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AIRBENCH LTD
AirBench™ BD
Operation and Maintenance
This Edition: 22
nd
January 2020
AirBench Ltd, 6b Commerce Way, Colchester CO2 8HR
www.airbench.com
+44 (0) 1206 791191
© Copyright AirBench Ltd 2016
Page 1 of 13

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  • Page 1 AIRBENCH LTD AirBench™ BD Operation and Maintenance This Edition: 22 January 2020 AirBench Ltd, 6b Commerce Way, Colchester CO2 8HR www.airbench.com +44 (0) 1206 791191 © Copyright AirBench Ltd 2016 Page 1 of 13...
  • Page 2: Table Of Contents

    IN HOUSE COMMISSIONING Operation PRIOR TO USE GENERAL USE Maintenance FILTER CARE FILTER ACCESS SPARES OTHER ROUTINE MAINTENANCE DUCTING SURFACE AIR SYSTEM Thorough Examination and Testing Technical Data Declaration of Conformity RELEVANT DIRECTIVES © Copyright AirBench Ltd 2016 Page 2 of 13...
  • Page 3: Cautions

    CAUTIONS Use the AirBench only for the designed duty – consult the manufacturer on any change of use. This unit is configured for blowdown of coolant and swarf only. The filters are not self-cleaning. They must be maintained / cleaned / replaced as described within.
  • Page 4: Introduction

    This document details maintenance activities which are essential to the safe use of your AirBench. We recommend that the Responsible Person reads this manual fully prior to installation and operation of the AirBench. This document refers to the AirBench BD type. Refer to the Commissioning Certificate provided with this unit for further guidance. About AirBench AirBench is a self-contained parts cleaning station which utilises a venturi system to generate airflow and a final multi-stage filter to contain coolant and swarf.
  • Page 5: Installation

    Unpack the unit and check for damage, if not already completed. The AirBench must be installed on a flat and level floor capable of carrying the weight of the unit. For nominal unit weights, see Specifications section at rear of manual. When determining an installation location, be aware that the air exhaust must discharge somewhere.
  • Page 6: Commissioning

    COMMISSIONING General The initial commissioning and testing of your AirBench has been performed prior to delivery. However, as part of in-house commissioning we recommend that you complete the following tasks and record the results as appropriate in the system logbook.
  • Page 7: Operation

    General use To use AirBench, ensure it is plugged in the air supply and your compressor is switched on. Check the filter pressure gauge on the side of the bench. If the needle on the gauge is showing within the RED zone while the unit is in operation with peddle depressed, check the filter condition –...
  • Page 8: Maintenance

    The filters are not self-cleaning and must be maintained / cleaned / replaced as described below. Proper filter care is essential for the effective operation of your AirBench. If in doubt, contact the manufacturer for advice. The filter pad fitted is a multi-stage M5 pad. Take note of the pad installation method prior to removing existing pads.
  • Page 9: Spares

    Surfaces can be heavy and have sharp edges. Wear appropriate hand protection. SPARES See the specific list for your machine shown on the commissioning certificate. When ordering, please contact the manufacturer quoting the serial number of this machine. © Copyright AirBench Ltd 2016 Page 9 of 13...
  • Page 10: Other Routine Maintenance

    At least monthly, or as routine, check the surface condition. Clear any blocked holes. AIR SYSTEM At least 6 monthly. Clean and check for damage / leaks. Replace any damaged components. © Copyright AirBench Ltd 2016 Page 10 of 13...
  • Page 11: Thorough Examination And Testing

    THOROUGH EXAMINATION AND TESTING If AirBench is used as an LEV system it must be tested at regular (normally 12 month) intervals and certificated under the COSHH regulations. This service is available from us, or our approved testers. Thorough examination and test should include: Ensuring the prescribed maintenance routines are being completed and recorded within the system logbook.
  • Page 12: Technical Data

    TECHNICAL DATA Model Width Depth Height Weight (mm) (mm) (mm) (kg) 1482 BD500 1000 1482 BD1000 Data shown is for standard models. Check the Commissioning Certificate for details specific to your unit. © Copyright AirBench Ltd 2016 Page 12 of 13...
  • Page 13: Declaration Of Conformity

    Ventilated work bench known as “AirBench BD” DECLARATION OF CONFORMITY AIRBENCH LIMITED RELEVANT DIRECTIVES Machinery Directive 2006/42/EC We; AIRBENCH Limited, declare that “AirBench BD” when supplied as self contained equipment complies with the Machinery Directive. Simon Cook © Copyright AirBench Ltd 2016 Page 13 of 13...

This manual is also suitable for:

Bd500Bd1000

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