Everlast POWERCOOL 400 Operator's Manual

Tig/mig 400a water cooler

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EVERLAST

POWERCOOL 400

TIG/MIG 400A WATER COOLER

Operator's Manual for the PowerCool 400

GTAW/GMAW

Safety, Setup and General Use Guide

Rev. 1

0 2020704-19

everlastwelders.com

Specifications and Accessories subject to change without notice.

1-877-755-9353

329 Littlefield Ave. South San Francisco, CA

94080

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Summary of Contents for Everlast POWERCOOL 400

Page 1 EVERLAST POWERCOOL 400 TIG/MIG 400A WATER COOLER Operator’s Manual for the PowerCool 400 GTAW/GMAW Safety, Setup and General Use Guide Rev. 1 0 2020704-19 everlastwelders.com Specifications and Accessories subject to change without notice. 1-877-755-9353 329 Littlefield Ave. South San Francisco, CA...
Page 2: Table Of Contents
The owner of this product assumes all lia- bility for its use and maintenance. Everlast Power Equipment LLC, does not warrant this product or this document for fitness for any particular purpose, for performance/accuracy or for suitability of application.
Page 3: Letter To The Customer
Your unit registration is important should any information such as product updates or recalls be is- sued. It is also important so that we may track your satisfaction with Everlast products and services. If you are unable to register by website, contact Everlast directly through the sales department through the main customer service number in your country.
Page 4: Everlast Contact Information
Serial Number: __________________________ Model Number: ____________________________ Date of Purchase:___________________________ Everlast US: Everlast consumer satisfaction email: sales@everlastwelders.com Everlast Website: everlastwelders.com Everlast Technical Support: tech@everlastwelders.com Everlast Support Forum: http://www.everlastgenerators.com/forums/index.php Main toll free number: 1-877-755 WELD (9353) 9am-5pm PST M-F Technical Support: 1-877-755-WELD (9353) Ext. 207 9am-5pm EST M-F Welding Support: 1-877-755-WELD (9353) Ext.
Page 5: Safety Precautions
Safety Precautions Everlast is dedicated to providing you with the best possible equipment and service to meet the rigorous welding demands that you have. We want to go beyond merely delivering a satisfacto- ry product to you. We want to offer products that meet and exceed expectations, in both per- formance and service.
Page 6 Safety Precautions These safety precautions are for protection of safety and health. Failure to fol- low these guidelines may result in serious injury or death. Be careful to read and follow all cautions and warnings. Protect yourself and others. Welding and cutting processes produce high levels of ultraviolet (UV) radiation that can cause severe skin burn and damage.
Page 7 Safety Precautions WARNING! Persons with pacemakers should not weld, cut or be in the welding area until they consult with their physician. Some pacemakers are sensitive to EMF radiation and could severely malfunction while welding or while being in the vicinity of someone welding. Serious injury or death may occur! Welding and plasma cutting processes generate electro-magnetic fields and radiation.
Page 8 Safety Precautions WARNING! Electrical shock can kill. Make sure all electrical equipment is properly grounded. Do not use frayed, cut or otherwise damaged cables and leads. Do not stand, lean or rest on ground clamp. Do not stand in water or damp areas while welding or cutting. Keep work sur- face dry.
Page 9: Unit Specifications
Section 1 Introduction and Specifications POWER COOL 400 Specification Processes GTAW/GMAW Input Voltage/Hz 240V, 50/60 Hz Maximum Input Amps (I1MAX) 1.1 Amps Coolant Flow Rate (Unrestricted Flow) 8.5 lpm/ 2.2 gpm Cooling Capability @ 40° C (104° F) 1.7 Kw Operating Pressure .3-.39 MPa/45-57 psi Suggested Maximum Cooling Amperage...
Page 10: Introduction
Everlast weld- in welding stores and online sources. er is designed to be used with the PowerCool 400 The unit should be filled only with distilled water cooler. Power will flow to the plug when the weld- or with an approved antifreeze that is rated for er is switched on.
Page 11: Know Your Machine
POWER COOL 400 USA/CANADA, 240V NOTE: Consult with a licensed electrician and local codes before installing this water cooler in a circuit other than an Everlast model with the pre-fitted receptacle. 6. Mounting Rail 6. Mounting Rail 3. Coolant Fill Cap 1.
Page 12 Leave the return line loose and flowing possible. into the filler neck. If the cooler does not prime, contact Everlast Coolant Drain Cap. Use this cap to evacuate the coolant for proper bleeding procedures. (See next page for more details)
Page 13: Additional Warnings And Notes
5 minutes with the unit running to prime. If stored for long periods of time, always check to see if the cooler is still primed. If the unit does not prime, contact Everlast for alternate prim- ing methods. Do not run the cooler for more than 5 minutes while trying to prime the pump Doing so may overheat the components and damage the cooler.