allen keys are used. -
Page 25: Adjustment Of E-Clips Tool
Adjust the clipping clutch by loosening two screws Carefully close the tool over a properly installed clip to get the tool properly centered. Adjust the tool Tighten the screws Fig 19. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 25 av 38... - Page 26 Figure 20 shows the correct height of the clipping arm in relation to the shoulder. The distance between the clipping arm and the shoulder should be 2 mm. Fig 22. Correct adjustment OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 26 av 38...
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Page 27: Obsticles On Track
In the event of obstacles on the track, the tools must be moved to the raised position. The machine can then run the CD300EC over the obstacle. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 27 av 38... -
Page 28: Clipping Tool E-Clips
The declipper has three different work positions – parked position and two different positions depending on the rail type. The three different positions are described here. Fig 24. De-clipping steel – facing inwards Fig 25. Locking pin in the lower hole Fig 26. Collector OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 28 av 38... -
Page 29: Rail Type Uc60, Bv50 Or Similar
In the parked position, the rod with the declipping pad must be raised to the uppermost position and secured with the shaft lock pin. The collector is placed upside-down. Fig 29. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 29 av 38... -
Page 30: Replacing De-Clipping Pad
The protective basket also protects against the risk of crushing injuries. During operation, the safety distance of 3 metres must always be respected. Fig 32. Protective baskets for e-clip tools OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 30 av 38... -
Page 31: Work In Clipping Mode
11.7. Work in clipping mode The CD300 EC can be operated in both manual and semi-auto mode. To operate in semi-auto mode the electrical connector must be connected to the carrier machine 24V power outlet. Operate in manual mode Carry out the preparations specified in chapter “10.1. Preparations” without connecting the electrical connector. -
Page 32: Care And Maintenance
Ì WARNING! Do not smoke or bring a naked flame near the hydraulic oil system. Warranty only applies if original parts supplied by Pandrol AB have been used. 12.1. Daily Inspection Before and after every usage or working shift: •... -
Page 33: Maintenace Schedule
Lubrication Check functionality Lubricate according to lubrication chart Paint Check for damages Re-paint damaged components with Pandrol original colour (RAL1004) to prevent upcoming rust. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 33 av 38... -
Page 34: Lubrication Points
Check and lubricate every 8 hour. The illustration do not cover all grease nipples. Take grease nipples on both sides in concideration when lubricating. Fig 34. Lubricating tools Fig 35. OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 34 av 38... - Page 35 At Pandrol AB we mainly use steel screws and nuts. The table below shows the nominal tightening torque in Nm for the screws and nuts that are used These torques do not apply to wheel bearings!
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Page 36: Warranty And Service
Aftersales support and technical service are available from Pandrol AB, Sweden, during and after the Warranty period. Please contact Pandrol AB. 14.3. Disclaimer Pandrol AB exempts itself from liability in the event of usage that deviates from that recommended in this manual. 14.4. Contact Address... - Page 37 OPERATION AND MAINTENANCE MANUAL I ENG_OMM_CD300_EC_P03 I 2023-08-17 @Pandrol 2023 37 av 38...
- Page 38 Find out more at pandrol.com Pandrol AB Hyggesvagen 4 824 35 Hudiksvall Sweden +46 650 16505 info.rosenqvistrail@pandrol.com ©Pandrol Partners in excellence...