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Summary of Contents for TKR Group 83 30 5 A62 332
- Page 1 83 30 5 A62 332 83 30 5 A62 333 83 30 5 A62 334 Cell module charger Translation of the original owner's manual R1-22.07-V1...
- Page 2 Owners Manual USB-Stick www.tkr-service.com Owners manual, digital Owners manual, digital Europe Europe Worldwide Worldwide...
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Page 3: Table Of Contents
Safety General instructions Startup Explanation of symbols Overview of menu symbols Labelling Starting the charging/discharging process Scope of supply Cell module diagnostics Safety instructions System menu System update Superuser functions Technical data Changing the module parameters Technical Specifications Info menu Technical data 4.10 Putting out of operation and storage... -
Page 4: General Instructions
1.1 General instructions State-of-the-art Declaration of Conformity This tool is state-of-the-art technology. To ensure that the The tool has been manufactured in accordance with equipment operates safely, it must be operated in a proper and international guidelines. The relevant declaration of safety-conscious manner. -
Page 5: Explanation Of Symbols
1.2 Explanation of symbols Some chapters in this instruction manual use internationally recognised warning symbols, warning notes and general in- struction symbols. The individual symbols are explained below. Follow all the instructions and safety rules. Follow the manual Protective insulation cTUVus Certification TÜVRheinland Follow the general... -
Page 6: Scope Of Supply
1.4 Scope of supply Set 83 30 5 A62 332 Cell module charger (83 30 2 472 435) Owner’s manual 40 A module charging cable (83 30 5 A47 B88) Cell contacting system (83 30 5 A47 BC6) Mains power cable CEE... -
Page 7: Safety Instructions
1.5 Safety instructions CAUTION source before carrying out any configuration, clean- If used with the wrong accessories, this may cause ing or maintenance work on it. Just switching off the material damage and bodily injury. tool or pressing the disconnecting button does not Not using original tools and original accessories will reduce the risk. -
Page 8: Technical Specifications
The tool is strictly approved solely for the purpos- Make sure that the tool is not operating unsuper- es for which the manufacturer has designed it. vised over long periods of time. The tool must only be used for the activities described An administrator account may be necessary to in- in this owner's manual. -
Page 9: Technical Data
AC mains input Mains voltage star 240–415 V (+/-10%), 50-60 Hz Mains voltage delta 100–240 V (+/-10%), 50-60 Hz Mains voltage single-phase, 2-phase 100–240 V (+/-10%), 50-60 Hz Mains fuse 3x 6,3x32 mm 16A T, 1x 5x20 mm 1A T Leakage current <... -
Page 10: Device Components
2.3 Device components 2.3.1... - Page 11 2.3.2 2.3.4 2.3.4 2.3.5 2.3.1-2.3.5 Cell module charger USB connection Emergency stop switch Touch display Service connection Signal LED RJ12 connection Function key Locking lever Front compartment Protective cover Ventilation grill Service access Casters with locking brakes Cable loop Handle AC mains input DC charging connection CCS connection...
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Page 12: Accessory List
2.4 Accessory list GEN5 module charging adaptor (83 30 5 A36 706) for adapting GEN3 / GEN4 charging cables... -
Page 13: Intended Use
3.1 Intended use The cell module charger is a diagnostic system for the individ- The tool monitors all the parameter of the cell module which are ual cell modules of a HV battery. It is used for the hazard-free, required for safe use so that the adjustment process is aborted touch-protected charging and discharging of cell modules. -
Page 14: Commissioning And Safe Handling
3.3 Commissioning and safe handling CAUTION Only set up the tool in well ventilated areas. Risk of injury Lay all supply cables so that they cannot be damaged Protect the tool from moisture, humidity and con- and nobody can trip over them. densation. -
Page 15: Country-Specific Connection Configuration
3.4 Country-specific connection configuration 3.4.1 Derating dependent on the operating voltage P3 Υ 7000 W P3 ∆ 6000 W P1-2 5000 W 4000 W 3000 W 2000 W 1000 W 100 V 150 V 200 V 250 V 300 V 350 V 400 V CAUTION... - Page 16 3.4.2 Removing the protective cover 3.4.2 Loosen the three screws on the protective cover [O]. Remove the protective cover and put it aside together with the screws. 3.4.3 Opening the service access Loosen the three screws on the plate for the service access [P]. Open the service access to carry out the country-specific con- nection configuration.
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Page 17: Country-Specific Connection Configuration: : 3-Phase System
3.5 Country-specific connection configuration: 3-phase system 3.5.1 3.5.1 3.5 - 3.7 Circuit diagrams The tool normally operates with star connection. The tool must be configured differently depending on the country specifica- tion and power supply system. CAUTION Risk of damage to the tool In a 3-phase system at mains voltages of more than 240 V, it is essential to use the star connection in or- der to avoid a malfunction within the tool. -
Page 18: Country-Specific Connection Configuration: 2-Phase System
3.6 Country-specific connection configuration: 2-phase system 3.6.1 3.6.1 CAUTION It is essential that the black and grey wires in the mains cable box are dis- connected, otherwise the shortened ends of the wires will be live. L1 max. 13.5 A The maximum rated current is 40.5 A. -
Page 19: Country-Specific Connection Configuration: Single-Phase System
3.7 Country-specific connection configuration: Single-phase system CAUTION 3.7.1 3.7.1 It is essential that the black and grey wires in the mains cable box are dis- connected, otherwise the shortened ends of the wires will be live. L1 max. 13.5 A The maximum rated current is 40.5 A. -
Page 20: Country-Specific Connection Configuration: Closing
3.8 Country-specific connection configuration: Closing After the connection has been configured, close 3.8.1 and screw tight the service access. Then continue with the instructions from Chapter 3.9 before fastening the protective cover again. 3.9.5 Installing the protective cover ... -
Page 21: Ac Mains Input Connection
3.9 AC mains input connection 3.9.1 CAUTION Danger to life! Connection to the power supply must only be carried out by a trained electrician. CAUTION Danger to life The tool must be fully de-energized before and during the connection configuration. Follow the acci- dent prevention and safety regulations for electrical devices! With an AC permanent connection (3.9.1), a load-... - Page 22 3.9.4 3.9.4 Securing the power cables To relieve the strain, fasten the cable to the tool using cable ties. Do this by first feeding a cable tie through the cable hoop the service access [P]. Then secure the power cable with the cable tie. 3.9.5 Installing the protective cover Reinstall the protective cover on the tool with the screws...
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Page 23: Connecting The Cell Module
3.10 Connecting the cell module CAUTION 3.10.1 Damage to people and property Make sure that you do not use a defective battery. CAUTION Risk of damage to the tool Do not disconnect the tool from the power supply while charging/discharging is in progress. The CCS plug and the charging cable also must not be disconnected from the tool when charging/dis- charging is in progress. -
Page 24: Startup
4.1 Startup Before startup, all the connections on the tool must be in place. 3.4 to 3.10 Switching on the tool Make sure that the supply cable is connected to the electrical circuit. To switch on the tool, press the function key on the display. -
Page 25: Overview Of Menu Symbols
Overview of menu symbols Display Designation Charging/discharging process Settings Info menu Help menu Language Lock/unlock display Scan DMC Manual Input System settings Superuser menu Self test/system error Update Units Module parameters Change Superuser password Change confirmation word Reset system Serial number Firmware Temperature Humidity... -
Page 26: Starting The Charging/Discharging Process
4.3 Starting the charging/discharging process 4.3.1 The cell module must be connected before start- ing the charging/discharging process. 3.10 Connecting the cell module To start the process, select the menu option Charging/discharge process [1]. Before the charging/discharge process begins, the system always carries out a diagnosis on the cell module. - Page 27 4.3.3 Manual data input 4.3.3 When entering the input manually, default parameters are load- ed first. You can change these by clicking on the desired input field. Check the parameters entered. If all the parameters are correct, press on the tick to continue. 4.3.4 Exceeding the Permissible Cell Voltage If the standard recommended maximum cell voltage of 4.1 V is exceeded when entering the target voltage, the value must first...
- Page 28 4.3.5 4.3.5 Confirming the parameters In the next step, you will be asked to confirm the input. The con- firmation word must be inferred from the relevant BMW repair guidelines. If you have already specified your own confirmation word in the Superuser menu, enter this word.
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Page 29: Cell Module Diagnostics
4.4 Cell module diagnostics To start a diagnosis, the cell module must be al- 4.4.1 ready connected. 3.10 Connecting the cell module 4.4.1 Starting a cell module diagnosis On the navigation bar, select the menu option Charging/dis- charging process and then click on Diagnostics [23]. -
Page 30: System Menu
4.5 System menu 4.5.1 4.5.1 4.5.1 - 4.5.2 On the navigation bar, select the menu option Settings then System [9]. On the System menu, you have the following options: • Change system units • Implement system updates Change units On the System menu [9], select the option Units [13]. You can now change the units from Celsius to Fahrenheit. -
Page 31: System Update
4.6 System update System updates can only be carried out by au- 4.6.1 thorized personnel ( 1.1). Information on the current system software is provided on the Info. menu ( 4.9). The USB stick used must have the format exFAT/ FAT32/FAT. -
Page 32: Superuser Functions
4.7 Superuser functions 4.7.1.1 4.7.1.2 The functions in the Superuser window are re- served for use by technical personnel alone with administration rights. Access to the Superuser window is password-pro- tected. The Superuser password and the confirmation word is limited to no more than 10 characters. 4.7.1 Superuser On the navigation bar, select the menu option Settings then click on Superuser [10]. -
Page 33: Changing The Module Parameters
4.8 Changing the module parameters Display Description Increment Charging current (A) ∆ = 1 U_Zu Lower cell voltage limit (V) ∆ = 0.01 U_ZoL Upper cell voltage limit charging (V) ∆ = 0.01 U_ZoE Upper cell voltage limit discharging (V) ∆... -
Page 34: Info Menu
4.9 Info menu 4.9.1 4.9.1 4.9.1 Info. menu overview Temperature/humidity On the navigation bar, select the menu option Info. menu [3]. In The tool may only be used in ambient tempera- tures from 0 °C / 32 °F min. to 50 °C / 122 °F max. the overview, you will find the following information: [18] Serial numbers... -
Page 35: Putting Out Of Operation And Storage
4.10 Putting out of operation and storage If the tool is not used for a long time, disconnect it via the load-break switches or by pulling out the power supply plug from the mains. Switching off the tool To switch off the tool, press and hold down the function key for several seconds. -
Page 36: Troubleshooting
5.1 Troubleshooting You will find an overview of all the faults and error messages on our Service web page. www.tkrgroup.com/service-faq 5.2 Maintenance Cleaning Service Apart from occasionally cleaning the tool with a dry, lint-free Do not carry out any service activities on this device. cloth, it is maintenance-free. -
Page 37: Disposal
6.1 Disposal Devices and machinery and components of devices and machinery must be disposed of in compliance with the laws, regulations and other stipulations of the country in which they are located. We recommend using specialist licensed companies for disposal. The modules and units have been developed to be environmentally compatible and suitable for recycling. -
Page 38: Eu Declaration Of Conformity
EMC directive 2014/30/EU Tool type: Cell module charger Type designation: 83 30 5 A62 332, 83 30 5 A62 333, 83 30 5 A62 334 Serial number range: 00001–10000 Has been developed and designed in compliance with the standards and directives specified below by... -
Page 39: Declaration Of Conformity
Declaration of Conformity Tool type: Cell module charger Type designation: 83 30 5 A62 332, 83 30 5 A62 333, 83 30 5 A62 334 Serial number range: 00001–10000 The product is developed and constructed in accordance with the UK legislation and designated standards by... - Page 40 Am Waldesrand 9–11 D-58285 Gevelsberg (Germany) Other languages, accessories and Tel. +49 2332 66607-0 +49 2332 66607-941 spare parts: www.tkr-service.com E-mail info@tkrgroup.com Internet www.tkrgroup.com...
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