AE LC100 Operating Manual

Automatic wire cutter

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LC100 AUTOMATIC WIRE CUTTER

LC100

OPERATING MANUAL

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Summary of Contents for AE LC100

Page 1 LC100 AUTOMATIC WIRE CUTTER LC100 OPERATING MANUAL...
Page 2: Table Of Contents
DESIGNATED USE ………………………………………………………………….…2 DANGERS ………………………………………………………………………………2 PLACES FOR USE ………………………………………………………………….…2 SAFETY DEVICES …………………………………………………………………..…2 AUTHORIZED USER ………………………………………………………………..…3 WARRANTY ………………………………………………………………………….…3 DESCRIPTION APPLICATION …………………………………………………….……………………4 COMPONENTS ………………………………………………….……………………..4 ACCESSORIES ……………………………………………..………………………….4 OPERATION PREPERATION …………………………………………………………………….…..5 MAINTENANCE CLEANING ………………………………………………………………………………6 LUBRICATION ………………………………………………………………………….6 SPARE PARTS …………………………………………………………………………………7 TECHNICAL DATA …………………………………………………………………………….8 LC100 OPERATING MANUAL...
Page 3: Safety
LC100 SAFETY Basic information The basic condition for safe use and proper operation of the LC100 is knowledge and attention to the safety details. Important for Your Safety The following safety information must be observed by all people who will work with the LC100.
Page 4: Designated Use
SAFETY Designated use The LC100 is intended exclusively for cross cutting cables, litz wires, shrink sleeves and similar profiles up to a diameter of 8 mm. Only finely stranded copper litz wires up to 10 mm² and single-strand copper cables up to max.
Page 5: Authorized User
LC100 SAFETY Authorized User Only authorized and instructed users are allowed to work with the LC100. The user has a responsibility to all people operating the LC100. We ask our customers to: • Make the operating manual accessible to the user •...
Page 6: Description
8 mm in diameter, making is particularly well suited for series production. The required length and number of wires is entered either directly on the LC100 via the keypad or can be processed and documented on the PC with the supplied software.
Page 7 Button for operating mode selection start Button for operation start (green LED lights up during operation, red LED goes out) stop Button for interrupting operation and deleting displays (red LED lights up during operation stop, green LED goes out) LC100 OPERATING MANUAL...
Page 8: Accessories
Removal hook For roller changes is located on the underside of the housing. CD-ROM For PC operation RS232 cable LC 100 / PC, 2 m (25-pol/Bu – 9-pol/St) Adapter Mains cable For the power supply LC100 OPERATING MANUAL...
Page 9: Operation
Connecting the LC 100 Ensure that the main voltage is correct (see the rating plate (2)). • Switch on the LC100 with the main switch (3) (press I , the display (4) and the red LED stop (5) light up). LC100 OPERATING MANUAL...
Page 10 Repeatedly pressing the “mode“ button enables the mode to be selected. • The present valid values “X“ and the selected “color“ are shown on the display. • The buttons (6) and (2) are displayed in Manua l Mode. LC100 OPERATING MANUAL...
Page 11 (Fig. 10) (red LED lights up). Insert a new cable and press “Enter”. The cable cut is continued. In the event of a “Transport error “ or the message “Cutting error“, refer to the section TROUBLESHOOTING. LC100 OPERATING MANUAL...
Page 12 • After the end of the cable cut, open the front door and remove the cable. • A new cut or another operating mode can then begin. • To turn off unit, switch off the main switch (press 0). LC100 OPERATING MANUAL...
Page 13 • After the end of the cable cut, open the front door and remove the cable. • A new cut or another operating mode can then begin. • To turn off unit, switch off the main switch (press 0). LC100 OPERATING MANUAL...
Page 14 Input, PC Mode Displayed values can be overwritten or deleted with the “C” button. However, original data remains unchanged in the PC. To restore the original data in the LC100, it must be transferred again from the PC. 4. Inserting a cable •...
Page 15 “Enter”. The cable cut is continued. In the event of a “Transport error“ or the message “Cutting error“, refer to the section TROUBLESHOOTING. 6. Delete project, data record • The LC100 automatically runs all data PROJECT END REACHED records of a project.
Page 16 • After the end of the cable cut, open the front door and remove the cable. • A new project No. or another operating mode can then be run. • To put out of operation, switch off the mains switch (press 0) LC100 OPERATING MANUAL...
Page 17 0 = German; 1 = English; 2 = French; 3 = Italian; 4 = Spanish • Use the cursor to switch to the mm / inch display. Press any key on the numeric pad to change the unit of measurement. LC100 OPERATING MANUAL...
Page 18 The main connection must be opened. Pull out the main plug! 2. Check the main fuse • Switch off the LC100 with the main switch (1) (press 0). • Pull out the main plug (2). • Pull out the fuse holder (3).
Page 19 (2) and press down the roller. • Replace the worn rollers (article no. see the chapter SPARE PARTS). Always replace both rollers. Pay attention to the guide surface when positioning the roller (3). Fig. 23 Remove roller LC100 OPERATING MANUAL...
Page 20 • Place the upper blade (2) onto the holder from the left. Ensure that sloping surfaces (3) face outwards. • Fault Profile 4 Cable length errors Cable length errors can be corrected in ADJUSTMENT MODE. Fig. 26 Installing the cutting blade LC100 OPERATING MANUAL...
Page 21: Spare Parts
Drive / measurement rollers 1 pair LC1 – EM Cutting blades 1 set LC1 – SI0.63 Mains fuse 230 V 1 pair LC1 – SI1.25 Mains fuse 120 V 1 pair LC1 – IS3 Allen key, size 3 1 ea. LC100 OPERATING MANUAL...
Page 22 LC100 SPARE PARTS Part Part Number Quantity to be supplied LC1 – AH Removal hook 1 ea. LC1 – CD CD-ROM 1 ea. LC100 OPERATING MANUAL...
Page 23: Technical Data
Unit of measurement (can be set by the manufacturer) ............mm / inch Dialog language (can be set by the manufacturer) ....... German / English / French / Italian Interface ..........................RS232 Mains connection .................. 230 V/50 Hz or 120 V/60 Hz Power consumption ........................ 80 VA LC100 OPERATING MANUAL...
Page 24 TELEPHONE: (804) 379-2899 FAX: (804) 379-8935 THE COPYRIGHT FOR THIS INSTRUCTION FOR USE BY AMERICAN ELECTRICAL, INC. NO PART OF THIS INSTRUCTION FOR USE MAY BE REPRODUCED, COPIED, OR TRANSLATED WITHOUT PERMISSION. © 2004 AMERICAN ELECTRICAL, INC. RICHMOND, VA LC100 OPERATING MANUAL...