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BV Powersports
Quick Assembly Guide
TrailMaster Cheetah6
Parts Department
Version 1.0
October, 2022

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Table of Contents
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Summary of Contents for BV Powersports TrailMaster Cheetah6

  • Page 1 BV Powersports Quick Assembly Guide TrailMaster Cheetah6 Parts Department Version 1.0 October, 2022...
  • Page 2 This unit should only be assembled and prepped by authorized BV Dealer or pro- fessional motorcycle mechanic. You should never to try to attempt assembly of this unit, it should be done by professionals. Death or serious injury could result from failure to follow these warnings and instructions.
  • Page 3: Table Of Contents

    Contents 1 Installation Quick Guide 1.1 Important Safety Information ..... . 1.2 Remove the Outside Cardboard Box ....1.3 Remove the Top Steel Frame, Take Out Long Side Bars and Flag Pole 1.4 Remove Front Support Arms .
  • Page 5 List of Figures 1.1 Open the Package ......1.2 Remove the Frame ......1.3 Remove Front Support Arms .
  • Page 7 List of Tables 1.1 Components List ......1.2 Accesories List ......1.3 Hardware List .
  • Page 9: Installation Quick Guide

    1 Installation Quick Guide 1.1 Important Safety Information • Never smoke in or near repair bays or garages. Vehicles contain flammable and combustible fluids which can easily be set on fire if a hot ash from a cigar or cigarette were to come into contact with such materials. •...
  • Page 10 1 Installation Quick Guide • Always remove the keys from the ignition switch. Never leave the key in the ignition switch, as the key can draw an electrical charge from the battery. Also, avoid unplugging fuses and wiring harnesses while the key is in the “on” position.
  • Page 11: Remove The Outside Cardboard Box

    1.2 Remove the Outside Cardboard Box 1.2 Remove the Outside Cardboard Box Figure 1.1: Open the Package...
  • Page 12: Remove The Top Steel Frame, Take Out Long Side Bars And Flag Pole

    1 Installation Quick Guide 1.3 Remove the Top Steel Frame, Take Out Long Side Bars and Flag Pole Figure 1.2: Remove the Frame...
  • Page 13: Remove Front Support Arms

    1.4 Remove Front Support Arms 1.4 Remove Front Support Arms Figure 1.3: Remove Front Support Arms DO NOT DROP the BOLTs an NUTs on the BODY FRAME. They are used for assemblying the Front Shocks.
  • Page 14: Remove Rear Support Arms

    1 Installation Quick Guide 1.5 Remove Rear Support Arms Figure 1.4: Remove Rear Support Arms DO NOT DROP the BOLTs an NUTs on the BODY FRAME. They are used for assemblying the Rear Shocks.
  • Page 15: Move To Everything Work Area

    1.6 Move to Everything Work Area 1.6 Move to Everything Work Area Figure 1.5: Everything...
  • Page 16: Components

    1 Installation Quick Guide 1.7 Components 1.7.1 Componets Diagram Figure 1.6: Componets Diagram...
  • Page 17: Componets List

    1.7 Components 1.7.2 Componets List Table 1.1: Components List Position Products Usage References 1 Vehicle Body 2 Accesories Bag Page.10 3 Rear Wheels Page.17 4 Front Wheels Page.16 5 Protecting Bar Page.23 6 Front Shocks Page.14 7 Rear Shocks Page.15 8 Rear Under Cover Page.20 9 Rear Above Cover...
  • Page 18: Accessories

    1 Installation Quick Guide 1.8 Accessories 1.8.1 Accesories Diagram Figure 1.7: Accesories Picture Figure 1.8: Accesories Diagram...
  • Page 19: Accesories List

    1.8 Accessories 1.8.2 Accesories List Table 1.2: Accesories List Position Products Usage References 1 Hardware Kit Page.12 2 Steering Wheel Page.22 3 Awning Page.19 4 Pad For Top Bars Page.19 5 Manuals 6 Battery Page.24 7 Flag 8 Steering Bolt Cover Page.22 9 Hub Cover Page.16, Page.17...
  • Page 20: Hardware Kit

    1 Installation Quick Guide 1.9 Hardware Kit 1.9.1 Hardware Diagram Figure 1.9: Hardware Kit...
  • Page 21: Hardware List

    1.9 Hardware Kit 1.9.2 Hardware List Notice: Not every parts will be used during the assembly. Some are for your backup. Table 1.3: Hardware List Position Hardware Specification Usage References 1 Flange Bolt M8-1.25x50mm Page.18, Page.19 Roll Bars 2 Flange Bolt M8-1.25x45mm Page.23 Protecting Bar 3 Flange Bolt...
  • Page 22: Install The Front Shocks And Spindle

    1 Installation Quick Guide 1.10 Install the Front Shocks and Spindle Figure 1.10: Install the Front Shocks and Spindles...
  • Page 23: Install The Rear Shocks

    1.11 Install the Rear Shocks 1.11 Install the Rear Shocks Figure 1.11: Install the Rear Shocks...
  • Page 24: Install The Front Wheel

    1 Installation Quick Guide 1.12 Install the Front Wheel Figure 1.12: Install the Front Wheel...
  • Page 25: Install The Rear Wheel

    1.13 Install the Rear Wheel 1.13 Install the Rear Wheel Figure 1.13: Install the Rear Wheel...
  • Page 26: Install The Long Side Bars

    1 Installation Quick Guide 1.14 Install the Long Side Bars Figure 1.14: Install the Long Side Bars...
  • Page 27: Install The Cross Bar Rear And Cross Bar Top

    1.15 Install the Cross Bar Rear and Cross Bar Top 1.15 Install the Cross Bar Rear and Cross Bar Top Figure 1.15: Install the Top Cross Bars...
  • Page 28: Install Rear Cage Rack And Rear Cover

    1 Installation Quick Guide 1.16 Install Rear Cage Rack and Rear Cover Figure 1.16: Install Rear Cage Rack and Cover...
  • Page 29: Connect Fuel Tube

    1.17 Connect Fuel Tube 1.17 Connect Fuel Tube Figure 1.17: Connect Fuel Tub...
  • Page 30: Install Steering Wheel

    1 Installation Quick Guide 1.18 Install Steering Wheel Figure 1.18: Install Steering Wheel Cover the Bolt Cover:...
  • Page 31: Install Protecing Bar

    1.19 Install Protecing Bar 1.19 Install Protecing Bar Figure 1.19: Install Protecting Bar...
  • Page 32: Set Up Battery

    1 Installation Quick Guide 1.20 Set Up Battery Figure 1.20: Set up Battery...

Table of Contents