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AgSense AGSE-E237-G01 Manual

Engine transport stand
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ADVANCED GROUND SYSTEMS ENGINEERING LLC
and shall not be reproduced, transferred to other documents, disclosed to others, or used for
any purpose other than that for which it is furnished without the prior written permission of
AGSE-E237-G01
Engine Transport Stand
For General Electric Passport 20 Engine
ORIGINAL MANUAL DATED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .05/07/2013
LATEST MANUAL REVISION LEVEL . . . . . . . . . . . . . . . . . . . . . . . . . . 5/8/2023 (REV B)
Advanced Ground Systems Engineering LLC
10805 Painter Ave ., Santa Fe Springs, CA, 90670
This document contains information proprietary to
Advanced Ground Systems Engineering LLC .
(18C1601P01)
•
PHONE: 562-906-9300
•
•
FAX: 562-906-9308
E-MAIL: agse@agsecorp .com

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  • Page 1 Advanced Ground Systems Engineering LLC . AGSE-E237-G01 (18C1601P01) Engine Transport Stand For General Electric Passport 20 Engine ORIGINAL MANUAL DATED .
  • Page 2 Unauthorized modifications void AGSE’s and the OEM’s (Engine and/or Airframer) approval and authority to use the product for its intended applica- tion. Page A May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 3: Table Of Contents

    Illustrated Parts Breakdown ........8.0 IPB Figure 1 - AGSE-E237-G01 Transport Stand Assembly ... 8.1 IPB Figure 2 - AGSE-E23704-S01 Cradle Assembly .

  • Page 4: Section Description Page(S)

    Stencils and Placards ..........9.0 Page C May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 5: Revisions

    Updated Figure 8.6-1 5/9/2023 8.16 Updated Figure 8.7-1 5/9/2023 8.19 Updated Item 1 Description 5/9/2023 Updated Figure 9.2-1 5/9/2023 Updated Figure 9.2-2 5/9/2023 Updated Figure 9.2-3 5/9/2023 Page 1.0 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 6: Illustrations

    2.0 Illustrations Figure 2.0-1 AGSE-E237-G01 Transport Stand Page 2.0 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 7 2.0 Illustrations (Continued) Figure 2.0-2 AGSE-E237-G01 Transport Stand Fully Collapsed Page 2.1 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 8: Specification

    3.0 – Specification 3.1 General The AGSE-E237-G01 Transport Stand.(Cradle/Base Assembly) is designed to store and/or trans- port the General Electric Passport 20 full engine in modified QEC configuration. The cradle can be separated from the base for engine storage. The engine can be installed on the stand from either left or right side and pins into place quickly and easily.

  • Page 9: Fabrication And Finish

    Combined Cradle/Base Combined Cradle/Base Length with tow bars stowed (In.) 131.25 Length with tow bars deployed (In.) 266.5 Width (In.) 92.5 Height (In.) 85.5 Weight (Lbs.) 3,556 Page 3.1 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 10: Maintenance And Inspection

    Shell Oil Company Shell Alavania E.P. #1 non-painted machined surfaces should have a light grade oil spray as required. Spray with aerosol lubrication WD-40 or equivalent. Page 4.0 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 11: Scheduled Inspection

    High humidity and/or salty air • Direct sunlight • Solvent, corrosive liquids, and fumes • Oils, jet fuel, or Skydrol hydraulic fluid • Extreme temperatures • Ozone or engine exhaust Page 4.1 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 12: General Maintenance

    I - Inspect/Check T - Tighten L - Lubricate H - Spray with rust inhibitor R - Replace Recommended Lubricant: Chevron Dura-Lith Grease EP, NLGI2 or equivalent. Page 4.2 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 13: Operation

    (4) AGSE-E23706-P03 clevis pivot pins (IPB Figure 2 - Item 4) and the hold- down pin. Install the LH and RH AFT post assemblies on the cradle and secure with the hardware removed in Step 5. (Illustration Figure 5.1-2). Page 5.0 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 14 Remove AGSE-E23721-S01 sway brace mount (IPB Figure 2 - Item 8) from storage by removing AM-91000-66T safety pin (IPB Figure 8 - Item 6). Install the sway brace mount on the cradle as indicated in Illustration Figure 5.1-3. Page 5.1 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 15 AFT bumpers (IPB Figure 3 - Items 5 and 4) from their storage positions. Extend the bumpers as needed for engine configuration. Secure with the same hardware. Page 5.2 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 16 Figure 5.1-4 Page 5.3 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 17 FWD BUMPER SUPPORT ARM INTO THE UPRIGHT POSITION (2 PLACES) REMOVE AM-90750-48T SAFETY PIN TO ROTATE THE AGSE-E23715-P03 AFT BUMPER INTO THE UPRIGHT POSITION Figure 5.1-5 Page 5.4 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 18 13) Remove AM-90250-32L safety pin (IPB Figure 3 - Item 13) to remove the two (2) AM-2228-D9 caster steering bars (IPB Figure 3 - Item 11) from their storage positions. Figure 5.1-6 Page 5.5 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 19: Engine Installation

    E23710-S01 adjustable link assembly (IPB Figure 4 - Item 3) to align with the engine upper LH bracket. Secure with the AM-91000-32T safety pin (IPB Figure 4 - Item 9). 12) Install the LH adjustable brace and secure with safety pins Page 5.6 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 20 Figure 5.2-1 Page 5.7 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 21 Figure 5.2-2 Page 5.8 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 22 Figure 5.2-3 Page 5.9 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 23 AFT post mounting brackets on the cradle to prevent the AFT posts to fall forward. (Figure 5.2-4). AM-90500-88L SAFETY PIN TO PREVENT AFT POST TO FALL FORWARD Figure 5.2-4 Page 5.10 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 24 Figure 5.3-1 Page 5.11 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 25: Caster Operations

    DO NOT leave steering bar inserted in caster when changing direc- tion from towing to pushing. Caster will swivel, can possibly cause personnel injury and/or damage to engine or stand. Page 5.12 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 26 INTO THE STEERING SOCKET OF THE CASTER (OUTBOARD SIDE) DEPLOY POSITION CASTER STEERING BAR SAFETY PIN IN STOW POSITION PUSH OR PULL STEERING BAR TOWARD DESIRED DIRECTION Figure 5.4-1 Page 5.13 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 27: Stand Towings

    Secure with the removed safety pin. Attach the tow bar to the towing vehicle. AFT TOW BAR IN STORAGE POSITION REMOVE SAFETY PIN THEN EXTEND THE TOW BAR Figure 5.5-1 Tow Bar Installation Page 5.14 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 28: Bumper Deploying/Stowing

    SAFETY PIN (2 PLACES) TO EXTEND FWD BUMPER AFT BUMPER IN STORAGE POSITION FWD BUMPER IN FWD BUMPER STORAGE POSITION FULLY DEPLOYED Figure 5.6-1 Bumper Deployment Page 5.15 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 29: Safety

    6.4 Risk Assessment 6.4.1 Limits of the Machinery The AGSE-E237-G01 Engine Transport Stand is a commercial product designed specifically only to store and/or transport the General Electric Passport 20 engine. The equipment is to be used only by trained mechanics free from physical impairment and who are familiar with this or similar fixture.
  • Page 30 The operation of the AGSE-E237-G01 Engine Transport Stand can be with medium risk of injury and is considered safe to use under supervision. Low residual risks include potential pinch points during operation of the equipment. Equipment detailed in this manual has undergone stringent safety analyzing using methods and standards set forth within European Standard EN 1050 and is considered to be safe for its intended use.
  • Page 31 Description: Engine Shipping Stand, Passport 20 Model: AGSE-E237 Part Number: AGSE-E237-G01 (18C1601P01) Serial Number: Harmonized Standards: • ISO 12100:2010 Safety of Machinery - General Principles for Design - Risk Assessment and Risk Reduction • ISO/TR 14121-2:2012 Safety of Machinery - Risk Assessment - Part 2: Practical...

  • Page 32: Warranty

    CAUTI ON Failure to conduct periodic inspections, routine maintenance, or improp- er operation will result in the voiding of the warranty. Page 7.0 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 33: Parts Breakdown

    “ITEM” numbers are for reference to the Illustrated Parts Breakdown (IPB) only. Do not order replacement parts by “ITEM” number. Order parts by “PART NUMBER” only. Illustrated Parts Breakdown Page 8.0 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 34: Ipb Figure 1 - Agse-E237-G01 Transport Stand Assembly

    (See IPB Figure 2 for Details) AM-90750-48T Safety Pin - 3/4” OD x 3” Grip AM-2207 AGSE Placard AGSE-CE CE Placard AGSE-N19801-P01 AGSE Logo Placard Figure 8.1-1 AGSE-E237-G01 Transport Stand Page 8.1 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 35 3 (4 PLACES) Figure 8.1-1 AGSE-E237-G01 Transport Stand Page 8.2 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 36: Ipb Figure 2 - Agse-E23704-S01 Cradle Assembly

    AM-91000-34T Safety Pin - 1” Dia. x 2-1/8” Grip AGSE-E23732-P03 FWD Mount Pin AGSE-E23720-P01 Modified Lifting Cylinder Extended 5395A15 3/8” Ratchet Wrench AGSE-E23726-P02 Placard AGSE-E23726-P01 Placard Page 8.3 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 37 (4 PLACES) (2 PLACES) (2 PLACES) Figure 8.2-1 AGSE-E23704-S01 Cradle Assembly Page 8.4 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 38: Ipb Figure 3 - Agse-E23701-S01 Base Assembly

    Safety Pin - 3/4” OD x 3” Grip AGSE-E23711-P01 Tow Bar Weldment AGSE-E23725-S01 Storage Box Assy (See IPB Figure 9 for Details) PMP10111 Tie Down Ring 10,000 Cap Page 8.5 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 39 Commercial SHCS - 1/4”-20 UNC x 3/4” Lg. Commercial Lock Washer - 1/2” ID Commercial Flat Washer - 1/2” ID Commercial Lock Nut - 1/2”-13 UNC Page 8.6 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 40 Figure 8.3-1 AGSE-E23701-G01 Base Assembly Page 8.7 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 41 39 (16) 40 (16) 2 (4) DETAIL A 17 (2) 27 (16) 40 (16) 27 (16) 40 (16) 26 (4) DETAIL B Figure 8.3-2 AGSE-E23701-G01 Base Assembly Page 8.8 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 42 31 (16) 13 (8) DETAIL D DETAIL C 27 (8) 40 (8) 18 (2) 26 (2) 27 (8) 40 (8) DETAIL E Figure 8.3-3 AGSE-E23701-G01 Base Assembly Page 8.9 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 43: Ipb Figure 4 - Agse-E23706-S01/S02 Aft Post Assembly

    Flat Washer - 3/4” ID - SS Commercial Cotter Pin - 3/16” x 1-1/2” - SS AGSE-E23710-P05 Upper Link - Fixed - RH (Used on AGSE-E23706-S02) AGSE-E23718-S02 Fixed Link (Used on AGSE-E23706-S02) Page 8.10 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 44 AGSE-E23706-S01 AGSE-E23706-S02 Figure 8.4-1 AGSE-E23706-S01/S02 AFT Post Assembly Page 8.11 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 45: Ipb Figure 5 - Agse-E23713-S01 Adjustable Aft Brace Assembly

    Short Brace - LH Thd AGSE-E23713-P03 Adjusting Screw Commercial Hex Jam Nut - 1-1/4”-12 UNF Commercial Jam Nut - 1-1/4”-12 UNF - LH Figure 8.5-1 AGSE-E23713-S01 Adjustable AFT Brace Assembly Page 8.12 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 46: Ipb Figure 6 - Agse-E23707-S01 Aft Bumper Assembly

    Commercial Flat Washer - 3/4” ID - Zinc Plt Commercial Cotter Pin - 1/8” x 1” Commercial HHCS - 1/4”-20 UNC x 3/4” Lg Zinc Plt Page 8.13 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 47 Figure 8.6-1 AGSE-E23707-S01 AFT Bumper Assembly Page 8.14 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 48: Ipb Figure 7 - Agse-E23707-S02 Fwd Bumper Assembly

    Commercial Flat Washer - 3/4” ID - Zinc Plt Commercial Cotter Pin - 1/8” x 1” Commercial HHCS - 1/4”-20 UNC x 3/4” Lg Zinc Plt Page 8.15 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 49 Figure 8.7-1 AGSE-E23707-S02 FWD Bumper Assembly Page 8.16 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 50: Ipb Figure 8 - Agse-E23721-S01 Sway Brace Mount Assembly

    Commercial Hex Jam Nut - 3/4”-16 UNF Zinc Plt Commercial Lock Nut - 3/4”-10 UNC Zinc Plt Commercial Jam Nut - 3/4”-16 UNF- LH - SS Page 8.17 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 51 Figure 8.8-1 AGSE-E23721-S01 Sway Brace Mount Page 8.18 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 52: Ipb Figure 9 - Agse-E23723-S01 Storage Box Assembly

    (Detail of AGSE-E23723-S02) AGSE-E23723-P06 a/b 1/1 Sheet - Foam Rubber 2” x 13-7/8” x 23-3/4” (Detail of AGSE-E23723-S02) CSD30208 Enclosure - NEMA 4 30” x 20” x 8” Page 8.19 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 53 Figure 8.9-1 Page 8.20 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

  • Page 54: Stencils, Decals, And Placards

    The assembly drawings in section 8.0 should identify and define all stencils, decals, and placards. 9.2 Stencils and Placards STENCIL "AGSE-E23714-P01 37 LBS" AGSE-E23707-S02 STENCIL "LIFTING ONLY NO TIE DOWN" 4 PLACES AGSE-E23704-S01 AGSE-E23701-S01 Figure 9.2-1 Page 9.0 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 55 Figure 9.2-2 Page 9.1 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...
  • Page 56 Figure 9.2-3 Page 9.2 May 9, 2023 AGSE-E237-G01 (18C1601P01) Passport 20 Engine Transport Stand Rev B...

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