Electronic Protection System; Wall Mounting; Assembly And Adjustments - DeWalt DCW220 Instruction Manual

3" x 21" (75 mm x 533 mm) belt sander
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Foreign materials of a conductive nature, such as, but
not limited to, grinding dust, metal chips, steel wool,
aluminum foil or any buildup of metallic particles
should be kept away from the charger cavities and
ventilation slots.
Always unplug the charger from the power supply
when there is no battery pack in the cavity.
Charging a Battery (Fig. C)

WARNING: Only charge batteries in air temperatures
over 40 °F (4.5 °C) and below 104 °F (40 °C).
1. Plug the charger into an appropriate outlet.
2. Insert and fully seat the battery pack. The red charging
light will continuously blink while charging.
3. Charging is complete when the red charging light
remains continuously ON. Battery pack can be left in
charger or removed. Some chargers require the battery
pack release button to be pressed for removal.
4. Charger will not charge a faulty battery pack, which
may be indicated by the light staying OFF. Take charger
and battery pack to an authorized service center if light
stays OFF.
NoTE: Refer to label near charging light on charger
for blink patterns. Older chargers may have additional
information and/or may not have a yellow indicator light.
hot/Cold pack Delay
When the charger detects a battery pack that is too hot
or too cold, it automatically starts a Hot/Cold Pack Delay,
suspending charging until the battery pack has reached an
appropriate temperature. The charger then automatically
switches to the pack charging mode. This feature ensures
maximum battery pack life.
A cold battery pack may charge at a slower rate than a warm
battery pack.
The hot/cold pack delay will be indicated by the red light
continuing to blink but with the yellow light continuously
ON. Once the battery pack has reached an appropriate
temperature, the yellow light will turn OFF and the charger
will resume the charging procedure.
DCB118 and DCB1112 Chargers
The DCB118 and DCB1112 chargers are equipped with
an internal fan designed to cool the battery pack. The fan
will turn on automatically when the battery pack needs to
be cooled.
Never operate the charger if the fan does not operate
properly or if ventilation slots are blocked. Do not permit
foreign objects to enter the interior of the charger.

Electronic Protection System

Li-Ion tools are designed with an Electronic Protection
System that will protect the battery pack against overloading,
overheating or deep discharge. The tool will automatically
turn off and the battery pack will need to be recharged.
Important Charging Notes
1. The charger and battery pack may become warm to the
touch while charging. This is a normal condition, and
does not indicate a problem. To facilitate the cooling of
28
the battery pack after use, avoid placing the charger or
battery pack in a warm environment such as in a metal
shed or an uninsulated trailer.
2. If the battery pack does not charge properly:
a. Check operation of receptacle by plugging in a lamp
or other appliance;
b. Check to see if receptacle is connected to a light
switch which turns power off when you turn out
the lights;
c. If charging problems persist, take the tool, battery
pack and charger to your local service center.
3. You may charge a partially used pack whenever you
desire with no adverse effect on the battery pack.
Charger Cleaning Instructions

WARNING: Shock hazard. Disconnect the charger
from the AC outlet before cleaning. Dirt and grease
may be removed from the exterior of the charger using
a cloth or soft non‑metallic brush. Do not use water or
any cleaning solutions.

Wall Mounting

Some D
WALT chargers are designed to be wall mountable
e
or to sit upright on a table or work surface. If wall mounting,
locate the charger within reach of an electrical outlet, and
away from a corner or other obstructions which may impede
air flow. Use the back of the charger as a template for the
location of the mounting screws on the wall. Mount the
charger securely using drywall screws (purchased separately)
at least 1" (25.4 mm) long, with a screw head diameter of
0.28–0.35" (7–9 mm), screwed into wood to an optimal
depth leaving approximately 7/32" (5.5 mm) of the screw
exposed. Align the slots on the back of the charger with the
exposed screws and fully engage them in the slots.
SAVE THESE INSTRUCTIONS FOR
FUTURE USE

ASSEMBLY AND ADJUSTMENTS


WARNING: To reduce the risk of serious personal
injury, turn unit off and remove the battery pack
before making any adjustments or removing/
installing attachments or accessories. An accidental
start‑up can cause injury.
Adjusting the Sanding Belt Tracking
(Fig. D)

WARNING: Keep hands, fingers and loose clothing
away from moving belt.
Hold the tool firmly with one hand, start motor and observe
tracking of sanding belt. Use your other hand to adjust
the belt tracking adjustment knob 
the belt runs outward, turn the tracking adjustment knob
counterclockwise to make the belt run inward. If belt runs
inward, turn the tracking adjustment knob clockwise to make
the belt run outward.
Belt life will be greatly increased by keeping the tracking
adjustment set properly. To prevent the sanding belt from
rubbing against the sander housing, keep the edge of
 7 
to center the belt. If

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