Voith ARGO HYTOS FNA1 008 Manual

Off-line filter unit

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Manual
Off-line Filter Unit
FNA1 008 / FNA1 016
www.argo-hytos.com
Subject to change · 0324· EN
Safety and operating instructions
Read safety and operating instructions before use.
Note:
The indicated data only serve to describe the product.
Specifications regarding the use of this product are only examples and suggestions.
Catalog specifications are no guaranteed features.
The information given does not release the user from his / her own assessments and inspection.
Our products are subject to a process of natural wear and aging.
© All rights are reserved by ARGO-HYTOS, even in the event of industrial property rights.
Any right of disposal such as copying and distribution rights shall remain with us.
The picture on the title page shows a configuration example.
The delivered product may thus differ from the illustration.
Page 1

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  • Page 1 Manual Off-line Filter Unit FNA1 008 / FNA1 016 Safety and operating instructions Read safety and operating instructions before use. Note: The indicated data only serve to describe the product. Specifications regarding the use of this product are only examples and suggestions. Catalog specifications are no guaranteed features.
  • Page 2: Table Of Contents

    Off-line Filter Unit FNA1 008 / FNA1 016 Contents Contents .................................... 2 About this documentation ............................... 4 Applicability of this documentation ............................4 Required and supplementary documentation ........................4 Presentation of information ..............................4 Safety instructions ................................6 About this chapter ................................6 Intended use ..................................
  • Page 3 Annex ....................................28 15.4 Hydraulic circuit diagrams ..............................28 15.2 Connection diagrams ................................ 29 15.3 Spare parts lists ................................. 30 15.4 Installation declaration ............................... 32 Page 3 www.argo-hytos.com Subject to change · 0324· EN...
  • Page 4: About This Documentation

    About this documentation Applicability of this documentation This documentation is applicable for the following product series: › Off-line Filter Unit FNA1 008 / FNA1 016 This documentation is written for technicians, operators, service engineers and system operators. This document contains important information for safe and appropriate assembly, transport, activation, operation, usage, servicing, dismantling and simple troubleshooting.
  • Page 5 1.3.2 Symbols The following symbols indicate notes which are not safety-relevant but increase the intelligibility of the documentation. Symbol Meaning If this information is not observed, the product cannot optimally be used or operated. > Singular, independent action step / instruction Numbered instruction The numbers indicate that the action steps follow one another.
  • Page 6: Safety Instructions

    Safety instructions About this chapter This product was manufactured according to the generally recognized standards of engineering. Nevertheless, there is a danger of injury or damage if you do not observe this chapter and the safety instructions in this documentation. ›...
  • Page 7: General Safety Instructions

    General safety instructions › Observe the valid regulations for accident prevention and environmental protection. › Observe the safety regulations and requirements of the country in which the product is used / applied. › Only use ARGO-HYTOS products that are in technically perfect condition. ›...
  • Page 8: General Instructions

    General instructions For prevention of material damage and product damage CAUTION Danger due to improper handling Property damage › The off-line filter unit FNA1 008 / FNA1 016 may only be used in accordance with Section 2.2, “Intended use”. Leakage or spillage of hydraulic fluid Environmental pollution and ground water contamination.
  • Page 9: Scope Of Delivery

    Scope of delivery The package includes: › 1 Off-line Filter Unit FNA1 008 / FNA1 016 › 1 Operating manual › Mounting kit (rubber buffers, washers, nuts) Page 9 www.argo-hytos.com Subject to change · 0324· EN...
  • Page 10: About This Product

    About this product The off-line filter unit “FNA1 008 / FNA1 016“ is a filter system for filtering hydraulic fluids in the bypass flow. Type plate NOTE Type plates are documents; they must not be modified or removed. › Damaged or lost type plates must be replaced with exact copies of the original. Fig.
  • Page 11: Component Overview

    Component overview 2, 3 Fig. 2: Component overview 1 Filter cover 5 Oil inlet port (outlet port located on the opposite side of the filter housing) 2 Filter housing 6 Hydraulic pump 3 Filter element 7 Electric motor 4 Connection for clogging indicator (connection type: port M12x1.5 or flange depending on the version of the unit...
  • Page 12: Transport And Storage

    Transport and storage This chapter contains information on the transport, setting up, connecting and putting into operation as well as storage of the unit. NOTE To be observed: › The safety instructions in chapter “Safety information“ and here particularly the operating conditions in section “Intended use“.
  • Page 13: Installation

    Installation Mounting kit The unit must be fixed sufficiently safe and vibration-free by using the provided mounting kit (tightening torque of the hexagon nuts (3): M Nm – AF 10). ArgoHytos FNA008/016 Montagesatz Fig. 3: Mounting kit 1 Damping element (4x) 3 Hexagon nut AF10 (8x) 2 Washer (8x) Hydraulic connection...
  • Page 14: Mains Connection

    Mains connection DANGER Danger to life through electric shock! › Electrical work may only be carried out by qualified electricians. › The mains voltage must match the voltage indicated on the type plate (motor). › The direction of rotation of the motor must match the direction of the rotation arrow on the motor housing. ›...
  • Page 15: Installation Recommendations

    Installation recommendations CAUTION Risk of malfunctions! › When connecting the off-line filter unit hydraulically, a strainer must be inserted on the suction side. › A missing strainer can lead to the destruction of the pump. In this case, the manufacturer assumes no liability. ›...
  • Page 16: Operation Of The Off-Line Filter Unit

    Operation of the off-line filter unit CAUTION Risk of malfunctions! › When connecting the off-line filter unit hydraulically, a strainer must be inserted on the suction side. › A missing strainer can lead to the destruction of the pump. In this case, the manufacturer assumes no liability. ›...
  • Page 17: Technical Data

    Technical data NOTE › For device-specific technical data, please see ordering code on page 18 and table 8 on page 19. FNA1 008 FNA1 016 Nominal flow rate 8 l/min (50 Hz) or 9.5 l/min (60 Hz) 16 l/min (50 Hz) or 19 l/min (60 Hz) Pressure relief valve 4 ±...
  • Page 18 10.1 Technical data depending on the ordering code FNA1 Type of filter unit Code Off-line filter unit FNA1 Nominal flow rate* Code 8 l/min / 2.11 gpm 16 l/min / 4.23 gpm Connection port Code Dimensions type no. Size G¾ 1 or 2 Out: G½...
  • Page 19: Operating Conditions

    Operating conditions Permissible temperature range Hydraulic fluid: 0 °C to 60 °C / 32 °F to 140 °F Environment: 0 °C to 50 °C / 32 °F to 122 °F Permissible viscosity range Type of unit Continuous operation Continuous operation Short-term operation min.
  • Page 20: Maintenance

    Maintenance DANGER Danger to life through electric shock! › Disconnect the device from the power supply during maintenance work. › Electrical work may only be carried out by qualified electricians. WARNING Hot surfaces - danger of burns! › Let the filter unit cool down and empty it completely before maintenance. WARNING ›...
  • Page 21: Disassembly Of The Pump / Motor

    12.1 Disassembly of the pump / motor When replacing the pump / motor, proceed with the following steps: Loosen the hexagon nuts (8) and washers (7). Lift the module “filter pipe and housing“ (2) upwards. Remove the pump plate (5) together with the wheel set (5.1) from the motor (9) and lift them upwards. Detach the motor (9) from the brackets.
  • Page 22: Installation Of The Pump / Motor

    12.2 Installation of the pump / motor › Always replace the O-rings (4, 6, fig. 5) by new spare parts when changing the pump / motor. (Order-no. see spare parts list from page 30 on). Attach the motor (9) to the corresponding brackets (see assembly kit page 13). Insert outer and inner rotor (5.1) into the corresponding section of the pump plate (5) (in any position).
  • Page 23: Changing The Filter Element

    12.3 Changing the filter element The off-line filter unit is maintenance-free, except from the filter element (see page 11, pos. 3) and the suction strainer (if used). Maintenance work Order no. Maintenance interval Check / change V7.1220-113 (3 µm) Once the contamination indicator filter element V7.1220-13 (5 µm) changes to the red area within the range...
  • Page 24 12.3.3 Installation of the filter element When changing the filter element, always replace the O-ring in the cover (part of the delivery). Check the type number of the filter element. (Compare the numbers of the laser inscription on the filter element and the type plate). Attach the filter element to the cover (see Fig.
  • Page 25 12.3.4 Checking / changing the suction strainer FA 016.0301S7 The suction strainer should be checked - and if necessary changed - every three months or with anomalies (significantly lower volume flow with a clean filter element, too loud operating noise). When changing the suction strainer proceed as follows (see Fig.
  • Page 26: Faultfinding / Troubleshooting

    Faultfinding / troubleshooting Problem / fault Possible cause Elimination › › E- Motor cannot be switched on during E-cable or connector are defective Have cable replaced by a specialist commissioning › › Missing mains voltage Provide mains voltage or activate electric fuse ›...
  • Page 27: Decommissioning / Disposal

    Decommissioning / disposal The final decommissioning and disposal requires the complete uninstallation of the entire power supply, the mechanical components and the disposal of the hydraulic media remaining in the unit. All safety and environmental aspects must be taken into account when dismantling and disposing of the residual hydraulic media.
  • Page 28: Annex

    Annex 15.1 Hydraulic circuit diagrams (also see page 18) WARNING › No changes must be made to the device. › The hydraulic circuit diagram is only to be used for maintenance and repair works of off-line filter units. Type 1 (code O) Type 2 (code E) Type 3 (code EO) Type 4 (code X)
  • Page 29: Connection Diagrams

    15.2 Connection diagrams (also see page 18) DANGER Danger to life through electric shock! › Electrical connection of the off-line filter units may only be carried out by qualified electricians. Connections Connections Grounding Grounding Delta connection Star connection Type1 3~ delta connection Type 1 3~ star connection Connections 1~ Alternating current...
  • Page 30: Spare Parts Lists

    15.3 Spare parts list 15.3.1 Spare parts drawing Fig. 9: Spare parts drawing FNA1HV Page 30 www.argo-hytos.com Subject to change · 0324· EN...
  • Page 31 Position Name Order number Unit code Filter cover 30970600 All types O-ring 117.48x5.33 NBR70 11899200 All types Filter element V7.1220-113 FNA1...V003 V7.1220-13 FNA1...V005 V7.1220-06 FNA1...V010 V7.1220-05 FNA1...V007 V7.1220-113 FNA1...V003 O-ring 63.09x3.53 NBR70 11726000 All types Pump set 13376300 All types O-ring 94.92x2.62 NBR70 11104400 All types...
  • Page 32: Installation Declaration

    15.4 Installation declaration Installation declaration FNA1 008 / 016 We, the company, ARGO-HYTOS Polska sp. z o.o. Władysława Grabskiego 27 32-640 Zator, Poland, declare on our sole responsibility that the all products of product range Off-line Filter Unit FNA1 008; FNA1 016 to which this declaration refers, conforms to the following standards and normative documents: Directive 2006/42/EC (Machinery Directive) Directive 2014/30/EU (EMC Directive)
  • Page 33 www.argo-hytos.com International ARGO-HYTOS worldwide Benelux ARGO-HYTOS B.V. info.benelux@argo-hytos.com Brazil ARGO-HYTOS Fluid Power Systems Ltda. info.br@argo-hytos.com China ARGO-HYTOS Fluid Power Systems info.cn@argo-hytos.com Czech Republic ARGO-HYTOS s.r.o info.cz@argo-hytos.com ARGO-HYTOS Protech s.r.o info.protech@argo-hytos.com France ARGO-HYTOS SAS info.fr@argo-hytos.com Germany ARGO-HYTOS GMBH info.de@argo-hytos.com Great Britain ARGO-HYTOS Ltd.

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