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Wood-Mizer
User Manual
KD250 Series
Wood-Mizer
Wood-Mizer LLC
8180 West 10th Street
World Headquarters
Indianapolis, IN 46214

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Summary of Contents for Wood-mizer KD250 Series

  • Page 1 Wood-Mizer User Manual KD250 Series Wood-Mizer Wood-Mizer LLC 8180 West 10th Street World Headquarters Indianapolis, IN 46214...
  • Page 3: Table Of Contents

    Table of Contents Safety Guidelines ................................1 Precautions ......................................1 Electrical Grounding ..................................1 Your Kiln ..................................2 How your Dehumidification Kiln Works ..........................2 Getting Started ................................2 Floors ........................................2 Ceilings ........................................2 Doors ........................................2 Construction Guidelines ................................. 3 Baffles and Deflectors ..................................
  • Page 4 Ensuring Proper Airflow .............................. 23 Drying Schedules ................................ 24 Wood Groups ................................24 Lumber Types ................................24 Moisture Removal Rates ............................25 Drying Schedules ............................... 25 Drying Rates (North American Measure) ....................... 26 Drying Rates (Metric) ..............................27 Kiln Sample Boards ..............................28 Uses for Sample Boards .............................
  • Page 5 Getting Service Wood-Mizer is committed to providing you with the latest technology, best quality and strongest customer service available on the market today. We continually evaluate our customers’ needs to ensure we’re meeting current wood-processing demands. Your comments and suggestions are welcome.
  • Page 6: Safety Guidelines

    Read through entire manual before installing, operating, or servicing this unit. Failure to follow any steps or guidelines could result in personal injury, death, destruction of property or may cause the unit to become inoperable. These are the “original Instructions for this unit.”This manual must be kept with the unit at all times.
  • Page 7: Your Kiln

    However if the kiln is going to be on an existing building your kiln. It’s our dedication to efficiency concrete floor, the insulation may be omitted. that sets Wood-Mizer kilns apart from the rest Concrete must not extend beyond the kiln walls. making your system the best on the market.
  • Page 8: Construction Guidelines

    The benefits more than offset the extra time and cycle, Wood-Mizer strongly recommends effort to correctly place the baffles. regular checks inside the kiln to visually •...
  • Page 9: Chamber Plans

    Do It Yourself Chamber Plans...
  • Page 12: Chamber Dimensions

    Chamber Dimensions...
  • Page 13: Wall Details

    Wall Details...
  • Page 14: Front Elevation

    Front Elevation...
  • Page 15: Door Framing

    Door Framing...
  • Page 18 GASKETS AND DOOR KITS AVAILABLE...
  • Page 19: Deflectors And Baffles

    Deflectors and Baffles...
  • Page 20: Equipment Front

    Equipment Front...
  • Page 21: Equipment Back

    Equipment Back...
  • Page 22: Power Vent Wiring

    Power Vent Wiring MAIN TERMINAL EXHAUST FAN MOTOR STRIP IN KD250 240V CARRIAGE CARRIAGE (220V) CONTROL BOX BOLT BOLT FAN HOUSING FAN HOUSING 1/3 HP MOTOR 1/3 HP MOTOR WIRING DIAGRAM FOR PROPELLOR PROPELLOR POWER VENT KIT 240V L200H / L200M / DH4000 Fan Diagram TITLE POWER VENT KIT FOR L200H...
  • Page 23: Equipment Installation

    (the special receptacle Note: The dehumidifier can be elevated to any for the L53 is supplied by Wood-Mizer). reasonable amount to help the drain gravity feed. The wall opening should be sealed around where The unit is now ready for the check out procedure.
  • Page 24: Wet Bulb Sensor

    Wet Bulb Sensor Step 5: Slide 2” (50mm) of the wick into the sensor. Step 6: Fill the bottle with filtered water. This sensor measures the wet bulb temperature (WBT). The sensor equipped with a water wick Note: Over time the wick material will become will be cooled through evaporation bringing its rough and unable to hold moisture.
  • Page 25: Using The Kd250

    Function Wet Bulb Temp Probe C N 1 Dry Bulb Temp Heater Status ("o" ON/ "—" OFF) Probe Vent Status ("o" ON/ "—" OFF) Compressor Status ("o" ON/ "—" OFF) RS485 (Optional) Humidifier Status ("o" ON/ "—" OFF) Dry Bulb Temperature Rx/Tx + R S 4 8 5 Wet Bulb Temperature...
  • Page 26: Alarm Conditions/Messages

    See “Drying Schedules” on pg 25 likely cause is a short along the cable. Check carefully the cable and, if damaged, replace it with Dry Bulb Temperature (20°C to 72°C/68°F to a new one. 160°F): is the desired temperature for the kiln. Err: Signaled when the wet bulb temperature is This set-point will manage the heater/vent...
  • Page 27: Table Of Species In Each Wood Group

    Table of Wood Species in each Wood Group...
  • Page 28: Kd250 Technical Specifications

    Technical Specifications Function 240Vac 230Vac 50/60Hz ± 20% Compressor Power supply 120Vac 50/60Hz ± 20% Vents Off Absorption Working Temperature 0/+40˚C (32/104˚F) Vents On Temperature Measuring 0-99˚C (32/210˚F) Heater Off Range Temperature Measuring Heater On 0.1˚ Resolution Spray System (Upgrade) Temperature Probe NTC Thermistor Timber Moisture...
  • Page 29: Drying Schedules

    If no side baffles are installed, the space could The moisture removal rates on page 25 are be closed off with plywood or boards. the rates to follow when first using the machine. These rates can be safely exceeded by an •...
  • Page 30: Moisture Removal Rates

    Moisture Removal Rates Normal Schedule Alternate Schedule Moisture Removal Rate Per Day (Maximum) Moisture Content Bulb Bulb Bulb Bulb Group 2 These removal rates estimates only. Always check your actual removal rates daily, Above 45% 90° F 85° F 100° F 97°...
  • Page 31: Drying Rates (North American Measure)

    Drying Rates (North American Measure) Oven Dry Avg. Green # Water Max MC% Species Weight Green MC Weight Loss/ day #/MBF #/MBF % MC Cedar, Eastern White 1578 3046 Fir, Balsam 1739 3790 Hemlock, Eastern 2161 4558 Larch, Eastern 2532 3849 Pine, Red (Norway) 2051...
  • Page 32: Drying Rates (Metric)

    Drying Rates (Metric) Oven Dry Avg. Green Kg Water Max MC% Species Weight Kg Green MC Weight Kg Per % MC Loss/day / M3 / M3 Cedar, Eastern White 315.6 609.2 7.27 Fir, Balsam 347.8 7.73 Hemlock, Eastern 432.2 911.6 Larch, Eastern 506.4 769.8...
  • Page 33: Kiln Sample Boards

    Kiln Sample Boards Example: the two sections that came from sample board 3 would be labeled 3A and 3B. It is best to use sample boards to measure moisture 5. Apply end coat to the 28” sample boards. content on a daily basis. Moisture meters are not This assures that the sample board will dry as accurate enough for most hardwood dry kiln though it were a larger piece of lumber.
  • Page 34: Record Keeping

    11. Average the moisture content of the two 1” sections • Average the two calculations together: from each 28” sample board to calculate the estimated (47.06 + 43.75) / 2 = 45.40%. moisture content of the sample board when it was cut.
  • Page 35: Drying Rate Index (Dri)

    deviations from normal will indicate a problem in humidity drops the rate the fluid evaporates loading, baffling, airflow etc. That will affect drying. increases. The problem is that a way of predicting These figures will always vary but being familiar the change in drying rate with changes in temperature with them, the operator will be able to detect a and humidity was needed.
  • Page 36: Drying Tips

    Wood-Mizer as soon as possible. used. Do not continue operation, attempt any...
  • Page 37: Drying Chart S

    Drying Chart...
  • Page 39: Kiln Cart

    Kiln Cart Kiln Cart Layout Kiln Cart Assembly...
  • Page 40: Wiring Diagrams

    Wiring Diagrams...
  • Page 41: Kd250 Maintenance

    Air Inlet Filters Wood-Mizer insists that these machines have weighed in charge. The amount is as follows: The air filters are provided to keep the air inside the KD250 60 oz. R134a unit as clean as possible.
  • Page 42: Appendix

    Screen Appearance: SETUP 2 is useful to prevent undesired oscillations due to the measurement precision or to small fluctuations around COMPRESSOR 80° F the threshold values (see “Relay activation conditions”). It is the minimum temperature required to enable 11. Serial Address (0 to 128) (L53 Only) the compressor.
  • Page 43 Problem Possible Causes / Actions Corrections • Rewire or tighten connections. • New Install: Check your wiring • If amps are high: check capacitors, replace if • Existing System: Check your amp draw Circulating Fan(s) won’t Start needed. • Check motor rotation for signs of sticking •...
  • Page 44: Kd250 Upgrades & Accessories

    KD250 Upgrades & Accessories Spray Systems Kit Heat Booster Packages Although not standard on Wood-Mizer DH Kilns The Heat Booster is an auxiliary you may choose to add on this optional Spray heater that can be connected System Kit which will provide extra control when to the control and provide drying.
  • Page 45: Troubleshooting

    Kiln Store Warranty Wood-Mizer likes to be there for our clients whether LIMITED WARRANTY: The equipment supplied they have just bought a new kiln or if they by Wood-Mizer Dry Kilns is warranted to be free have owned a kiln for years. It is because of this...
  • Page 47: Service Log

    Service Log Issue Description Date Servicer...
  • Page 48: Notes

    Wood-Mizer Notes TEL: 1-800-777-6953 TEL: 1-800-777-6953 INTL: 1-207-989-4335 INTL: 1-207-989-4335 WEB: www.nyle.com WEB: www.nyle.com 12 Stevens Rd 12 Stevens Rd MANUFACTURED BY MANUFACTURED BY EMAIL: info@nyle.com EMAIL: info@nyle.com Brewer, ME 04412 Brewer, ME 04412 Nyle Systems LLC Nyle Systems LLC...

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