Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Diamatic ULTRA BMG-780 RS
Summary of Contents for Diamatic ULTRA BMG-780 RS
- Page 1 Original instructions OPERATING INSTRUCTIONS ULTRA BMG-780 RS Version 1.0 Diamatic USA Diamatic USA North East 5220 Gaines Street 622 Grant RD San Diego, CA 92110 Folcroft, PA 19032 Toll Free: 866.295.5512 Phone: 619.295.0893 Fax: 619.295.0754 www.diamaticusa.com info@diamaticusa.com...
- Page 2 Inspection comments Inspection before initial operation on: Date of initial operation: Serial number & Year of manufacture: Recurring inspections / maintenance log Date / Hour counter Findings Repairs / Cleaning Test *Competent person www.diamaticusa.com...
-
Page 3: Table Of Contents
Table of contents Maintenance log 1. Introduction 2. Machine description Control keypad 3. Safety Work area safety Electrical safety Personal safety Machine safety Maintenance safety Dust collector safety Grinding safety Battery safety Transport safety 3.10 Signs on the machine 4. Accessories 5. -
Page 4: Introduction
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. Diamatic offers a course on the use of the machine in order to make the operating and maintenance personnel familiar with all elements of the machine. - Page 5 BMG-780 RS 1 Operating panel 12 Lower drive 2 Steer handle 13 Upper drive 3 Swing arm for dust hose 14 Grinding buffer 4 Electric control box 15 Floating shroud 5 Weight set 16 Brush for shroud 6 Tilting support 17 Dust cover 7 Drive wheel 18 Front support grinders...
-
Page 6: Control Keypad
Key + Battery power indicator / Hour counter Fixing knob for ergonomic steer Main power switch ON/OFF Dusthose attachment Drive wheel motor Emergency stop button Control keypad Lever for adjusting steering handle Key + cord for dead mans switch Tilting support Integrated floor nozzle on floating shroud Main voltage indication... -
Page 7: Safety
3. General Safety Rules Warning! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, explosions and / or serious injuries. Only authorized and trained personnel may operate this machine. This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge. -
Page 8: Personal Safety
If the length of the brushes is, due to wear, less than 5mm or they are extremely deformed, the brushes have to be replaced. Check the Service Manual for the order numbers. All repair work has to be done by qualified Diamatic personnel, this guarantees a safe and reliable machine. -
Page 9: Grinding Safety
Safety regarding dust collectors a) Always use a suitable Diamatic dust collector when working dry to ensure a dust-free operation of the machine and clean air at the workspace. Also the airflow helps to cool the machine and prevents overheating. -
Page 10: Transport Safety
e) For work with the battery you need to remove all metal jewelry like rings, watches, necklaces etc. They can be a cause of serious burns. The old battery should be recycled. Batteries contain harmful materials, like lead en sulphuric acid. These materials form an environmental and health hazard. -
Page 11: Signs On The Machine
3.10 Signs on the machine The following stickers are placed on the machine. Meanings of these symbols are: Wear a dust mask class FFP3 or higher. ! Danger Hazardous voltage in motor even when solid state controller is OFF. Disconnect main power before servicing motor, controller or associated wiring. -
Page 12: Accessories
4. Accessories Part Description Adaptor Plates DIA-SUPERMAG-2 Heavy Duty Quick Change Plate E10366 Resin Adaptor Full Round E07240-2 (DIAMAG 780/735 Plates 2 generation) Buffalo Wings BFL708320S-2 (18/20 Grit Extra Large Double Seg Soft (Red)) For Hard Concrete BFL708340S-2 (30/40 Grit Extra Large Double Seg Soft (Red)) For Hard Concrete BFL708380S-2 (60/80 Grit Extra Large Double Seg Soft (Red)) For Hard Concrete BFL7083140S-2... -
Page 13: Initial Operation
5. Initial operations Before using the machine it is important to inspect the machine. It is not permitted to use the machine if the machine safety is not according the checkpoints below. Before switching on the machine make sure that no-one can be endangered when the machine starts up! Checkpoints of electrical safety Use only extension cables for extending the main cable that are sized and marked in accordance with ▪... -
Page 14: Battery Drive System (Option)
Battery drive system (option) The machine can be moved around on 3 wheels using the front wheel support and battery drive system. The 24V battery drive system enables the operator to drive the machine to and from the work area without the use of the power supply cable. -
Page 15: Remote Controlled Driving
Remote controlled driving Push the joystick (42) in the desirable direction to the drive the machine. The further the joystick is pushed into the desirable position, the faster the machine moves. The SPEED FORWARD button (50) & the TRACKING button (51) don’t work in the manually controlled mode, these functions only work in AUTO DRIVE-mode. -
Page 16: Manual Moving Of The Machine
Manual moving of the machine There are 2 ways of moving the machine around manually, tilting the machine backwards or by using the front wheel support system to push the machine around on 3 wheels. • Make sure the bracket (20) is fastened correctly and secured with the pin (19). •... -
Page 17: Diamag
Because of the specially designed heat resistant magnets and fixation pins, the diamond tools are fixed onto the plate, but can still very simply be replaced by hand. Contact your Diamatic distributor for more information or check WWW.DIAMAG.EU Adjustable weights The machine has adjustable weights mounted at the sides, they can be set for high, medium or low grinding pressure. -
Page 19: Changing The Wings
Changing the wings / discs Warning! Always wear Personal Protective Equipment! The dust can be hazardous to the health! Wear a dustmask! The wings can get hot! Don’t risk burning your hands! Wear protective gloves! Pull out the mains plug before you start Always wear a dust mask of at least class FFP3 and gloves. - Page 20 Remove the key of the dead man’s switch, press the red stop button, and unplug the machine from the power supply. This is to prevent unintentional start-up of the machine. Before you tilt the machine back, make sure the electrical cable and dust hose cannot get damaged when you tilt the machine back.
-
Page 21: Before Start-Up
Removing the diamond wings • Read chapter 3 Safety first, and wear personal protective equipment. • Lay down the machine so it is laying on the metal support underneath the electrical box. Make sure the machine will not fall back down. A second person can hold the handle down, to make sure the machine will not fall back down. -
Page 22: Operating
6. Operating When operating the BMG-780 RS, the following additional safety instructions must be followed closely. 6.1 Switch on the machine when operating manually • Turn on the dust collector before switching on the machine and connect the dust hose to the machine (26). •... -
Page 23: Working With The Remote Control
Working with the Remote control RESET / connection button STOP button grinding motor 57 Battery power of the remote control SPEED FORWARD button drive Joystick drive motors 58 RPM of the grinding discs motors Control display TRACKING button drive motors The amperage of the grinding motor Battery warning light FORWARD/REVERSE drive... - Page 24 Always test the machine manually before switching over to the Remote System. ▪ Make sure the key is in the deadman switch and the emergency stop button on top of the steer is ▪ turned up. Turn the contact key (63) on the electrical box left to “LOC”. ▪...
-
Page 25: Operating During Grinding
On hard floors and during polishing it is recommended to have a low grinding pressure. Contact our experts at Diamatic for the correct application of the different tools and their corresponding working speeds. -
Page 26: Wet Grinding
Wet grinding The BMG-780 can also be used for wet grinding. -Connect the machine to the water supply. -Always use a clean water supply, dirty water could clog the system. -Make sure the water supply is turned off before connecting or disconnecting to the machine. -Be careful, the workfloor can get slippery when grinding wet. -
Page 27: Maintenance
(For example the remote control system) All repair work must to be done by qualified Diamatic personnel, this to guarantee a safe and reliable machine. Any guarantee on the machine is automatically void when: •... - Page 28 • Changes, add items, or conversions are undertaken without the written permission from Diamatic. Further is advised: Store the cleaned and dry machine in a dry and humid free room. Protect the electrical motor from moisture, heat, dust and shocks.
-
Page 29: Buffers
Buffers Check weekly if the diamond plates have too much space in the buffers. If the diamond plate has too much space, replace complete Morflex coupling. Qty. Item Part number Description ( x3 per machine) BG400310 Morflex coupling www.diamaticusa.com... -
Page 30: Control Keypad
Control Keypad Picture 0-1 shows a number of important symbols and indicators displaying the status of the machine, the indicators are described in table 1. Picture 0-1 The ready screen Number Description This is the current state of the drive: RDY: means ready;... - Page 31 When the motor is running the screen will change a bit, in the top left corner RUN will appear and there should be a current greater than 0,0A. The most important change is the parameter value, in the case of picture 0-2 this is the set disk speed, the value marked in black is the value you can adjust with the control wheel.
- Page 32 Fault handling If there is an alarm the first thing to do is press help (F1) on the screen for a short explanation and a possible solution. If the solution is not working or not possible to execute you can always try to restart the machine. Restarting is done by turning the switch to off and wait for the screen to go dark then wait a minute and switch the power back on.
-
Page 33: Remote Control Maintenance
Remote control maintenance Always refer to the Safety, Service & Maintenance instructions from the Manufacturer for all information. Periodical Maintenance To maintain availability and operational safety, a regular maintenance is necessary on the system. Daily maintenance Before each use of the transmitter, check the following items for faults or damages: �... -
Page 34: Troubleshooting
Troubleshooting Fault Possible cause Remedy Excessive vibration Imbalance due to worn or broken grinding Replace all worn or broken parts. or/and Unusual noises tools. worn out buffer rubbers Replace all worn or broken parts. Defective bearing. Check the bearing on the axle drive shaft and replace if necessary. - Page 35 Failure Cause Check Action Nothing starts No power supply. Is the supply cable plugged in Plug in cable. the wall socket/generator? Turn on main Switch (when Not the correct Check Main switch (when applicable). voltage (only for 230v applicable). Check if undervoltage systems) Check supply voltage.
-
Page 36: Technical Data
The electrical diagrams of the electrical system are placed inside of the control panel. Design and specifications are subject to change without notice by Diamatic BV. If the grinding machine is to be operated using power from a generator, the generator must be operated in... - Page 37 The original version of the operating instructions is in the English language, any other language is a translation of the original version. Despite the fact that this guide is made with care, Diamatic takes no liability for errors in the manual and the possible consequences. We are naturally very interested in your findings and additions.
- Page 38 www.diamaticusa.com...
-
Page 39: Warranty
Rental Fleet Machines, 180 days from the date of assignment to a Rental Fleet. Diamatic makes this warranty only to the buyer who purchases the products directly from Diamatic or its authorized distributor. This warranty does not include expendable parts such as, but not limited to, diamonds, wear parts, couplers, and diamond plates. - Page 40 Diamatic for the replacement parts before they can be shipped. Once the evaluation process is complete and parts are deemed a valid warranty claim, a credit will be issued against this invoice.
- Page 41 TO THE DELIVERING DISTRIBUTOR OR END USER To ensure the proper warranty coverage is extended to the owner of this machine, fill out the attached card COMPLETELY and ACCURATELY and return to Diamatic. The warranty period will start on the delivery date entered below.
Need help?
Do you have a question about the ULTRA BMG-780 RS and is the answer not in the manual?
Questions and answers