Satake Scan Master II Operator's Manual

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OPERATOR'S MANUAL

ScanMasterII

SMII 800 IRF/IEF

SMII 810 IRF/IEF

SMII 820 IRF/IEF

SMII 830 IRF/IEF

(P/N 490128-90EMB)

REV 6/08J

MODELS 490128

490129

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Page 1 OPERATOR’S MANUAL ScanMasterII SMII 800 IRF/IEF SMII 810 IRF/IEF SMII 820 IRF/IEF SMII 830 IRF/IEF (P/N 490128-90EMB) REV 6/08J MODELS 490128 490129...
Page 2 All rights to the written material, illustrations, parts lists, and circuit diagrams used in this manual are reserved to Satake USA Inc. The material contained in this manual is intended for the exclusive use of customers in the operation and maintenance of the equipment described herein.
Page 3: Table Of Contents
Feeder On-Off Button 2-10 2.4.5 Hopper-Sensor Button 2-10 2.4.6 Ejectors On-Off Button 2-10 2.4.7 Wipe Button 2-12 2.4.8 Trip Rate Bar Graph 2-12 SETUP SCREENS 2-12 INDEX - PAGE 2 OF 6 © 2008, Satake USA Inc (ALL RIGHTS RESERVED)
Page 4 Remote Computer Connections 2-47 2.24.2 PLC Connections 2-51 2.24.2.1 Connecting the 4-20 Milliamp Control 2-51 2.24.2.2 Testing the Remote Feeder Control 2-52 2.24.2.3 Lamp Monitor PCB 2-52 INDEX - PAGE 3 OF 6 © 2008, Satake USA Inc (ALL RIGHTS RESERVED)
Page 5 4.8.1 Servicing the Pre-Filter 4.8.2 Servicing the Oil Removal Filter CLEANING THE TOUCH SCREEN DISPLAY 4-11 SECTION 5 - TROUBLESHOOTING SCOPE POSSIBLE PROBLEMS AND PROBABLE CAUSES INDEX - PAGE 4 OF 6 © 2008, Satake USA Inc (ALL RIGHTS RESERVED)
Page 6 2-45 2-26 CPU Interface Module 2-46 2-27 Feeder Driver PCB 2-48 2-28 Ejector Connector PCB 2-49 2-29 System Interface PCB 2-50 2-30 Lamp Monitor PCB 2-53 INDEX - PAGE 5 OF 6 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 7 ScanMasterII SMII 800, SMII 810, SMII 820, AND SMII 830 IRF/IEF FIGURE PAGE SECTION 3 – OPERATION & ADJUSTMENTS Flash Disk Orientation SECTION 4 - MAINTENANCE Cleaning the Air Ejector Prefilter Oil Removal Filter 4-10 INDEX - PAGE 6 OF 6 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 8: Section 1-General Information
1.1.4 DISCONNECTING AND RECONNECTING PLUGS AND CONNECTORS When any plug or connector is disconnected or reconnected, always ensure that the power to the circuit is OFF. Section 1—General Information © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 9: Compressed Air Cleaning
When particles of abnormal color are detected, they are diverted from the stream by a small blast of air from the air ejectors. These unacceptable pieces are collected in the reject chute. Section 1—General Information © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 15: Installation Of The Scanmasterii
Care must be taken to avoid sudden stops that may cause the machine to tip over. When moving the machine, care must be taken to not bump the machine against other objects to avoid damage to control knobs, paint, etc. Section 1—General Information © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 18: Installing The Feeders And Input Hopper
The rear of each neck should be about 1/4 to 3/8 inch forward of the back of the feeder tray. The necks of the hopper must not touch the Section 1—General Information 1-11 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 19: Connecting The Power
The regulator on the machine should be set to 40 psi during normal sorting operation. If the machine is being used to resort defective material from another Section 1—General Information 1-12 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 20: Dust Extraction
This will enable the operator to determine each machine’s performance and adjust it for highest efficiency and best reject concentration. Section 1—General Information 1-13 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 22: Section 2 - Identification And Function Of Parts
A photocell located behind each lower lamp in the viewer (See Figures 1-4 and 1-5) monitors the light output. The ballast regulates the lamp current to keep the light level constant. Section 2-- Identification and Function of Parts © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 24: Lamp Current Sensor
The sequence will then stop until the problem is corrected. The viewer fluorescent lamps will be turned on and tested for proper light output. Section 2-- Identification and Function of Parts © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 26: Status Indicator
From the Login Window, to change security level, touch the security level desired. Section 2-- Identification and Function of Parts © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 28: Language Options
Setting the control to a lower number decreases the sensitivity. When the DARK TRIP is set to a lower number, only product which is much darker than normal will be rejected. Section 2-- Identification and Function of Parts © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 31: Light Trip Control
Touch "Turn On Both Ejectors And Feeder" to start the feeders and also turn the ejectors on. This dialog box is shown in Figure 2-6. Section 2-- Identification and Function of Parts 2-10 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 32: Ejector Off" Warning
Figure 2-6 "Ejector Off” Warning Note: This Dialog Box Shown Over (Within) The "MAIN" SCREEN. Section 2-- Identification and Function of Parts 2-11 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 33: Wipe Button
15 pixels, or 0.246 Inch (6.25 mm). A setting of 1 will set the minimum defect size to 0.0164 inch (0.42 mm), a setting of 2 will set the minimum defect to 0.0328 inch (0.84 mm), etc. Section 2-- Identification and Function of Parts 2-12 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 35: Background Position
10 is the actual delay. A Delay button setting of 140 (14.0 ms) is most common for small and medium grain products. Section 2-- Identification and Function of Parts 2-14 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 38: Lamp Type
The wiper operates automatically, and will be damaged if it cycles across the viewer when the front half of the viewer is pivoted open. Section 2-- Identification and Function of Parts 2-17 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 41: Setup3 Screen
20 CORN SETUP SOYBEAN_SETUP CORN_SETUP SAMPLE_A_3RD_PASS SAMPLE_A_2ND_PASS SAMPLE_A_1ST_PASS FIGURE 2-9 SETUP3 SCREEN Section 2-- Identification and Function of Parts 2-20 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 46: Viewer Temperatures
When an ejector has a fault, the feeder for that particular channel will be turned off. Section 2-- Identification and Function of Parts 2-25 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 47: Frame Grab Screen
35 is the master for channels 31-60, and the front view of channel 65 is the master for channels 61-80. Section 2-- Identification and Function of Parts 2-26 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 50: Maintenance1 Screen
The MAINTENANCE2 SCREEN displays a Maintenance Log of user entries. This can be used to record service, log changes, or communicate setup information. To make an Section 2-- Identification and Function of Parts 2-29 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 53: Printed Circuit Card Cage
AMPLIFIER PCB (See Figure 2-20) The Amplifier PCB amplifies and processes the signals from the optical sensor PCB. There are two amplifier sections on each PCB. Section 2-- Identification and Function of Parts 2-32 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 55: Printed Circuit Card Cage, Single-View Machine
FIGURE 2-18 PRINTED CIRCUIT CARD CAGE, SINGLE-VIEW MACHINE Section 2-- Identification and Function of Parts 2-34 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 58 OFF when illuminated Red. LED DS3 and DS4 do not illuminate on single view model machines. Test points TP1 through TP4 provide access to the Trip level voltages for measurement as shown below. Section 2-- Identification and Function of Parts 2-37 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 60: Ejector Interface Pcb
The COMPUTER LED (DS3) will light Green when the Ejector Interface PCB has detected that the control computer is active and communicating with the Ejector Interface PCB. Section 2-- Identification and Function of Parts 2-39 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 62: Status
TP1 is a measure of the front background position. LED DS2 and test point TP2 perform the same functions for the rear view background (located in the front viewer cabinet). Section 2-- Identification and Function of Parts 2-41 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 65 NOTE: If the flash disk is removed, refer to Figure 3.1 for orientation of flash disk when reinstalling. Section 2-- Identification and Function of Parts 2-44 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 68 The signal identification shown is relative to the ScanMasterII. As an example, the RS-232 signal “TX” (transmit) must connect to the computer “RX” (receive) Section 2-- Identification and Function of Parts 2-47 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 72: Plc Connections
When using the RS-485 interface, TX+ connects to the computer’s RX+ connection. The ScanMasterII is also equipped with an RJ45 (standard Ethernet) connector located in the lower power enclosure. This is used when activating the Satake Everywhere or DataScan options. 2.24.2 PLC CONNECTIONS Connectors TB2 and TB3 provide a means for connecting external electrical equipment which will be used to control or monitor the ScanMasterII.
Page 73: Testing The Remote Feeder Control
TP2 to read the voltage for the front lamps and to TP3 to read the voltage for the rear lamps. These readings should agree with the readings displayed on the SETUP1 SCREEN. Section 2-- Identification and Function of Parts 2-52 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 75: Section 3 - Operation And Adjustments
With this setting, the resort Amplifier PCB(s) will be controlled by the Resort Dark and Light Trip controls on the MAIN SCREEN. Section 3 --Operation and Adjustments 3- 1 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 76: Ejector Interface Pcb
Interface will load to the TOUCH SCREEN Display and will automatically start the ScanMasterII OPERATING SCREENS. B. Turn on the vibratory feeders by touching the FEEDER switch. Section 3 --Operation and Adjustments 3- 2 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 77: Normal Shutdown
There are times when a power failure lasts less than the ScanMasterII shutdown time. A brief (less than 15 seconds) power failure does not change the system shutdown sequence. Section 3 --Operation and Adjustments 3- 3 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 78: Adjusting The Background(S)
This will ensure that if a certain size and color defect is rejected by one channel, similar size and color defects will be rejected by all the channels. Section 3 --Operation and Adjustments 3- 4 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 80: Adjusting Ejector Dwell Time
It is important that all three of the feeders supply product at the same rate, unless one of the feeders is being used for resort. This will ensure that all channels sort at the same rate. Section 3 --Operation and Adjustments 3- 6 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 81: Adjusting The Dark Trip Control
The sensitivity should be set so that most of the defects are removed from the accepts without diverting too much good product into the rejects. Section 3 --Operation and Adjustments 3- 7 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 82: Adjusting The Size Control
In an optimized system, a change to one side of the triangle will have an impact on one or both of the other sides of the triangle. For example, if you increase the Section 3 --Operation and Adjustments 3- 8 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 84 Adjust sensitivity to the correct defect removal level. Adjust spot size up, if defect criteria allows, to avoid removal of excessive good product. Resample the product flows and evaluate the performance. Section 3 --Operation and Adjustments 3- 10 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 85: Section 4 - Maintenance
Wipe off any fines coating with a soft cloth, being careful not to scratch the feeder trays. For some products, in colder conditions the feeder pan heaters should be used to help prevent product build-up. Section 4 -- Maintenance © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 86: Checking And Cleaning The Chutes
B. Wait until the lamps have cooled to prevent damage to the lamp phosphor. This is especially important if the lamp will be used again (as in changing from one lamp color to another lamp color). C. Open the viewer doors. Section 4 -- Maintenance © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 87: Adjusting The Lamp Ballasts
This light level sensor is connected to its respective ballast. The ballast controls the lamp current to provide constant light output, even with variables such as lamp phosphor deterioration, temperature changes, and line voltage fluctuation. Section 4 -- Maintenance © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 89: Cleaning The Air Ejectors
E. Turn off the air supply. F. Unplug the ejector electrical connector by squeezing the latch releases, and pulling outward on the connector. Section 4 -- Maintenance © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 91: Servicing The Compressed Air Filter System
They both must be inspected frequently and serviced periodically in order to maintain this quality air. The frequency of this service is determined by the quality of the air coming from the compressor/dryer. Section 4 -- Maintenance © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 95: Cleaning The Touch Screen Display
ScanMasterII is off (the display is not active), use a clean non-abrasive cloth dampened with mild soapy water. Wipe away any residue and dry with a clean non-abrasive cloth. Section 4 -- Maintenance 4-11 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 96: Section 5 - Troubleshooting
(located on power unit). Press RESET button. No LED’s illuminated. C. No feeder will operate. Feeder circuit breaker has tripped (located on power unit). Press RESET button. Section 5 --Troubleshooting 5- 1 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 97: Monitor Control Pcb
Control PCB are illuminated. The DOOR OPEN LED on the Monitor Control illuminated “red”. F. No feeder will operate. Fluorescent lamp ballast operating properly. FEEDER button is ON. Section 5 --Troubleshooting 5- 2 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)
Page 98 EJECTOR LED, on Monitor Control PCB, for channels related to non- operating feeder, is illuminated “red”. Certain EJECTOR LED or LED’s, on front panel, related non- operating feeder are illuminated “red”. Section 5 --Troubleshooting 5- 3 © 2008, Satake USA Inc. (ALL RIGHTS RESERVED)

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