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User manual
LEVER HOIST
CLLH0008F - CLLH0010F - CLLH0016F - CLLH0025F -
CLLH0032F - CLLH0063F
The following information does not claim to be exhaustive. Further information about lever hoists
should be taken from the relevant employers' insurance association and state regulations.
Intended use:
For anchoring and lifting loads only
www.carlstahl-lifting.com
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Table of Contents
Summary of Contents for CarlStahl CondorLift CLLH0008F
- Page 1 CLLH0008F - CLLH0010F - CLLH0016F - CLLH0025F - CLLH0032F - CLLH0063F The following information does not claim to be exhaustive. Further information about lever hoists should be taken from the relevant employers’ insurance association and state regulations. Intended use: For anchoring and lifting loads only www.carlstahl-lifting.com...
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Page 2: Table Of Contents
‘Assembly’ section. © by Carl Stahl GmbH Tobelstr. 2 ∙ D-73079 Suessen (Germany) www.carlstahl.com The original operating manual is in German. Versions in other languages have been translated from the German original. A copy can be requested in writing from Carl Stahl. - Page 3 12.5 Threaded load-actuated brake..................20 12.6 Range of lubricants ....................21 12.7 Range of lubricants for the food industry (optional*) ..........21 Faults ..........................21 Troubleshooting ......................22 Decommissioning......................23 15.1 Temporary decommissioning ..................23 15.2 Final decommissioning/disposal ................23 Documents on request....................23 Spare parts list ......................24 www.carlstahl-lifting.com...
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Page 4: Information
Indicates a hazard with a low level of risk, which, if not avoided, could result in slight or moderate injury CAUTION! or damage to the product or its environment. Indicates user advice and other useful information. NOTE! www.carlstahl-lifting.com... -
Page 5: Operator Duties Of Care
• any safety and warning notices affixed to the device are not removed and remain legible. • devices specially designed for explosion protection must be grounded on site with a conductive resistance to earth of < 10 Ω. WARNING! Design modifications to the device are prohibited www.carlstahl-lifting.com... -
Page 6: Requirements To Be Met By Operating Personnel
Lever hoists with ship hooks must only be used for tensioning purposes! Only in this case may the tip of the hook be subjected to a load! The lever hoist is classed as a ‘ready-to-use device’ according to the valid national regulations with an appropriate CE declaration of conformity. www.carlstahl-lifting.com... -
Page 7: Basic Safety Measures
• Immediately report damage or faults to a responsible person • Warn people in the immediate vicinity when using the device • Observe the provisions on load suspension equipment established in the UVV on the positive and non-positive slinging of loads www.carlstahl-lifting.com... -
Page 8: Transport And Storage
• Operating the lever without a rubber handle • Leaving the hoisted load unattended for a prolonged period Transport and storage CAUTION! Transport activities must only be conducted by qualified personnel. No liability is accepted for damage caused by improper transportation or storage. www.carlstahl-lifting.com... -
Page 9: Transport
Ambient temperature of -20°C/+50°C, for all motorised devices -20°C/+40°C. Humidity 100% or less, but not under water. DANGER! Use in potentially explosive atmospheres is prohibited! Structure CARL STAHL lever hoists are compact devices with a suspension hook for stationary use. Figure 2 www.carlstahl-lifting.com... -
Page 10: Functional Description
Pursuant to EN 818-7-T in special grades. All individual components are precisely aligned. Only use original chains. • Load hook Forged steel. Pivotable, thereby preventing the chain from twisting during attach- ment. With hook locking mechanism. • Chain free-run For pulling through the chain without a load. www.carlstahl-lifting.com... -
Page 11: Specifications
Lifting devices and cranes must only be operated by people who have been suitably trained. They must be instructed to operate the device by the contractor. The contractor must ensure that the operating manual is provided with the device and accessible to the operating personnel. www.carlstahl-lifting.com... -
Page 12: Devices From 0.8 T To 6.3 T
Never use force to try and activate the chain free-run under load. Switching ON the chain free-run • Turn the switch knob to the central position • Pull up the free-run wheel in the direction of the arrow ▲ Figure 6 www.carlstahl-lifting.com... -
Page 13: Brake And Retaining Catch
(A) • Continue the lowering process with device (A) until device (B) supports the entire load • The load has now been removed from device (A) and the brake is open again Figure 9 www.carlstahl-lifting.com... -
Page 14: Commissioning
• Remove the warning sign and fixing wire from the chain. CAUTION! Do not use grease to lubricate the load chain The liability and warranty shall become void without lubrication NOTE! Consistently good lubrication vastly extends the chain service life www.carlstahl-lifting.com... -
Page 15: Safety Inspection
• Also hang a new and oiled original chain of the same size in the laterally open chain link and retract. • Do not install the chain twisted. • Ensure the chain links are aligned. • Attach the chain to the end attachment. www.carlstahl-lifting.com... -
Page 16: Inspection
Have a competent person inspect the device (recurring inspection) WARNING! If the upper or lower thresholds are breached for one or more dimensions, or if cracks or corrosion are found, the parts must be replaced with original spare parts. www.carlstahl-lifting.com... -
Page 17: Inspection - Load Chain
X or Y 26.5 31.2 45.5 CAUTION! If the hook mouth width dimensions are exceeded by 10% due to deformation or the minimum hook base thickness is breached by 5% due to wear, the hook must be re- placed! www.carlstahl-lifting.com... -
Page 18: Inspection - Retaining Catch
Inspection - brake system Locking wheel with brake pads Vmin tvmin 11.6 Inspection - suspension and load hook bolts Type Suspension bolt Load hook bolt dvmin dvmin 0.8/1 11.1 11.4 10.2 13.3 11.5 CLLH 15.2 12.4 15.2 12.4 Dimensions in mm www.carlstahl-lifting.com... -
Page 19: Maintenance
Do not use grease to lubricate the load chain Recommendation Interval Transmission oil E.g.: FUCHS Load chain RENOLIN PG 220 0.2 l 3 months or chain lubricant Do NOT use grease! CAUTION! The liability and warranty shall become void without lubrication www.carlstahl-lifting.com... -
Page 20: Pulleys
The brake pads must be free from cracks. Oil, grease, dirt and moisture on the pads should be avoided wherever possible as this causes increased wear. The brake pad has been tested for the entire service life of the device under intended use and should only be replaced in the event of unusual wear. www.carlstahl-lifting.com... -
Page 21: Range Of Lubricants
Troubleshooting information can be found in the table below. To eliminate faults, contact our service department. CAUTION! Faults caused by worn or damaged components such as ropes, chains, chain wheels, axles, bearings, brake parts etc. must be eliminated by replacing the respective parts with original spare parts. www.carlstahl-lifting.com... -
Page 22: Troubleshooting
Switch knob does not work Faulty or deformed Inspect and replace parts Load sags if the switch knob is set to Missing or faulty chain springs Conduct maintenance and replace faulty parts with original spare parts free-run www.carlstahl-lifting.com... -
Page 23: Decommissioning
15.2 Final decommissioning/disposal • Measures as previously. • Following de-installation dispose of devices in an environmentally-sound manner based on the substances contained. Documents on request Installation instructions – brake system This work must only be conducted by ‘competent persons’. www.carlstahl-lifting.com... -
Page 24: Spare Parts List
CLLH - 3.2 t 7311F4187676338 CLLH - 6.3 t Brake housing for lever hoist 7311F4187451016 CLLH - 0.8 t + 1.0 t 7311F4187511616 CLLH - 1.6 t 7311F4187562516 CLLH - 2.5 t 7311F4187603216 CLLH - 3.2 t + 6.3 t www.carlstahl-lifting.com... - Page 25 DGUV regulations 52 and 54 Industrial Health and Safety Ordinance Person authorised Michael Baumann to compile the Carl Stahl GmbH Declaration of Conformity D-73079 Süßen Süßen, 26/01/2015 Michael Baumann - CE agent Name, position and signature of the agent www.carlstahl-lifting.com...
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- Page 28 Carl Stahl GmbH Tobelstr. 2 D-73079 Suessen www.carlstahl-lifting.com...