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CORAB WS T-001 ONE Operation Manual

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Polish manufacturer
of photovoltaic
systems
corab.en
Operation manual
TRANSLATION
Tracker – single-axis tracking photovoltaic
system WS T-001 ONE
Translation
No.: 001/0004/0001/0000/2024/001
READ BEFORE ASSEMBLY
KEEP FOR THE WHOLE PERIOD OF USE OF THE MACHINE
year:
2024
version:
I
photovoltaic

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Summary of Contents for CORAB WS T-001 ONE

  • Page 1 Operation manual TRANSLATION Tracker – single-axis tracking photovoltaic system WS T-001 ONE Polish manufacturer of photovoltaic Translation systems No.: 001/0004/0001/0000/2024/001 year: 2024 version: READ BEFORE ASSEMBLY KEEP FOR THE WHOLE PERIOD OF USE OF THE MACHINE corab.en photovoltaic...
  • Page 2 2 / 42 Table of contents corab.en...

  • Page 3: Table Of Contents

    Table of contents 3 / 50 Table of contents: 1. Introduction 6. Assembly 1.1. General information 6.1. Personnel and safety 1.2. Scope of delivery 6.1.1. Effects of non-compliance 1.3. Definitions and abbreviations 6.2. Procedures and testing 1.4. Identification of the construction - marking 6.3.

  • Page 4: Introduction

    This document constitutes the operation manual for the machine named Tracker - single-axis tracking photovoltaic system WS T-001 ONE. This operation manual is intended for installers, qualified personnel, the user and the custo- mer (according to definitions in Section 1.3). The manual is divided into chapters and sections. The appendices listed in Chapter 12 constitute an integral part of the manual.

  • Page 5: Identification Of The Construction - Marking

    Introduction 5 / 50 8th Commercial Division of the National Court Register, holder of NIP (Tax ID no.) 7390207757; Dedicated project - a project developed based on information and project objectives sent by the Customer. The project is implemented by the Manufacturer of the machine. Machine –...

  • Page 6: Declaration

    Appendix no. 1 to this manual. 1.6. Liability This operation manual constitutes an integral part of a WS T-001 ONE machine. The manufacturer shall not be liable for the quality of components not purchased from Corab S.A. The Customer shall be liable for compliance with relevant applicable regulations within the scope of assembly of photovoltaic modules, electrical installations and fire protection.

  • Page 7: Safety - General Information

    2 Safety - general information 7 / 50 2 Safety - general information 2.1. Safety instructions Safety instructions can be found next to information that needs particular attention. Risk levels have been marked with symbols and colors. Warnings are presented one at a time, starting from the highest hazard level. 2.2.
  • Page 8 8 / 50 2 Safety - general information check the wind speed before entering the area of machine operation; read and understand the contents of the operation manual before commencing works on the machine; read and understand the contents of the dedicated project before commencing the assembly of the machine; before the assembly, check the machine components for damage, dents or visible defects;...

  • Page 9: Forbidden Actions

    DANGER Due to the intended purpose of a WS T-001 ONE machine, it is forbidden to install the machine close to machines and materials that accumulate and/or generate flammable substances.

  • Page 10: Work Stand

    10 / 50 2 Safety - general information leave fitting elements and tools within the area of machine operation; WARNING Do not leave any materials, elements, tools on the machine and within the area of machine operation. DANGER Any works carried out by persons who are not familiar with and/or do not understand the contents of this manual are prohibited install elements other than photovoltaic modules and elements necessary for their proper use;...

  • Page 11: Responsibilities Of The User

    2 Safety - general information 11 / 50 2.6.2. Responsibilities of the user The user must: comply with all the instructions and recommendations concerning the safe use of the machine; properly prepare the work stand in consultation with persons who perform specific works; provide spare parts compliant with the Manufacturer's instructions;...

  • Page 12: Personal Protective Equipment

    12 / 50 2 Safety - general information before commencing your work, read the manual - customer, user, installer, qualified personnel; provide the installer and the qualified personnel with the manual; apply to rules concerning inspections: their frequency and scope; immediately repair any malfunctions and defects;...

  • Page 13: Hazards Caused By Sharp Edges

    2 Safety - general information 13 / 50 inspections and repairs can be carried out only by qualified personnel with proper qualifications;; all works connected with electrical elements must be performed with insulated tools; touch electrical elements only with dry hands; do not lead cables through places with human traffic;...

  • Page 14: Hazards Caused By Crushing

    14 / 50 2 Safety - general information DANGER In a potentially dangerous situation, shut the machine down using the emergency switch. 2.9.5. Hazards caused by crushing There is a risk of being crushed during the installation of the machine axle and additional elements such as photo- voltaic modules.

  • Page 15: Pictograms

    2 Safety - general information 15 / 50 use proper personal protective equipment; comply with the requirements of the manufacturer of the photovoltaic module with regard to safety and existing hazards. 2.10. Pictograms The pictograms that can be found on the machine have been described in Table 1. The customer and the user must ensure that the pictograms remain legible and clear at all times.

  • Page 16: Rules For Use

    3.2. Using the machine in accordance with its intended purpose The WS T-001 ONE machine is intended for rotational motion from east to west. The machine is intended for use in areas where the wind speed does not exceed 30 m/s. The manner of installation of photovoltaic modules and their dimensions have been specified in the dedicated project.

  • Page 17: Danger Connected With Use Against The Intended Purpose

    3 Rules for use 17 / 50 DANGER Do not stand closer than 0.5 m from the machine. DANGER Do not stay in the area of machine operation when the wind speed exceeds 10 m/s. DANGER Do not conduct works on the machine when the wind speed exceeds 5 m/s. The Manufacturer shall bear no responsibility for guarantee, warranty and financial losses, if the machine is used contrary to its intended purpose.

  • Page 18: Transport And Storage

    Preparations for transport of the machine and its components to the first customer are performed by the Manufac- turer of the machine - Corab S.A. 4.3. Package marking Packages will be marked with the name of the component and the index number. During the assembly, it is neces- sary to verify the name or index number of the element in the dedicated project, this manual and the marking on the package.

  • Page 19: Transport Conditions

    4 Transport and storage 19/ 50 devices, transport machines must be fully operational and complete. Details on proper selection of transport elements have been presented in the dedicated project. The machine is delivered to the first customer by its Manufacturer. The Manufacturer shall hand over to the custo- mer all the machine elements according to the accepted dedicated project.
  • Page 20 20 / 50 4 Transport and storage Do not keep dirt or moisture on the surface of elements coated with an anti-corrosive layer. The water must drain freely and without obstructions. Keep the construction clean. Remove any types of sediment of soil, leaves, algae, plants, bird feces or caused by fertilizers, herbicides and other contamination that would hinder the draining of water.

  • Page 21: Construction Of The Machine

    5 Construction of the machine 21 / 50 5 Construction of the machine 5.1. Personnel and safety Preparation of machine elements for assembly, verification of their condition, preparation of appropriate tools for assembly and verification of their condition must be performed only by the installer and the qualified personnel. General safety rules have been described in Chapter 2 of this operation manual.
  • Page 22 (MC) with the information about the direction and speed of the wind and the thickness of the snow cover. Control system – after receiving the information from the weather station or the CORAB tracker app, it positions the machine in the set position.
  • Page 23 5 Construction of the machine 23 / 50 TC unit Drive Drive stand Nameplate Bearing Axle Bearing stand Bearing support Module mounting (beam support) Module mounting (slanted beam) Axle connector Fig. 4 Construction of a WS T-001 ONE machine.
  • Page 24 Snow cover thickness sensor Ground Fig. 5 The weather station of a WS T-001 ONE machine mounted on a mast of Corab S.A. HINT It is recommended to equip the weather station with the weather station structure provided by Corab S.A.

  • Page 25: Operation Mode Priorities

    7. safety system protecting the structure in case of reaching the critical level of battery charge in the TC unit; 8. commands from the front panel of the MC and the CORAB tracker portal for the automatic mode. 5.3. Machine specification Each machine is constructed according to the received concepts.
  • Page 26 26 / 50 5 Construction of the machine Table 2. Machine specification. Parameter Value operating speed 0,025 obr./min sound pressure emission level with A correction at the source of emission ˂ 70dB ((A) at any time for all foreseeable applications of the machine) operation range -58°...
  • Page 27 5 Construction of the machine 27 / 50 Parameter Value mechanical data dimensions 129x190 mm weight 170 g SDS - snow depth sensor electrical data 0 – 5 V DC output signal power consumption < 1,2 W 7,6 m cable length environmental data -40 / +70 °C operating temperature...

  • Page 28: Operating Modes

    Fig. 8 Maximum and minimum dimensions of the machine described in Table 2 5.3.1. Operating modes The WS T-001 ONE machine can operate in the following modes: automatic - the controller calculates the optimum position of the tracker towards sun rays. For this purpose, it is necessary to provide the precise position of the Tracker (latitude and longitude) and the time zone.

  • Page 29: Assembly

    6 Assembly 29 / 50 6. Assembly 6.1. Personnel and safety Works connected with the assembly of the machine and additional elements must be performed only by the instal- ler and the qualified personnel. During the assembly of the machine, take particular care when installing the rotational axle with at least 2 installers.

  • Page 30: Assembly Tools And Equipment

    30 / 50 6 Assembly DANGER Working with live components is prohibited. DANGER Do not stay in the area of machine operation when the wind speed exceeds 10 m/s. DANGER Do not carry out works when the machine and/or any of its components is live (the power is turned on).

  • Page 31: Installation

    6 Assembly 31 / 50 Table 3. Tightening torques for fasteners with durability class of 70 tightening torque size of bolt, nut wrench size torque symbol [Nm] 100* NOTICE Torques marked with " " refer only to the installation of the bearing. 6.4.
  • Page 32 32 / 50 6 Assembly SAFETY INSTRUCTIONS Before starting the operation of the machine with photovoltaic modules, carry out the tests for electri- cal safety. The tests to approve the commencement of operation of PV modules should be conducted by the qualified personnel. electrical components necessary for proper connection –...
  • Page 33 6 Assembly 33 / 50 Table 4 Additional elements in the machine system. Description Delivered Product number Main controller MC 32-13-03.0016 Wind speed sensor WSS, cable 20 m; Mounting for 32-13-03.0013; the WSS 32-13-03.0026 Wind direction sensor WDS, cable 20 m; Mounting 32-13-03.0014;...

  • Page 34: Working Conditions

    34 / 50 6 Assembly 6.4.2. Working conditions The machine has been designed for operating conditions described below: wind – up to speed of 30 m/s (if higher, the machine may lose its stability); temperature – within the range from -40°C to +60°C; elevation above sea level –...

  • Page 35: Commissioning

    6 Assembly 35 / 50 6.7. Commissioning The customer will be liable for preparing the machine and its commissioning. Before commissioning, the customer must make sure that the machine is stable, carried out according to the dedicated project, this manual and relevant regulations.

  • Page 36: Working Process

    0°). In a situation when the battery level is equal to or lower than the level needed for the change of position, then the system will generate a warning in the CORAB tracker portal. WARNING – MAXIMUM ANGLE LIMITED BY THE BATTERY.
  • Page 37 7 Working process 37 / 50 the safety system protecting the structure against excessive wind speed - in case of exceeded threshold wind speed (14 m/s), the system will set the machine in the safe position (Table 2). If the wind speed remains lower than the threshold wind speed for a specific time, the tracker will resume automatic operation and set itself in an optimum position towards sun rays.

  • Page 38: Functions In Manual Mode

    7.4. Everyday operation The Tracker – single-axis tracking photovoltaic system WS T-001 ONE is an autonomous machine. It means that the safety and control system gather and process information to make “decisions” regarding its operation. The machine does not require everyday operation.
  • Page 39 7 Working process 39 / 50 Table 6. List of warnings and alarms for the main controller (MC) Type Name Description alarm No Internet connection. ALARM – NO INTERNET ALARM – NO COMMUNICATION alarm Communication lost with the wind speed sensor. WITH THE WIND SPEED SENSOR ALARM –...
  • Page 40 40 / 50 7 Working process Description Type Name No motion of the motor detected during ‘motor_no stop STOP ALARM – NO MOTOR _move_time’, despite of the number of attempts set in alarm MOTION ‘motor_no_move_retry’. stop STOP ALARM – NO An error detected in the communication with the battery alarm COMMUNICATION WITH THE...
  • Page 41 7 Working process 41 / 50 Type Name Description The power remaining in the battery is insufficient to control the tracker to the position safe for the critical battery charge level. WARNING – CRITICAL BATTERY The system limits the maximum incline of the tracker ning CHARGE LEVEL proportionately to the amount of power left in the battery.

  • Page 42: Starting And Stopping The Machine

    During the start-up, only the employee of Corab, the installer and/or the qualified personnel are allowed to stand within the operation area of the machine. The distance from the machine must be in line with general safety regu- lations.

  • Page 43: Restart

    8 Starting and stopping the machine 43 / 50 8.4. Restart Actions connected with restarting the machine must be performed after servicing and inspections. In order to start the machine: set the power switch to ON; check the machine for an existing malfunction; make sure that nobody stands in the operation area of the machine;...

  • Page 44: Inspections And Cleaning

    44 / 50 9 Inspections and cleaning 9 Inspections and cleaning 9.1. Personnel and safety Inspections and cleaning of the machine must be carried out only by people with appropriate experience and competences. General safety rules have been described in Chapter 2 of this operation manual. 9.1.1.

  • Page 45: Cleaning

    9 Inspections and cleaning 45 / 50 The first inspection must be performed 6 months after the assembly (commissioning). Each consecutive inspection is carried out at intervals specified in the terms and conditions of the guarantee. Procedures covered by each inspection have been described in the terms and conditions of the guarantee and in Appendix no.

  • Page 46: Repair

    10.4.1. Malfunction reporting Notify the Manufacturer immediately after detecting a malfunction or a defect. In order to send a notification, write an e-mail message to the following address: serwis@corab.com.pl. The message must contain the following infor- mation: machine number;...
  • Page 47 10 Repair 47 / 50 location where the machine is installed; description of the malfunction, defect; date on which the malfunction/defect was detected; contact details of the person that the Servicing Department should contact for matters connected with the case. The Manufacturer will contact the indicated contact person as quickly as possible.

  • Page 48: Disposal And Disassembly

    48 / 50 11 Disposal and disassembly 11 Disposal and disassembly 11.1. Personnel and safety Actions connected with disposal and disassembly can only be performed by persons with appropriate experience and qualifications. General safety rules have been described in Chapter 2 of this operation manual. 11.1.1.

  • Page 49: Appendices - List

    12 Appendices - list 49 / 50 12 Appendices - list Appendix no. 1 - Template of the Declaration of Conformity. Appendix no. 2 - Electrical diagrams. Appendix no. 3 - List of parts and assembly. Appendix no. 4 - Scope of inspections.
  • Page 50 Corab S.A. ul. Michała Kajki 4, 10-547 Olsztyn, REGON: 510519084, NIP: 7390207757 entered in to the National Court Register managed by the District Court in Olsztyn, the 8th Commercial Division of the National Court Register under KRS number: 0000950779. Share capital: PLN...
  • Page 51 [name and surname, position/name and surname, authorization] Corab S.A. ul. Michała Kajki 4, 10-547 Olsztyn, REGON: 510519084, NIP: 7390207757 entered in to the register of entrepreneurs of the National Court Register managed by the District Court in Olsztyn, the 8th Commercial Division of the National Court Register under KRS number: 0000950779. Share capital: PLN 1,184,000.00 fully paid up.
  • Page 52 Appendix no. 2 1 / 11 - Electrical diagrams...
  • Page 53 2 / 11 Appendix no. 2 - Electrical diagrams...
  • Page 54 Appendix no. 2 3 / 11 - Electrical diagrams...
  • Page 55 4 / 11 Appendix no. 2 - Electrical diagrams...
  • Page 56 Appendix no. 2 5 / 11 - Electrical diagrams...
  • Page 57 6 / 11 Appendix no. 2 - Electrical diagrams...
  • Page 58 Appendix no. 2 7 / 11 - Electrical diagrams...
  • Page 59 8 / 11 Appendix no. 2 - Electrical diagrams...
  • Page 60 Appendix no. 2 9 / 11 - Electrical diagrams...
  • Page 61 10 / 11 Appendix no. 2 - Electrical diagrams...
  • Page 62 Appendix no. 2 11 / 11 - Electrical diagrams...
  • Page 63 1 /43 Appendix no. 3 WS T-001 ONE - List of components and tools** M635 M1073 M484 Quantity: Quantity: Quantity: Slide-in joint M8 washer M12 nut M650 M679 M695 Quantity: Quantity: Quantity: M10 washer M8 nut M8 spring washer M882...
  • Page 64 Appendix no. 3 2 / 57 WS T-001 ONE - List of components and tools** XPF_T1P.6.001 M1114 XPF_T1P.6.002 Quantity: Quantity: Quantity: M16x170x44 bolt Bearing support - bracket 1 Bearing support - bracket 2 XPF_T 32-13-02.0004 XPF_T Quantity: Quantity: Quantity: Bearing support - leg...
  • Page 65 Assembly that is not compliant with the manual shall have a negative impact on the structure and safety of its use. Stainless elements should be tightened slowly and evenly. Do not use impact or pulse tools. Corab S.A. recom- mends using hand tools.
  • Page 66 13, 17, 19, 24, 30 extendable socket wrench measure A, B in superscript - variable part X* - value, variable part Tighten the fasteners with a torque according to the WS T-001 ONE manual and/or the manual of individual elements.
  • Page 67 Appendix no. 3 5 / 57 WS T-001 ONE - Additional information motor + motor - Technical details of the connected gear motor nominal torque 300 nm supply voltage 24 V DC maximum amperage 6,5 A rotational speed 1,5 ± 10% rpm It refers to a situation when the machine is being assembled and the desired control system is not connected.
  • Page 68 6 / 57 Appendix no. 3 WS T-001 ONE - Installation of the drive support Tools Index Name Quantity M635 M12 nut M826 M12x30 bolt M882 M12 spring washer 18/19 XPF_T1P.5.001 Drive support A_M631 M12 washer Choose the tightening torque according to the torques specified in Chapter 6 of the manual.
  • Page 69 Appendix no. 3 7 / 57 WS T-001 ONE - Installation of the drive support Repeat the connection of drive supports (24) for the remaining 3 spots.
  • Page 70 8 / 57 Appendix no. 3 WS T-001 ONE - Installation of the supports Tools Index Name Quantity XPF_TB Bearing support - leg XPF_T1P.5.001 Drive support Hammer the drive support (24) 80 mm lower than the supports of the bearing - leg (22).
  • Page 71 Appendix no. 3 9 / 57 WS T-001 ONE - Installation of the supports Maintain the dimension tolerance in specific directions Drive support (24): dimension A +/- 5 mm; dimension B +/- 5 mm east-west; +/- 5 mm north-south; dimension C +/- 5°;...
  • Page 72 10 / 57 Appendix no. 3 WS T-001 ONE - Installation of the propulsion system Tools Index Name Quantity M635 M12 nut M826 M12x30 bolt M882 M12 spring washer XPF_TB Drive support XPF_T1P.5.001 Drive bracket A_M631 M12 washer M1067 M12 wide washer...
  • Page 73 Appendix no. 3 11 / 57 WS T-001 ONE - Installation of the propulsion system Adjustment of the inclination angle of the Tracker. Repeat the assembly of the drive bracket (25) on the other side of the drive support (24).
  • Page 74 12 / 57 Appendix no. 3 WS T-001 ONE - Installation of the nameplate Mount the nameplate so that it does not cover the CE mark.
  • Page 75 Appendix no. 3 13 / 57 WS T-001 ONE - Installation of the propulsion system Tools Index Name Quantity 32-13-02.0003 Drive M1082 M20 washer M1083 M20 spring washer M1112 M20 nut M1113 M20x60 bolt Mount the drive so that the indicated part (32)
  • Page 76 14 / 57 Appendix no. 3 WS T-001 ONE - Installation of bearings and axles...
  • Page 77 Appendix no. 3 15 / 57 WS T-001 ONE - Installation of bearings and axles Tools Index Name Quantity M635 M12 nut M826 M12x30 bolt M882 M12 spring washer XPF_T1P.6.001 Bearing support - bracket 2 XPF_TB Bearing support - leg...
  • Page 78 16 / 57 Appendix no. 3 WS T-001 ONE - Installation of bearings and axles Repeat the assembly of bracket 2 on the other side of the bearing support.
  • Page 79 Appendix no. 3 17 / 57 WS T-001 ONE - Installation of bearings and axles Tools Index Name Quantity M635 M12 nut M826 M12x30 bolt M882 M12 spring washer XPF_T1P.6.002 Bearing support - bracket 1 XPF_TB Bearing support - leg...
  • Page 80 18 / 57 Appendix no. 3 WS T-001 ONE - Installation of bearings and axles Index Name Quantity M635 M12 nut M826 M12x30 bolt M882 M12 spring washer XPF_T1P.6.002 Bearing support - bracket 1 XPF_TB Bearing support - leg A_M631...
  • Page 81 Appendix no. 3 19 / 57 WS T-001 ONE - Installation of bearings and axles Tools Index Name Quantity M874 M16 washer M875 M16 nut 12/13/14 Tracker 1P - axle A/B/C MPF_T X* Nm M1114 M16x170x44 bolt (to set the...
  • Page 82 20 / 57 Appendix no. 3 WS T-001 ONE - Installation of bearings and axles Tools Index Name Quantity M874 M16 washer M875 M16 nut 12/13/14 Tracker 1P - axle A/B/C MPF_T 100 Nm M1114 M16x170x44 bolt Bearing support - leg...
  • Page 83 Appendix no. 3 21 / 57 WS T-001 ONE - Installation of bearings and axles Install the bearings (23) required for the mounting of a specific axle (12, 13, 14). Repeat the installation of the bearing (23) on all bearing supports (22).
  • Page 84 22 / 57 Appendix no. 3 WS T-001 ONE - Installation of bearings and axles Tools Index Name Quantity Tracker 1P - axle A MPF_T Drive support XPF_T 32-13-02.0003 Drive M1082 M20 washer M1083 M20 spring washer M1090 M20x40 bolt...
  • Page 85 Appendix no. 3 23 / 57 WS T-001 ONE - Installation of bearings and axles Tools Index Name Quantity M635 M12 nut M882 M12 spring washer 12/13/14 Tracker 1P - axle A/B/C MPF_T XPF_T1P.7.002 Axle connector - base M1086 M12x50 bolt...
  • Page 86 24 / 57 Appendix no. 3 WS T-001 ONE - Installation of bearings and axles 200 mm 200 mm Axle contact point (12, 13, 14) inside the connector (18). <200 mm >200 mm 200 mm 200 mm The allowable distance (d) between head surfaces of the axles (12, 13, 14) can be up to 10 mm inside the connector...
  • Page 87 Appendix no. 3 25 / 57 WS T-001 ONE - Installation of bearings and axles Before you start the installation of other axles (12, 13, 14), tighten the bolts (19) connecting the elements of the enclosure of the bearing (23).
  • Page 88 26 / 57 Appendix no. 3 WS T-001 ONE - The relative position of the PV module to the slanted beam and A/ B/ C PV module PV module Tracker axle (12/13/14) Bearing support (leg) PV module Bearing support (leg)
  • Page 89 Appendix no. 3 | WS T-001 ONE 27 / 57 - The relative position of the slanted beam of the drive to the neighboring slanted beam 80mm Install the first PV module mounting (15, 16) 80 mm from the head surface of axle A (12).
  • Page 90 28 /43 Appendix no. 3 WS T-001 ONE - Installation of the slanted beam Tools Index Name Quantity M650 M10 washer M1020 M10 nut 12/13/14 Tracker 1P - axle A/B/C MPF_T 28 Nm Module mounting - slanted beam XPF_T1P XPF_T1P.7.0001 Module mounting - 360 beam support MPF_T1P.5.002...
  • Page 91 Appendix no. 3 29 / 57 WS T-001 ONE - Installation of the slanted beam...
  • Page 92 30 /43 Appendix no. 3 WS T-001 ONE - Installation of the slanted beam Installation contrary to the documentation of the dedicated project (skipping a fastening element) has a negative effect on the machine and safety of its operation. Lack of any of the connections of the slanted beam (15) and the beam support (16) with the axle (12, 13, 14) has a negative impact on the machine and safety of its use.
  • Page 93 Appendix no. 3 31 / 57 WS T-001 ONE - Installation of the photovoltaic module Index Name Quantity 12/13/14 MPF_TB Tracker 1P - axle A/B/C XPF_T1PB Module mounting - slanted beam XPF_T1P.7.0001 Module mounting - 360 beam support Photovoltaic module...
  • Page 94 32 /43 Appendix no. 3 WS T-001 ONE - Installation of the photovoltaic module Tools Index Name Quantity M1073 Slide-in joint Module mounting - slanted beam XPF_T1P Location in the slanted beam (15) for the installation of slide-in joints (1) for photovoltaic modules.
  • Page 95 Appendix no. 3 33 / 57 WS T-001 ONE - Installation of the photovoltaic module Type of photovoltaic module Mounting place of slide-in joints for photovoltaic modules. Mounting place of slide-in joints for photovoltaic modules.
  • Page 96 34 /43 Appendix no. 3 WS T-001 ONE - Nameplate The nameplate must be installed on every machine.
  • Page 97 Appendix no. 3 35 / 57 WS T-001 ONE - Installation of the control unit Tools Index Name Quantity 32-13-03.0012 Control unit MPF_T1P.7.004 Top mounting of the TC unit M1120 M4 self-locking hex nut M1121 M4 washer...
  • Page 98 Install the TC unit (30) 630 mm from the drive (32). Install the TC box (30) in such a way that the Corab logo is facing east. Install the TC box (30) to the right from the drive (32) - as in the picture above.
  • Page 99 Appendix no. 3 37 / 57 WS T-001 ONE - Installation of the control unit The installed control unit (30) must not interfere with the specification of machine operation. Install the control unit (30) on axle A (12) next to the drive support (24).
  • Page 100 38 / 57 Appendix no. 3 List of elements and tools Tools 32-13-03.0013 32-13-03.0014 Quantity: Quantity: pile driver spanner Allen key Wind speed sensor Wind direction sensor 32-13-03.0015 32-13-03.0026 tape measure Quantity: Quantity: tightening torque of X Nm Mounting X Nm Snow depth sensor for the wind speed sensor A, B...
  • Page 101 Appendix no. 3 39 / 57 List of elements and tools MPF_WS001 XPF_WSE003N.1 XPF_WSE003N.3 Quantity: Quantity: Quantity: Snow sensor plate Mast mounting Support XPF_WSE004N.6 XPF_WSE004N.6 Quantity: Quantity: Snow sensor mast Wind sensor mast Minimum people required for the assembly works: 2. Estimated time of assembly: 1 h 30 min (depending on the experience of installers, the location and conditions of the assembly).
  • Page 102 40 / 57 Appendix no. 3 List of elements and tools Assembly that is not compliant with the manual shall have a negative impact on the structure and safety of its...
  • Page 103 Appendix no. 3 41 / 57 List of elements and tools Designation Dimension 3545 867,5 237,5 1625 3200 1500 1700 1000 Carry out the installation of the structure according to dimensions from A to P. In case of an existing dedicated project, the dimensions in the dedicated project take precedence.
  • Page 104 42 / 57 Appendix no. 3 Installation of the supports Tools Index Name Quantity Support XPF_WSE003N.3 Carry out the installation of the structure according to dimensions H and L. In case of an existing dedicated project, the dimensions in the dedicated project take precedence. Dimensions H and L should be measured from the same edge of the hammered support (18).
  • Page 105 Appendix no. 3 43 / 57 Installation of the mast mount...
  • Page 106 44 / 57 Appendix no. 3 Installation of the mast mount Tools Index Name Quantity M1067 Wide washer M12 M631 Washer M12 M635 Nut M12 57 Nm M826 Screw M12x30 M882 Spring washer M12 Mount mast XPF_WSE003N.1 Support XPF_WSE003N.3 anti-seize grease Repeat the procedure for all mast mountings (17).
  • Page 107 Appendix no. 3 45 / 57 Installation of sensor masts During the installation of wind sensor masts A, use the wind sensor mast (20) and the set: U-bolt + M10x49 U-bolt connector (10). During the installation of snow sensor mast B, use the snow sensor mast (19) and the set: U-bolt + M10x35 U-bolt connector (9).
  • Page 108 46 / 57 Appendix no. 3 Installation of the wind sensor masts Tools Index Name Quantity M1166 U-bolt + U-bolt connectorM10x49 Mount mast XPF_WSE003N.1 Wind sensor mast XPF_WSE004N.6 33 Nm anti-seize grease Washer U-bolt connector U-bolt The U-bolt + M10x49 U-bolt connector (10) element consists of: nuts, washers, U-bolt connector, U-bolt. Repeat the procedure for the assembly of all sensor masts.
  • Page 109 Appendix no. 3 47 / 57 Installation of the snow sensor mast Tools Index Name Quantity M1165 U-bolt + U-bolt connector M10x35 Mount mast XPF_WSE003N.1 Snow sensor mast XPF_WSE004N.6 33 Nm anti-seize grease Washer U-bolt connector U-bolt The U-bolt + M10x35 U-bolt connector (9) set consists of: nuts, washers, U-bolt connector, U-bolt. Apply anti-seize grease on the threaded connection.
  • Page 110 48 / 57 Appendix no. 3 Installation of the snow sensor...
  • Page 111 Appendix no. 3 49 / 57 Installation of the snow sensor Tools Index Name Quantity 32-13-03.0028 Fixing snow thickness sensor 1 32-13-03.0029 Horizontal mast snow cover thickness sensor Snow sensor mast XPF_WSE004N.6 17 Nm U-bolt connector Mounting plate anti-seize grease U-bolt Fixing plate Washer...
  • Page 112 50 / 57 Appendix no. 3 Installation of the snow sensor Index Name Quantity 32-13-03.0015 Snow thickness sensor 32-13-03.0029 Horizontal mast snow cover thickness sensor Adjusting screws Screw in the snow depth sensor (3) on the vertical mast for the snow depth sensor (7). Once the snow sensor is installed (3), loosen the adjusting screws to set the sensor parallel to the ground.
  • Page 113 Appendix no. 3 51 / 57 Installation of wind sensors In the case of installation of the wind direction sensor (2), use the mounting for the wind direction sensor (5) as presented in view A. In the case of installation of the wind speed sensor (1), use the mounting for the wind speed sensor (4) as presented in view B.
  • Page 114 52 / 57 Appendix no. 3 Installation of the wind direction sensor Tools Index Name Quantity 32-13-03.0014 Wind direction sensor 32-13-03.0027 Fixing to the wind direction sensor Wind sensor mast XPF_WSE004N.6 7 Nm anti-seize grease Sensor base Bolt M6 nut U-bolt connector M5 nut U-bolt...
  • Page 115 Appendix no. 3 53 / 57 WS T-001 ONE - Additional information The wind direction sensor should be oriented according to the following instruction: Before the installation, verify the straightness of the wing indicating the wind direction. In order to set the sensor in the northern direction, the edge of the sensor enclosure must be oriented towards north as in the picture.
  • Page 116 54 /58 Appendix no. 3 WS T-001 ONE - Additional information Snow depth sensor The location of the snow depth sensor is crucial for the correct operation of the device. The most accurate measu- rements are taken in relatively open spaces, away from trees and buildings, where the device is protected from wind.
  • Page 117 Appendix no. 3 55 / 57 Installation of the snow sensor plate Tools Index Name Quantity M1170 PVC pin MPF_WS001 Snow sensor board The snow sensor plate (16) must always be installed with 4 PVC pins (11). The surface for the snow sensor plate (16) should be aligned, leveled and hardened so that the expected weight of the snow cover will not affect the location and the estimated orientation of the snow sensor plate (16).
  • Page 118 Corab S.A. structure. 4) Use elements the material of which will not react with the material of the Corab S.A. structure that the label is installed on. Place the enclosed label on the visible section of the photovoltaic structure...
  • Page 119 Appendix no. 3 57 / 57 Label Corab S.A. 4 Michała Kajki St. 10-547 Olsztyn, Poland en.corab.pl Type Overall dimensions [m] Material designation Steel / aluminium construction Month and year of production...
  • Page 120 1 / 1 Appendix no. 4 - List of activities to inspect the safety and control system...
  • Page 121 Corab S.A. ul. Michała Kajki 4, 10-547 Olsztyn, REGON: 510519084, NIP: 7390207757 entered in to the National Court Register managed by the District Court in Olsztyn, the 8th Commercial Division of the National Court Register under KRS number: 0000950779. Share capital: PLN...

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