Uninet DTF SLIMSHAKER User Manual

Vertical shaker auto powdering system

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SLIMSHAKER

User Manual

Table of Contents

Summary of Contents for Uninet DTF SLIMSHAKER

Page 1 SLIMSHAKER User Manual...
Page 2 UNINET sales@icolorprint.com www.icolorprint.com...
Page 3: Table Of Contents
Table of Contents GENERAL INFORMATION ................................................4 AFETY NFORMATION ........................5 YSTEM PECIFICATIONS ............................6 RONT ............................7 ........................8 EWINDER ............................9 IGHT ............................10 ..........................11 PERATOR ANEL MEDIA SETUP ............................SLIMSHAKER ......................12 OWERING ON ........................ 13 OW TO P THE ........................
Page 4: Safety Information
1.1 Safety Information Your DTF product has been carefully designed to give you years of safe, reliable performance. As with all electrical equipment, there are a few basic precautions you should take to avoid hurting yourself or damaging the product. Warning - Here are some of the things to look for: •...
Page 5: System Specifications
1.2 System Specifications DTF PRO SLIMSHAKER: System Specifications Output Speed Depends on printer speed Technology Single Pass Oven Media Width Maximum: 26 inches (660 mm) Output roll maximum diameter: 11 inches (279 mm) Rewinder System Core inside diameter: 3.0 inches (76.2 mm) or 2.0 inches (50.8 mm) Dimensions (H X W X D) Shaker &...
Page 6: Front View
1.3 SLIMSHAKER Front View 1. Air Vent 2. Belt Window 3. Emergency Shut Off 4. On/Off Switch 5. Powder Window 6. Heated Guide Plate 7. Circuit Breaker 8. Power Entry Connector...
Page 7: Rear View
1.4 SLIMSHAKER Rear View 1. Heat Lamp Top Cover 2. Cooling Fans 3. Feeder Network Connection 4. Take Up Rewinder Connections 5. Take Up rewinder...
Page 8: Rear Rewinder View
1.5 SLIMSHAKER Rear Rewinder View 1. Left End Tension Knob 2. Core Holders 3. Right End Tension Knob 4. Left Power Cable 5. Width Adjustment knob...
Page 9: Right View
1.6 SLIMSHAKER Left View (door open) 1. Heating Lamps Relay Box 2. Main Control Panel 3. Power Supply 4. Main Control Access Panel 5. Conveyor & Take Up Relay Box...
Page 10: Left View
1.7 SLIMSHAKER Right View (door open) 1. Powder Circulating Motor 2. Powder Circulating Auger 3. Powder Catch Can 4. Top Suction Tube 5. Electromagnetic Shut Off Valve 6. Rear Suction Tube...
Page 11: Operator Panel
1.8 SLIMSHAKER Operator Panel Top Dryer Control Panel Controls the upper portion of the heating lamps. Top Dryer On/Off Switch Turns upper portion of the heating lamps ON or OFF. Guide Belt Control Panel Turns on the conveyor belt and regulates the speed. Regulates the temperature of the front guide.
Page 12: Powering On Slimshaker
2.1 Powering on Slim Shaker Main Circuit Breaker 63A 250v 2 Phase Circuit Breaker Emergency Shut OFF Button Controls the speed of the conveyor belt. Turns conveyor belt ON or OFF. Main Power Switch NOTE: Turning OFF conveyor belt does not turn OFF the take up rewinder Once all the power requirements are met, the Slim Shaker can be turned ON NOTE: Recommended to have all the switches on the control panel in the OFF position.
Page 13: How To Set Up The Film
2.2 How to Set Up the Film STEP 1 of 6 Open media valley guides to the far edge. Loosening the two hex bolts below. Move them out of the way for now, they will be adjusted once the media is fed in the Shaker.
Page 14 How to Set Up the Film Continued STEP 2 of 6 Turn on the top suction only on the conveyor belt. To do so turn ON the power switch (indicated by LED) Labeled “Suction Switch” and set the controller to “Close” on the switch labeled “Rear Suction”.
Page 15 How to Set Up the Film Continued STEP 3 of 6 Feed the slack film through the top of the front heated guide. NOTE: It is recommended to have about 15 feet of header film (slack film) to set up the slim shaker. The additional slack will allow you to feed the media through the shaker without using or having to wait for the job film to get long enough to feed into the shaker.
Page 16 How to Set Up the Film Continued STEP 4 of 6 Feed the film between the powder feeding auger and the media valley. STEP 5 of 6 Feed the media on top of the paddle roller.
Page 17 How to Set Up the Film Continued STEP 6 of 6 Lay film flat on top suction portion of conveyor belt. With the top suction turn ON, the film will lay flat on the conveyor belt. STEP 7 of 6 Adjust the valley guides to the far edge of the film.
Page 18 How to Set Up the Film Continued STEP 7 of 6 Run the film down the rear conveyor belt.
Page 19 How to Set Up the Film Continued STEP 8 of 6 Feed the film behind idle roller. STEP 9 of 6 Tape the film on to the take up rewinder. NOTE: If film is taped to the top of the core, set rewinder to counter clockwise (=). This will rewind film with image facing out.
Page 20: Rear Rewinder Set Up
2.3 Rear Rewinder Set Up Clean Chrome tubes of any dust or residue to allow the end guides to move freely. Loosen the two lockdown knobs on the bottom of each guide. Adjust according to the width of the film to be used. The rewinder will fit 3”...
Page 21 Rear Rewinder Set Up Continued The take up rewinder is controlled by the button switch on the bottom right of the shaker. The switch has three settings Manual (-) will set the rewinder to manual mode. It will continuously rewind without stopping. Belt Stop (o) will turn OFF the rewinder.
Page 22: Heating Lamps Adjustment
2.4 Heating Lamps Adjustment Heat lamp Current Tempurature Displays the current temperature of the curing lamps. Heat Lamp Set Tempurature Displays the temperature of the curing lamps set by the user. AT Indicator Self-adjusting Lamp, lights when self-adjusting is working SET Button Press the SET button to change and set the heating lamp temperature.
Page 23: Powder Feeding Adjustment
2.5 Powder Feeding Adjustment T1 Display (Timer 1) Displays the current temperature of the curing lamps. T2 Display Displays the temperature of the curing lamps set by the user. Down Buttons Used when setting the time on the counter Feeding Powder Delay Display Displays the delay of time set for pause feeding powder Feeding Auger Rotation Display Displays the time set for feeding powder...
Page 24: Heating Lamps Adjustment
2.6 Guide Belt Adjustment Conveyor Belt Speed Control Controls the speed of the conveyor belt. Turns conveyor belt ON or OFF. Conveyor Belt ON/OFF Switch NOTE: Turning OFF conveyor belt does not turn OFF the take up rewinder NOTE: Speed Control knob will also control the speed of the take up rewinder. Speed of conveyor belt should be a second faster than the printer output.
Page 25: Timer Relay Adjustment
2.7 Timer Relay Adjustment Conveyor Belt Relay Turns conveyor belt ON when activated Rear Rewinder Relay Turns rear rewinder belt ON when activated Timer Relay for Conveyor and Activated by the film sensor, active time can be adjusted per seconds Rewinder Timer relay is adjusted based on the speed of the printer.