1. Manuals
  2. Brands
  3. Spudnik Manuals
  4. Industrial Equipment
  5. 1200
  6. Parts manual

Spudnik 1200 Parts Manual

Hopper style straight conveyor
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PARTS MANUAL
Model 1200 HOPPER STYLE
STRAIGHT CONVEYOR
PART #290322
Serial #: 1200-55-3231
Revision: 8/22/2022

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 1200 and is the answer not in the manual?

Questions and answers

Summary of Contents for Spudnik 1200

  • Page 1 PARTS MANUAL Model 1200 HOPPER STYLE STRAIGHT CONVEYOR PART #290322 Serial #: 1200-55-3231 Revision: 8/22/2022...
  • Page 3 Fax (208) 495-9170 Fax (701) 352-9610 Fax (207) 764-4674 Spudnik®, SimpleSep™, MultiSep™, RollerStar™, Star Table™, AirSep®, Terra Float™, are trademarks of Spudnik Equipment Company LLC. John Deere, Case, IH, Case-IH, CAT, Challenger, are trademarks of their respective trade- mark owners.

  • Page 4: Table Of Contents

    134182 - SHIELD ASM,CONV 1200-2017 ..............17 Conveyor FB4124 - 36"X40' CONVEYOR ................... 18 FB4108 - 36" TIPDOWN DISCHARGE ............... 20 FA2732 - TIPDOWN,4' HYDRAULIC PUMP ASSY 1200/1250 ........21 FB4383 - BELT,ASM,1200 36"x79'-10"FLAT 220# R5 ..........22 Part #: 290322 Revision: 8/22/2022...
  • Page 5 FB4324 - CONV 36" 12X0 TOW TONGUE, HOPPER END........35 FB4218 - CONV 36" TOW TONGUE, DISCHARGE END .......... 36 FB4066 - 1200 CONVEYOR 36" PIN HITCH CONNECTION ........37 FB5224 - 1200 TONGUE, DISCH, NO JACK EXTENSIONS ........38 4.

  • Page 6: Introduction

    We strive to put the best quality and workmanship into each of our machines, and hope as you use your Spudnik 1200 HS Straight Conveyor that you will find this to be true.

  • Page 7: Foreword

    Par ts Man ual Foreword This manual is intended to familiarize the user with the Spudnik 1200 HS STRAIGHT CONVEYOR and its designated use. This manual contains important information on how to operate the machine safely, properly, and efficiently. Observing the instructions in this manual helps avoid dangers, reduce repair costs and down-time, and increases the reliability and service life of the machine.

  • Page 8: Limited Warranty Policy For New Spudnik Machinery

    (e) Make the product and/or failed parts available to the dealer or service center within 90 days following submittal of claim, transportation/shipping charges prepaid. The selling dealer has no authority to make any representation or promise on behalf of Spudnik, or to modify the terms or limitations of this warranty in any way.

  • Page 9: General

    Unauthorized modification and/or the use of spare parts, accessories, and auxiliary equipment not supplied and/or not approved by Spudnik can have a detrimental effect on the structural integrity and/or functionality of the machine. Any such modification could compromise the engineered safety controls designed to prevent accidents and/or result in machine damage.

  • Page 10: Product Characteristics

    The use of other parts may invalidate the liability of Spudnik for any consequences arising from such use. Please refer to the ‘Warranty Policy’ and ‘General’ section of this manual for further clarification.

  • Page 11: Safety

    These hazards include machine components which for functional Spudnik shall not be liable for any damage to reasons cannot be guarded. agricultural produce and other items, which occur as a result of operating and adjustment errors or other WARNING: Indicates a specific hazard, or unsafe incorrect usage.

  • Page 12: Identification Of Training Requirements

    17. Keep the machine clean to avoid the risk of fire. 18. Observe applicable regulations when using public This manual provides safety advice and information necessary to safely operate and maintain this Spudnik roads. machine. In addition, users are encouraged to follow 19.

  • Page 13: Risks Of Ignoring Accident Prevention

    1.11. Operating Safety Practices Follow the operating instruction of the PTO shaft manufacturer. An operator’s manual is supplied with Unless specifically designed to carry the load while every PTO shaft installed on Spudnik equipment. moving, always empty machinery of product before Only shafts specified moving or transporting.

  • Page 14: Transporting/Towing Safety Practices

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-1 Safety 1.11. Operating Safety Practices (Cont.) 1.12. Transporting/Towing Safety Practices Keep safety decals, signs, and reflectors clean and proper safety practices when hitching unhitching the machine to/from the tractor or towing legible at all times.

  • Page 15: Electrical System And Electronics

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-1 Safety 1.14. Hydraulic Systems 1.13. Electrical System and Electronics Remove conductive jewelry, e.g. metal rings, WARNING! bracelets, watches, etc., before working on or around electrical circuits. The hydraulic system operates under high pressure.
  • Page 16 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-1 Safety 1.16. Maintenance and Inspection Guidelines (Cont.) 1.16. Maintenance and Inspection Guidelines (Cont.) Perform adjustment, maintenance, and inspection ac-  To avoid the risk of accidents, cover sharp edges, tivities according to the directions and schedule speci- corners, and dangerous projections on suspended fied in this manual.

  • Page 17: Acknowledgement Signature

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-1 Safety Section-1 Safety 1.17. Acknowledgement Signature Anyone who will operate and/or maintain the equipment must read and clearly understand ALL Safety, Operating and Maintenance information presented in this manual. Do not operate or allow anyone else to operate this equipment until such information has been reviewed.

  • Page 18: Machine Overview

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-2 Machine Overview 2.1. Safety and Information Labels Labels are placed on the machine to communicate important user safety and operational information. To ensure continued personnel safety and proper machine operation, replace any label which is damaged or becomes illegible.

  • Page 19: Label Identification And Part Number

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-2 Machine Overview 2.2. Label Identification and Part Number Item # Part # Description 300086 LABEL,CAUTION,MOVING,DRIVES,CAN CAUSE 300087 LABEL,WARNING,EXPOSED,DRIVE,CAN CAUSE 300466 NOTICE:MODIFICATION MAY VOID WARRANTY 300107 LABEL,DANGER, HIGH,VOLTAGE,WILL/CAUSE/SML 300112 LABEL,CAUTION,MACHINE STARTS WITHOUT/SML...
  • Page 20 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-2 Machine Overview 2.4. Label Locations (Cont.) Image 1 Image 2 Image 3 Image 4 Part #: 290322 Revision: 8/22/2022...
  • Page 21 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-2 Machine Overview 2.4. Label Locations (Cont.) Image 5 Image 6 Image 7 Part #: 290322 Revision: 8/22/2022...
  • Page 22 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-2 Machine Overview 2.4. Label Locations (Cont.) Image 8 Image 9 Part #: 290322 Revision: 8/22/2022...
  • Page 23 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Image 7 Image 10 Image 11 Image 12 Part #: 290322 Revision: 8/22/2022...

  • Page 24: Machine Operation/Maintenance

    (3) percent elongation. To check for elongation measure from pin to pin and compare with new chain. When replac- The MODEL 1200 HS STRAIGHT CONVEYOR, has been ing chain or sprockets it is best to replace both at the same designed to carry the product from the unloading and elimi- time.
  • Page 25 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-2 Machine Overview Lubrication Points: Belt Alignment Procedure: Issue: Belt is running tighter to one side than the other. Solution: Tighten belt on the side it is running to or loosen the belt on the opposite side as necessary.

  • Page 26: Parts Manual

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 27: 134182 - Shield Asm,Conv 1200-2017

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 28: Fb4124 - 36"X40' Conveyor

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...
  • Page 29 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 30: Fb4108 - 36" Tipdown Discharge

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 31: Fa2732 - Tipdown,4' Hydraulic Pump Assy 1200/1250

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual FA2732r8- TIPDOWN,4' HYDRAULIC PUMP ASSY 1200/1250 Item # Part # Description 603756 CYL,2.00"x10",WELDED,20.25",1.125",-8 602181 BREATHER #8 PORT O-RING 601032 HOSE,ASSEM,3/8"x72"(6FT) 6FJS-6FJS 6M3K 601323 CPLG,HYD,90DEG,6801-6-8 (6MJ-8MB) 300175 DECAL,OIL,HYD,AW32 605589 PUMP,HAND,ONE,WAY,95 CUIN RESERVOIR...

  • Page 32: Fb4383 - Belt,Asm,1200 36"X79'-10"Flat 220# R5

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...
  • Page 33 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual This page is purposely left blank Part #: 290322 Revision: 8/22/2022...

  • Page 34: Fa2635 - Conveyor 36" Manual Steering

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...
  • Page 35 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 36: 134191 - 1200,Bulldog Jack Asm-2017

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...
  • Page 37 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 38: 134109 - Assy,Crazy,Wheel,10",1-3/4"Bushing 2017

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...
  • Page 39 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 40: Ea0012 - Main Panel, Conveyor

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...
  • Page 41 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 42: Ea0799 Power 480V/3Phase 1200 Conv 7.5Hp

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 43: Fb4061 - 1200 Conveyor 7.5Hp 60Hz Sprocket

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 44: Fb4179 - Conveyor Hitch 36"-2017

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 45: Fb4324 - Conv 36" 12X0 Tow Tongue, Hopper End

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 46: Fb4218 - Conv 36" Tow Tongue, Discharge End

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 47: Fb4066 - 1200 Conveyor 36" Pin Hitch Connection

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...

  • Page 48: Fb5224 - 1200 Tongue, Disch, No Jack Extensions

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual Part #: 290322 Revision: 8/22/2022...
  • Page 49 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-3 Parts Manual This page is purposely left blank Part #: 290322 Revision: 8/22/2022...

  • Page 50: Schematics

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section 4 Schematics (4.1-Electrical) Part #: 290322 Revision: 8/22/2022...

  • Page 51: Electrical

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section 4 Schematics (4.1-Electrical) Part #: 290322 Revision: 8/22/2022...
  • Page 52 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section 4 Schematics (4.1-Electrical) Part #: 290322 Revision: 8/22/2022...
  • Page 53 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section 4 Schematics (4.1-Electrical) This page is purposely left blank Part #: 290322 Revision: 8/22/2022...

  • Page 54: Hydraulics

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-4 (4.2 Hydraulics) Part #: 290322 Revision: 8/22/2022...
  • Page 55 1200 HS STRAIGHT CONVEYOR Par ts Ma nual This page is purposely left blank Part #: 290322 Revision: 8/22/2022...

  • Page 56: Miscellaneous Specifications & Reference

    1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-5 Miscellaneous Specifications & Reference 5.1. Fastener Torque Guidelines 5.1. Fastener Torque Guidelines (Cont.) Check all nuts, bolts, and screws regularly for tightness. Bolt head markings, and nut surface markings, are Replace nut/bolt pairs with the same grade or higher than useful in confirming the grade/class of replacement that of the original nut/bolt.

  • Page 57: Shear Pin Guidelines

    5.3.1. Follow the tightening torques given in the table below when tightening, replacing, or repairing any Hydraulic Fit- tings. There are two methods to achieve proper ‘clamp load’ on the flare connections used on Spudnik machinery. 1. Torque: Torque hydraulic fitting using a torque wrench.

  • Page 58: Belted Chain Repair

    Repair or replace as necessary. While components vary, general procedure applies to all Spudnik belted chains.  Inspect the Web Joiners for wear. Due to the metal on metal connection in the Web Join- ers, they tend to wear more quickly than the rest of the belted chain.
  • Page 59 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-5 Miscellaneous Specifications & Reference Section-X TBD 5.4. Belted Chain repair (Cont.) 5.4. Belted Chain repair (Cont.) attached to the other end of the Belted Chain web. (See Figure 11)  Cut the webbing to be joined, at the edge of Figure 13 ...
  • Page 60 1200 HS STRAIGHT CONVEYOR Par ts Ma nual Section-5 Miscellaneous Specifications & Reference 5.4. Belted Chain repair (Cont.) 5.4. Belted Chain repair (Cont.) Figure 15 Figure 17   Squeeze the Web Joiner together so it is tight Working from one side, insert the Connecting against the webbing.

  • Page 61: Lubricant Specifications

    5.5.1. Fluids and Lubricants the Belted Chain. (See Figure 19) Grease: Shell Retinax EP2 multipurpose grease (or equivalent). Gearbox Lube: 80W90 gear oil. Roller Chains: Spudnik chain lubricant, PN 991707 or equivalent industrial chain spray. Hydraulic Oil: AW32 5.5.2. Storing Lubricants IMPORTANT AW32 hydraulic oil is for use in self hydraulic systems only.
  • Page 63 584 West 100 North P.O. Box 1045 Blackfoot, ID 83221 Phone (208) 785-0480 Fax (208) 785-1497 www.spudnik.com...

This manual is also suitable for:

1250

Table of Contents