Related Manuals for IronCraft FMA125 Series
Summary of Contents for IronCraft FMA125 Series
- Page 1 Rotary Tillers FMA125 - Series Operation Manual Read and understand the manual. This manual provides information � and procedures to safely operate and maintain the Rotary Tiller. July 2022...
- Page 2 Congratulation for purchasing your new IronCraft rotary tiller! This tiller has been designed and manufactured following all safety and quality requirements needed for a safe and satisfactory use over time. A careful reading of this manual will permit you to familiarize with your new equipment, and will provide you all the tools needed to use it safely.
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Page 3: To The Purchaser
TO THE PURCHASER This manual contains valuable information about IronCraft ROTARY TILLER. It has been carefully prepared to give you helpful suggestions for operating, adjusting, servicing repair parts. Keep this manual in a convenient place for quick and easy reference. Study it carefully. -
Page 4: Table Of Contents
TABLE OF CONTENTS Contents TO THE PURCHASER ..................... 4 ABOUT THIS MANUAL ................... 1 INTRODUCTION ....................... 1 2.1. TILLER IDENTIFICATION ......................... 1 2.2. INTENDED USE ..........................1 2.3. MAIN PARTSDESCRIPTION ......................2 2.4. TILLER SPECIFICATIONS ........................3 SAFETY ........................4 3.1. - Page 5 STORAGE ......................... 27 SCRAPPING ......................28 TROUBLESHOOTING ................... 28 10. TORQUE VALUES TABLE ................... 30 11. WARRANTY ......................31 12. PARTS INFORMATION..................33...
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Page 6: About This Manual
FM A125-Series R otary Tillers 1. ABOUT THIS MANUAL The operator must read the manual for a correct understanding of the hazards that may present when operating the tiller, as well as for obtain optimum performance from the machine. The manual is part of the machine, it must be kept in good condition and remain with the machine even in case of resale, until its demolition. -
Page 7: Main Partsdescription
FM A125-Series R otary Tillers PTO: 540 RPM, 6-spline, 1 3/8 Z6 Horsepower: As per given in Technical Specification Sheet DANGER Any use of the machine other than the intended use is non-intended use, and is to be considered as unauthorized and dangerous. The manufacturer assumes no liability for damage resulting from non-intended use. -
Page 8: Tiller Specifications
FM A125-Series R otary Tillers 2.4. TILLER SPECIFICATIONS TILLER MODEL 2004 Overall dimensions 1545 x 882 x 687 49" Tilling width Recommended 20-25 Tractor HP range 3-point Hitch type Cat. I Frame off-set Number of Flanges on Rotor Number of tines per Flange PTO Input speed Rotor Shaft Speed @540... -
Page 9: Safety
FM A125-Series R otary Tillers 3. SAFETY Proper use of equipment, a strict observance of the safety messages listed below and application of all reasonable practices to avoid any risks, prevents accidents or injury, allows the machine working better and longer, and minimize the failures. The manufacturer assumes no liability for any damage resulting from not applying the behavioral rules indicated into the manual. -
Page 10: Equipment Safety Instructions
FM A125-Series R otary Tillers DANGER Do not operate the implement when tired, not in good condition or under the influence of alcohol or drugs. CAUTION If the use of the machine is required at night or in conditions of reduced visibility, use the lighting system of the tractor and possibly an auxiliary lighting system. -
Page 11: Operating Safety Instructions
FM A125-Series R otary Tillers WARNING Before engaging the tractor PTO, make sure the tractor PTO speed is set as required for the tiller (540 rpm). Do not over speed PTO or machine breakage may result. DANGER Do not operate the tiller if the driveshaft is damaged. The driveshaft could be subject to breakage during operation, causing serious injury or death. -
Page 12: Transporting Safety Instructions
FM A125-Series R otary Tillers The PTO shields of tractor and implement side, the driveshaft shielding and the driveshaft retaining chains must be properly installed and in good condition, to avoid risk of entanglement with serious injury or death. DANGER Before engaging the PTO of the tractor, always make sure that the drive shaft is mounted in the correct direction, and that its clamping elements are properly connected both to tractor side and to tiller side. -
Page 13: Maintenance Safety Instructions
FM A125-Series R otary Tillers WARNING When turning, use extreme care and reduce tractor speed. WARNING Do not operate the tractor with weak or faulty brakes or worn tires. CAUTION Always use tractor lighting system and auxiliary lighting system for an adequate warning to operators of other vehicles, especially when transporting at night or in conditions of reduced visibility. -
Page 14: Safety Labels
FM A125-Series R otary Tillers Following operation, or before unhooking the tiller, stop the tractor, set the brakes, disengage the PTO, lower the attached tiller to the ground, shut off the engine, remove the ignition key and wait for all moving parts to stop. WARNING Make sure all parked machines are on a hard, level surface and engage all safety devices. - Page 15 FM A125-Series R otary Tillers SPARE DESCRIPTION DECALS CODE WARNING: ALWAYS READ D1090 THE OPERATOR MANUAL MAINTENANCE:TURN OFF D1038 TRACTOR& REMOVE KEY...
- Page 16 FM A125-Series R otary Tillers THROWN OR FYING D1095 OBJECTS HAZARD ROTATING KNIVES, LOWER D1096 LIMBS HAZARD D1078 HAND HAZARD D1079 ROTATING GEARS CRUSHING HAZARD BY LINK D1097 LIFTING IMPLEMENT INPUT D1098 DRIVELINE TRACTOR PTO RPM & D1099 ROTATION DIRECTION...
- Page 17 FM A125-Series R otary Tillers FINGERS/HANDS CRUSHING D1122 HAZARD D1082 SAFETY EQUIPMENT D1007 OIL FILLING PLUG – NEW D1008 GREASE – NEW D1009 OIL DRAIN PLUG D1006 MAINTAIN OIL LEVEL D1083 LIFTING HOOK JOINT D1108 CE LOGO...
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Page 18: Set Up
FM A125-Series R otary Tillers 4. SET UP The tiller is delivered fully assembled and equipped with a driveshaft with torque limiter (clutch discs) and related operating manual. When the machine is delivered, check that there is no damage to the tiller or driveshaft. In case of damage or missing parts immediately notify the manufacturer or your dealer. -
Page 19: Driveline Installation
FM A125-Series R otary Tillers 4.2. DRIVELINE INSTALLATION Before installing the driveshaft, the operator must read the manuals of driveshaft and tractor, checking in particular that rpm and direction of rotation of the tractor PTO match those of the tiller. If the direction of rotation of the PTO tractor does not match that of the tiller, contact the manufacturer or your dealer. -
Page 20: Tractor-Tiller Stability
FM A125-Series R otary Tillers A driveshaft too long may cause structural damages to the tractor and machine. If the driveshaft is too long, it may be adapted by removing it and shortening the tubes according to the instructions provided by the manufacturer in its use and maintenance manual. A driveshaft too short can cause disengage of the tubes during operation, with severe hazard for the operator and structural damage to the tractor and machine. -
Page 21: Operating
FM A125-Series R otary Tillers i=Tractor wheelbase (cm) d=Distance between front axle and ballast center of mass (cm) T=Weight of tractor + operator (75 kg) Z=Ballast weight (kg) M=Tiller weight + roller weight (if included) (kg) S1=Distance between rear axle and lower hitch points (cm) S2=Distance between lower hitch points and implement center of mass = 33 cm If the tiller is combined with other machines (fertilizers spreaders or seeders), the ballast check must be done considering:... -
Page 22: Start Up
FM A125-Series R otary Tillers 5.1. START UP Before the start up and before each use, perform the following pre-operation inspections and service of the implement: • check that the tiller has not damaged functional parts and has all mechanical parts in good condition. -
Page 23: Operating Instructions
FM A125-Series R otary Tillers • If the environmental temperature is very cold , it's recommended to wait a few minutes with the PTO of the tractor at low rate before lowering the tiller completely on the ground; • drive for a while operating the tiller, then stop the tractor to check the quality of the work performed. - Page 24 FM A125-Series R otary Tillers An adjustment can be done, however, when the clutch slipping is too frequent, which means that the calibration is too low. In this case, the tightening of nuts over the compressed springs will give an increase in torque transmissible.
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Page 25: Rear Boardadjustment
FM A125-Series R otary Tillers When finished, verify that both skids are at same level, and check if the front of the tiller is leveled to the back, when lowered to the ground. Adjust with the 3-point top link if necessary. REAR BOARDADJUSTMENT The FMA125-Series tillers are equipped with a rear board with chain. -
Page 26: Stopping And Disconnection
FM A125-Series R otary Tillers • to raise the rear board, reduce the number of chain links in tension. This operation, together with the increase of the tractor ground speed, allows to have a coarser soil texture; • to lower the rear board, increase the number of chain links in tension. This operation, together with the reduction of the ground speed, allows to have a finer soil texture. -
Page 27: Trasporting
FM A125-Series R otary Tillers Before a long term storage (e.g. at seasonal end), do cleaning and maintenance operations as specified in Sections MAINTENANCE and STORAGE. 5.5. TRASPORTING To set the tiller for transportation, perform the following steps: • idle tractor engine, disengage tractor PTO, and wait for stopping of all rotating parts; •... - Page 28 FM A125-Series R otary Tillers Replacement of the blades is necessary when the operator notices increase of power absorption during tilling, or when the blade dimension is significantly reduced compared to the original. The use of the machine with blades in bad condition compromises the quality of work. Before perform replacement of the blades: •...
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Page 29: Gearbox Lubrication
FM A125-Series R otary Tillers 6.2. GEARBOX LUBRICATION Lubricant: SAE EP 140 gear oil Check the oil level every 50 hours. If the sign is below the minimum, fill up oil till restore the correct level. The oil change must be performed: •... -
Page 30: Side Case Lubrication
FM A125-Series R otary Tillers 6.3. SIDE CASE LUBRICATION Lubricant: SAE EP 140 gear oil Check the oil level every 50 hours, making sure it reaches the level plug on the transmission cover. If the oil is below this level, fill up oil till restore the level. The oil change must be performed every 200 working hours. -
Page 31: Driveshaft Maintenance
FM A125-Series R otary Tillers IMPORTANT Make sure to clean the fitting zerk before using grease gun. Do not let excess grease collect on or around parts, particularly when operating in sandy areas. 6.5. DRIVESHAFT MAINTENANCE Lubricant: SAE multi-purpose lithium-type grease Grease crosses, sliding parts of protective shielding and driveshaft transmission tubes. -
Page 32: Storage
FM A125-Series R otary Tillers IMPORTANT For details about maintenance and lubrication of the driveshaft, refer to the user manual of the driveshaft manufacturer. Driveshaft clutch: Exposition to the elements of tiller and driveshaft, or a long period of inactivity, generally results in oxidation of some clutch components, and creates "sticking"... -
Page 33: Scrapping
FM A125-Series R otary Tillers If the tiller driveshaft is equipped with a friction clutch, it is suggested to take note of the height of the compressed springs and loosen the bolts that compress the springs, to prevent the discs from "sticking"... - Page 34 FM A125-Series R otary Tillers Gearbox overheating Low oil level. Add oil. Hard soil. Reduce ground speed. Blades wear frequently Muddy or sandy soil. Reduce ground speed. Blades break frequently Stony soil. Reduce ground speed. Oil leaking from gearbox/ Gearbox/transmission case Drain to proper level.
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Page 35: Torque Values Table
FM A125-Series R otary Tillers 10. TORQUE VALUES TABLE Check frequently tiller hardware to make sure that screws and bolts are tightened according to torque values listed in following table: 8.8 grade 10.9 grade BOLT SIZE Ft lb Ft lb (METRIC) -
Page 36: Warranty
IronCraft. offer the following warranty to the purchaser of IronCraft equipment mentioned herein above subject to the conditions set out herein after provided the IronCraft equipment shall be in the possession of and used by such purchaser from the date of delivery. - Page 37 This warranty also does not cover the cost of packaging, to and fro freight and transportation charges etc., on the defective IronCraft equipment or other parts of the IronCraft equipment sent to company’s works in Rajkot or to the authorized service station.
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Page 38: Parts Information
Chains & sprockets 10. Tines PARTS INFORMATION Replacement parts are available from your authorized Dealer Parts Department. Visit our website at https://www.IronCraftco.com/parts to download the latest Parts Lists from IronCraft. Contact your dealer for more information, or to order your parts. - Page 40 IMPLEMENT WARRANTY REGISTRATION FORM THIS REGISTRATION FORM MUST BE ON FILE WITH IronCraft, LLC. WITHIN 30 DAYS OF DELIVERY TO PURCHASER, OR WARRANTY CLAIM WILL NOT BE HONORED. PLEASE COMPLETE REGISTRATION ONLINE OR RETURN COMPLETED FORM BY E-MAIL, FAX, OR MAIL.
- Page 42 NOTES: ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… ………………………………………………………………………………………………………………………………… …………………………………………………………………………………………………………………………………...
- Page 43 P.O. BOX 649 232 INDUSTRIAL LN. DECATUR, TENNESSEE 37322 PHONE: (423) 405-5150 • FAX: (423) 334-0023 WEB: www.IRONCRAFTCO.com Member of Form No. 9300M Printed in USA 1/2022...
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