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Senoven SEN 3100 S Instructions For Use And Maintenance Manual

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MODEL
SEN 3100 S
AUTOMATIC BROILER
INSTRUCTIONS FOR USE AND MAINTENANCE
MANUFACTURER: ŞENGÜN MAKİNA İNŞAAT ve KIRTASİYE SAN. TİC. LTD. ŞTİ

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  • Page 1 MODEL SEN 3100 S AUTOMATIC BROILER INSTRUCTIONS FOR USE AND MAINTENANCE MANUFACTURER: ŞENGÜN MAKİNA İNŞAAT ve KIRTASİYE SAN. TİC. LTD. ŞTİ...
  • Page 2 These instructions are valid only if the country code appears on the device. If country code does not feature on the device, please resort to technical requirements comprising necessary instructions for the adjustment of device to the current requirements in the country.
  • Page 3 CERTIFICATE OF WARRANTY BATCH NR. DATE OF SALE: SEN – 3100 S AUTOMATIC BROILER and AUXILLIARY EQUIPMENT, which has been sold on the date specified above is put under guarantee for a period of 1 YEAR against all kinds of manufacturing defects by its manufacturer ŞENGÜN MAKİNA İNŞAAT ve KIRTASİYE SAN.
  • Page 4 You are kindly asked to take note of following warnings before you call our service. SENOVEN ...
  • Page 5 Important Warnings and Safety Instructions: NOTE: This manual contains important safety, installation and operation instructions. All operators are required to read this manual thoroughly before operating and using the unit. Erroneous installation, setting and maintenance may cause damage to the unit, to injuries or even death. WARNING: This product is not intended for use by kids or incapable adults.
  • Page 6  Gas won’t pass the burner when there’s no power. In addition to the warnings and precautions in this manual, apply the following directives for Senoven Automatic Broiler to operate safely: • Read and apply all the instructions before using this equipment.
  • Page 7 • All electrical connections should comply with local electricity codes and other applicable regulations. • Operate the machine in an adequately ventilated place. Make sure to leave lateral safety clearances in order to avoid the emergence of a fire safety risk. In case of emergency, follow the directives for shutting down.

  • Page 8: Table Of Contents

    CONTENTS CERTIFICATE OF WARRANTY PREAMBLE IMPORTANT WARNINGS AND SAFETY INSTRUCTIONS PART 1: INTRODUCTION 1.1 Definition 1.2 Description of Body Elements 1.3 Warranty Information 1.4 Microprocessor Control 1.5 Cooking Feature 1.6 Conveyor (belt) 1.7 General Information 1.8 Graphical Features 1.9 Broiler Electricity -Gas Technical Specifications Table 1.10 Dimensioning PART 2: INSTRUCTIONS FOR USE 2.1 Pre-Installation...
  • Page 9 PART 3: OPERATING, PROGRAMMING AND SHUTDOWN 3.1 Controls and Indicators 3.2 Operating Procedures 3.3 Operating 3.4 Programming 3.5 Shutdown 3.6 Warnings 3.7 Errors/ Warning Messages 3.8 Temperature Reading Failure (sensor failure) 3.9 Temperature Limit Exceeded 3.10 Low Battery Appears on Screen 3.11 Ready 3.12 Ignition Failure PART 4: CLEANING AND DISASSEMBLY...
  • Page 10 Its easy-to-use control panel reduces user errors to a minimum level. This manual contains safety, assembly and operation instructions For Senoven Automatic Broiler Model SB 3000. You are advised to read all the information in this manual for an easier installation and use.

  • Page 11: Warranty Information

    Warranty Information Read warranty content fully. If the unit suffers damage during transportation, immediately contact the shipment company and notify them of the damage. Shipment damages are under the responsibility of receiver and is not covered by the guarantee. Situations not covered by the guarantee: •...

  • Page 12: Cooking Feature

    Conveyors enable the product to pass through the broiler. The belt is controlled by microprocessor and in SEN 3100 S automatic broilers it may reach a speed between 1 up to 7 minutes. The belt speed determines how long the product will stay in the broiler, which is actually the Cooking time. The width of the belt is 178 mm. The belt consists of stainless steel wires which engage each other in a locking manner.

  • Page 13: Graphical Features

    Graphical features SEN 3100 S Conveyor belt width 178 mm Usable belt width 152,5 mm Heating zone (chamber) length 512 mm Cooking chamber dimensions L 512 mm X W 192,5 mm x H 54 mm Conveyor cooking zone 0,08 m²...

  • Page 14: Dimensioning

    1.10 Dimensioning:...

  • Page 15: Part 2: Instructions For Use

    Required and recommended clearances Clearance Clearance Clearance requirement for requirement for recommendation for combustible walls incombustible Senoven service and and other walls and other installation structures structures Rear side of broiler 300 mm 130 mm 130 mm...

  • Page 16: Gas Installation - 1/2"N.p.t

    Gas installation - 1/2”n.P.T. In order to have a safely and efficiently operating broiler, you have to install the broiler properly. Installation should be performed in accordance with national fuel legislation, manufacturer’s installation instructions and municipal construction and local construction codes. 1.

  • Page 17: Broiler Electricity -Gas Technical Specifications Table

    2.10 Broiler Electricity – Gas Technical Specifications Table: BROİLER ELECTRICITY – GAS TECHNICAL SPECIFICATIONS TABLE Ampere Gas Inlet Capacity consumption Voltage Phase Average gas Loading Pressure (Kw) in full (PE) consumption capacity 230 V/50- 21 mbar 6,5 kW 0,70 m³/ 0,3 m³...

  • Page 18: Restraining Requirements

    2.11 Restraining Requirements 1. This installation shall be performed with a gas connection element suited to connection members’ standards for movable gas appliances and a fast disconnecting device suited to fast disconnecting standards for gas appliances. , 2. Restraining installation should restraint the movement of broiler independent of connector member. Fast disconnecting device or its pipe should restraint broiler movement.

  • Page 19: Part 3: Operating, Programming And Shutdown

    PART 3: OPERATION, PROGRAMMING AND SHUTDOWN 3.1 Controls and Indicators Right control box There’s a touch control panel (1). Device settings like belt speed, temperature and the like are controlled on this panel. Main On / Off Switch (2) serve to turn the machine on and off. Broiler rear side Belt buttons (a)–...

  • Page 20: Programming

    3.3 Operation Normal ignition SEN 3100 S Automatic Broiler is equipped with automatic ignition. When the broiler is turned on, a hot surface igniter turns on 5 seconds before the flow of gas. Gas then flows to all of the burners. If the burners are not lit within 10 seconds, the control will reset and try again for a duration of 10 seconds.
  • Page 21 Each time the broiler is turned off and on, it starts with “SELECT” option. The broiler has three different program options to operate with. SELECT – OPS (OPTIONAL)- MANUAL 1- “SELECT” OPTION At first use “SELECT” page is not programmed. For programming touch “SELECT” option on left below. Then the following page will appear.
  • Page 22 PRODUCT NAME (MEATBALLS, BEEF, MEAT, WINGS ETC.) MINUTE OF YOUR SECOND OF YOUR CHOICE CHOICE (BETWEEN 1-7 MINS) A keyboard will appear on the screen when you touch on the areas (options) depicted above with lines; you can do your programming with the help of this keyboard. Once programming is done, you can go back to “products” screen by touching on “SELECT”...
  • Page 23 LEFT BELT PRODUCT NAME ANY MINUTE AND SECOND OF YOUR CHOICE BETWEEN 1-7 MINS ANY °C TEMP. OF YOUR CHOICE BETWEEN 100- 500°C A keyboard will appear on the screen when you touch on the areas (options) depicted above with lines; you can do your programming with the help of this keyboard.

  • Page 24: Shutdown

    2. Close the main gas valve. Valve is closed when it’s perpendicular to pipe. Senoven Automatic Broiler is designed to automatically stop gas flow to the broiler in the event of power failure, gas pressure loss or any other related incident. Do not attempt to operate this appliance in such cases.

  • Page 25: Temperature Limit Exceeded

    Temperature limit exceeded This warning shows up if the broiler temperature exceeds 550 °C. 3.10 Low Battery appears on the screen This warning shows up when screen battery is low. 3.11 Ready This appears when the broiler temperature reaches the desired level. 3.12 Ignition failure This warning appears when broiler is not ignited or a failure occurs in burner system.

  • Page 26: Part 4: Cleaning And Disassembly

    PART 4: CLEANING AND DISASSEMBLY Turn broiler off and close the main gas valve. Disconnect the power supply to the broiler before cleaning or servicing. Make sure the power does not turn itself on again. A failure at the stage may lead to electric shocks, loss of limb or even death.
  • Page 27 FEEDER BELT Tools  Compartment sink  Scrub pad Cleaning: Every four hours at the end of use. Instructions Pull the release pin. Lift push-bar and belt wire feeder up and remove. Wash, rinse and sanitize in 3-compartment sink. Do not lift the feeder base together with feeder bar. This will damage the feeder base.
  • Page 28 GREASE PAN Tools  Compartment sink  Scrub pad  Heat-resistant gloves  Degreaser Cleaning: Daily Instructions Slide grease pan out. Make sure the grease pan is fully cool before washing the grease pan. 2. Transfer to sink area and wipe with degreaser. 3.
  • Page 29 CRUMB TRAY Tools  Compartment sink  Scrub pad  Heat-resistant gloves  Degreaser Cleaning: Daily Instructions 1. Slide crumb tray out. 2. Transfer to sink area and spray with degreaser. Wash with a scrub pad and sanitize in 3-compartment sink. PRODUCT HOLDING AREA Tools ...
  • Page 30 HEAT SHIELD Tools  Compartment sink  Scrub pad  Heat-resistant gloves  Degreaser Cleaning: Daily Instructions 1. Lift up and take out. 2. Transfer to sink area and wipe with degreaser. 3. Wash, rinse and sanitize in 3-compartment sink. PRODUCT ROTATION PLATE Tools ...
  • Page 31 STRIPPER BLADE Tools  Compartment sink  Scrub pad  Heat-resistant gloves  Degreaser Cleaning: Daily Instructions 1. Tilt stripper blade, lift off brackets. Make sure stripper blade is cool before putting in water. 2. Transfer to sink area and spray with degreaser. Wash, rinse and sanitize in 3-compartment sink.
  • Page 32 GREASE TROUGH Tools  Compartment sink  Scrub pad  Heat-resistant gloves  Degreaser Cleaning: Daily Instructions 1. Lift and slide the grease trough out of the broiler. 2. Transfer to sink area and spray with degreaser. Wash with scrub pad, rinse and sanitize in 3-compartment sink.
  • Page 33 PERFORATED CAP Tools  Compartment sink  Scrub pad  Heat-resistant gloves  Degreaser Cleaning: Monthly Instructions EXTREMELY HOT!. Be careful not to burn yourself. 1. Lift cap. 2. Transfer to sink area and spray with degreaser. Wash, rinse and sanitize in 3-compartment sink.
  • Page 34 CHAIN SHAFTS Tools  Shaft cleaning tool Cleaning: Daily Instructions 1. Scrape clean each shaft gap on the belt. 2. Wipe shaft cleaning with a towel. NOTE: Make sure that ventilation opening (hood) is cleaned according to specifications of the ventilation equipment manufacturer.

  • Page 35: Part 5: Calculation Of Total Production Yield

    PART 5: CALCULATION OF TOTAL PRODUCTION YIELD Broiling Cooking Product Production 60 Minutes chamber Time Length yield length (Minutes) Number of pieces that can Total production Production Yield Number of belts fit into product yield length Product Length (A) Example 1: Broiling Chamber Length: 512 mm.
  • Page 36 /hour /hour /hour Single 355,5 330 mm 512mm SEN 3100 S Double 78/178 152,5/152,5 mm 512mm PRODUCT E' Fresh, deboned, skinless, wrapped, 170 g, 15,3 cm X 10,2 cm X 2 cm Chicken breast- 4 mins 30 seconds cooking time...

  • Page 37: Part 6: Spare Parts Manuals

    PART 6: SPARE PART MANUAL...
  • Page 41 SEN 3100 S SPARE PART LIST SPARE PART SPARE PART SPARE PART DEFINITION PCS. SPARE PART DEFINITION PCS. NUMBER NUMBER 00107M FEEDER BELT DRIVE BODY 03241 TRANSFORMER 00249M UPPER BURNER 00152M HEAT CARD 00247M UPPER BURNER 03414 DIODE 03347 CHIMNEY VENTILATION PLATE...
  • Page 42 ELEMENT SPARE PART NUMBER SPARE PART DEFINITION QUANTITY 00046 BOLT 03083 FEEDER BELT DRIVE LOCK PLATE 01568 RIVET 01817 WASHER 04079 BOLT 00124 BAKALITE 00105M SMALL BELT GEAR 03082 FEEDER BELT DRIVE COVER PLATE 00106M FEEDER BELT LATERAL BODY PLATE...
  • Page 43 00122M ELEMENT SPARE PART NUMBER SPARE PART DEFINITION QUANTITY 00120M BELT CHASSIS 03119 BELT SHAFT 03118 BUSHING 03089 BOLT 00050 WASHER 03188 03223 00117M SMALL BELT 00430M CONVEYOR DRIVE SHAFT...

  • Page 44: Part 7: Electrical Diagram

    PART 7: ELECTRICAL DIAGRAM...

  • Page 51: Part 8: Troubleshooting

    PART 8: TROUBLESHOOTING 7.1 “Temperature Limit Exceeded” Warning This warning indicates that 550 °C limit is exceeded. Broiler is stopped. The broiler is reset by turning off and on its switch after cooling. “Temperature Limit Exceeded” message Reset broiler by turning off and on. Check temperature on cooking page Temperature is high Call service if problem continues and...

  • Page 52: Temperature Reading Failure (Sensor Failure)

    7.3 Temperature Reading Failure (sensor failure) This message appears on the screen if no temperature data is transmitted from cooking chamber to the control unit. “Temperature Reading Failure” message Broiler is reset by turning on and off. Same message continues. Temperature reader connection (thermocouple) is checked.

  • Page 53: Products Are Not Cooking

    7.5 Products are not cooking Products are not cooking Check cooking time and A burner failure may be temperature settings. Conveyor present may be too fast. Stop broiler through switch. Turn the switch next to the electric box on and off 2-3 times. Start again. Engine may be broken.

  • Page 54: Labels

    7.7 Labels This device must be installed in accordance with regulations. Refer to the instructions before installing and using the device. This appliance should be installed in accordance with the applicable regulations and should only be used in a duly ventilated place. Refer to instructions before installation and use.

  • Page 55: Notes

    7.8 Notes...
  • Page 56 Manufacturer: Şengün Makina İnş. Kırt. San. Tic. Ltd. Şti. www.acpisir.com İkitelli Organize Sanayi Bölgesi Mah. Atatürk Bulvarı Pufa İş Merkezi No:98 Bodrum Kat:2-3 www.sengunmakina.com www.senoven.com Başakşehir – İstanbul / TURKEY info@sengunmakina.com Tel: +90 212 671 23 23 Pbx. Fax: +90 671 88 28...

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