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NICOPRESS 5612M Instructions Manual

Battery powered compression tool

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MODEL 5612M
Battery Powered Compression Tool
INSTRUCTION NO. 5612M
THE NATIONAL TELEPHONE SUPPLY COMPANY
2307

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Summary of Contents for NICOPRESS 5612M

  • Page 1 MODEL 5612M Battery Powered Compression Tool INSTRUCTION NO. 5612M THE NATIONAL TELEPHONE SUPPLY COMPANY 2307...
  • Page 2: Table Of Contents

    ® ® NOTE: The Nicopress battery operated compression tool is designed to be used with Nicopress sleeves. Splicing any other items should not be attempted, as it may cause damage to equipment and/or injury to personnel. 1) Carefully read, understand and follow all instructions in this manual and on the tool before attempting to operate the equipment.
  • Page 3 Instruction No. 5612M Page 3 of 12 SAFETY SYMBOLS You will see this symbol Exclamation Triangle throughout this manual. The purpose of this symbol is to call your attention to the hazards and/or unsafe practices that have the potential to cause injury or property damage.
  • Page 4 Instruction No. 5612M Page 4 of 12 WORK AREA SAFETY • Keep work area clean and well lit. Cluttered or dark areas invite accidents. • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
  • Page 5: Specifications And Features

    Instruction No. 5612M Page 5 of 12 SPECIFICATIONS 1) Output force – 12 tons 2) Weight – 15.5 lbs. (7kg) w/battery 3) Dimensions – 16”L x 11.5”H x 3.6”W (406mm x 292mm x 91.44mm) 4) Wire rope sizes –3/64” to 1/2” (1mm to 13mm) 5) Approx.
  • Page 6: Operating Instructions

    Instruction No. 5612M Page 6 of 12 OPERATING INSTRUCTIONS PRE-USE CHECKLIST 1) Visually confirm there are no missing or broken components. If found, stop use and have the tool checked by a qualified technician. 2) Check and ensure triggers are moving freely with no binding.
  • Page 7 1/16” to 1/8” space between sleeves after crimping. The sleeve length, after crimping, can be found in Nicopress® Catalog No. 4 for Oval Sleeves. The ends of the wire should extend approximately 1/16” beyond the edge of the crimped sleeves.
  • Page 8 Instruction No. 5612M Page 8 of 12 Because of the many different types of wire rope, there can be no formula governing the exact size of loop to use. It is suggested that the length of the loop be approximately twice the width (Figure 2).
  • Page 9 Instruction No. 5612M Page 9 of 12 Stop sleeves Cable Size Stop Sleeve Stock # Compression Die/# of Presses Required 3/64 871-12-B4 12-OVAL-B4 (1) 871-1-C 12-OVAL-C (1) 878-2-VC 12-OVAL-C (1) 1/16 871-1-Q* 12-1-Q (1) 871-17-J 12-J (1) 3/32 871-3-Q* 12-1-Q (1)
  • Page 10 Instruction No. 5612M Page 10 of 12 TROUBLESHOOTING GUIDE PROBLEM CAUSE SOLUTION Motor runs, but the Insufficient hydraulic oil Consult factory for repair service tool jaws will not Invert tool to allow air to rise towards the advance Air block in hydraulic system...
  • Page 11 Instruction No. 5612M Page 11 of 12 MODEL 5612M WARRANTY The 5612M battery tool has a 1-year warranty and the BL1850B battery and charger has a 3-year ® warranty. The warranty does not cover any damages incurred from a Nicopress tool including damages to property, bodily injury and lost wages resulting from such injuries.
  • Page 12 Instruction No. 5612M Page 12 of 12 SEND THIS PORTION WITH ANY TOOL WHEN REQUESTING REPAIRS, WARRANTY OR RECONDITIONING WORK ® PLEASE CALL, EMAIL OR FAX A NICOPRESS AUTHORIZED DISTRIBUTOR Nicopress RGA No.___________________________________ Distributor__________________________________________ Address_____________________________________________ City___________________________________ State_____ Zip________ Tool Model_________________________...