Fromm FS395 Series Translation Of Original Instructions
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Fromm FS395 Series Translation Of Original Instructions

Fromm FS395 Series Translation Of Original Instructions

Semi-automatic wrapper
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Translation of original instructions
SEMI-AUTOMATIC WRAPPER
Series FS395
FS395.V01.EN01
IMPORTANT!
Read the instructions carefully before installing and before using this machine for the
first time. so as to avoid causing damage to yourself and to your machine.
Store for further consultation.
1
It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023

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  • Page 1 Translation of original instructions SEMI-AUTOMATIC WRAPPER Series FS395 FS395.V01.EN01 IMPORTANT! Read the instructions carefully before installing and before using this machine for the first time. so as to avoid causing damage to yourself and to your machine. Store for further consultation. It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author ©...

  • Page 2: Table Of Contents

    INDEX CH. 1. CONTENTS AND CONSULTATION METHOD ......................3 1.1. PURPOSE OF THE MANUAL............................3 1.1.1 IMPORTANCE OF THE MANUAL ........................... 3 1.1.2. STORAGE, UPDATES, ADDITIONS AND REPLACEMENT ................... 3 1.2. MEANING OF THE SYMBOLS ............................4 1.3. DEFINITIONS .................................. 6 CH.

  • Page 3: 1. Contents And Consultation Method

    Text, drawings and diagrams contained in this operating manual are of a reserved technical nature and belong to FROMM and can not be reproduced in any way, either in part or in whole. The user must carefully read this manual before intervening on the machine.

  • Page 4: Meaning Of The Symbols

    1.2. MEANING OF THE SYMBOLS The meaning of the symbols and definitions used in this document is clearly specified below. DANGER It indicates the presence of a danger for those working on the machine or near it: the signalled activity must, therefore, be carried out respecting the current accident-prevention standards and indications in this manual.
  • Page 5 Symbol Name Cutting parts No access to unauthorised persons Do not remove the safety devices Prohibition to manually clean, oil, grease, repair or adjust moving parts Prohibition to work before having disconnected voltage No smoking it is forbidden to use naked flames or incandescent parts Do not drill holes in the structural parts Obligatory protective gloves Obligatory safety footwear...

  • Page 6: Definitions

    1.3. DEFINITIONS DANGER ZONE Any zone within and/or around machinery in which a person is subject to a risk to his health or safety (Annex I, art. 1.1.1 Directive 2006/42/EC). EXPOSED PERSON Any person wholly or partially in a danger zone (Annex I, art. 1.1.1 Directive 2006/42/EC). OPERATOR IN CHARGE OF PRODUCTION AND OF RUNNING THE MACHINE Person in charge of running the machine according to the destination of use, informed of the residual risks of the functions required for use, cleaning, adjustment, etc.
  • Page 7 MACHINE - MACHINERY The machine object of this operating manual. PARTLY COMPLETED MACHINE Assembly which is almost machinery but which cannot in itself perform a specific application. Partly completed machinery is only intended to be incorporated into or assembled with other machinery or other partly completed machinery or equipment, thereby forming machinery to which the Directive applies.
  • Page 8 (or not fully) efficient. The manual contains these dangers and instructions and warnings on how to overcome it. MANUFACTURER The company: FROMM SLOVAKIA a.s. - Priemyselna 5885 - 90101 Malacky Slovakia. CUSTOMER - EMPLOYER - USER The company, including its managing director, where the machine in this operating manual, is used.

  • Page 9: 2. General Information And Characteristics

    CH. 2. GENERAL INFORMATION AND CHARACTERISTICS 2.1. TECHNICAL FEATURES 2.1.1. PURPOSE - AIM - CONSTRUCTIVE PARTS Pallet wrapper FS395 is a machine designed and manufactured to wrap pallets using stretch film with a thickness up to 35 micron. CYCLE AND OPERATION MODE OF MACHINE Machine FS395 is suitable for the wrapping of palletized goods using film to protect or stabilize them.
  • Page 10 MACHINE UNITS REF. DESCRIPTION Column Table Trolley Electrical panel Main switch Film reel It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023...

  • Page 11: Performance

    ELECTRICAL EQUIPMENT The machine's electrical equipment consists of: 1. no. 1 electrical panel outside the machine column containing the electrical components. The control panel is equipped with an opening side closure for access to the electrical components of the command and control circuit, the electric motor control equipment started up directly.

  • Page 12: Service Conditions

    The above-mentioned values are those effectively measured on the machine in question. Sound data is measured using the methods defined in the harmonised standards and the most appropriate measuring code for the machine: EN 415-9:2009 2.4. SERVICE CONDITIONS SERVICE CONDITION LIMITS FOR THE USER Method of installation Indoor...

  • Page 13: Electrical Equipment Power Supply

    2.5. ELECTRICAL EQUIPMENT POWER SUPPLY The main technical features for the machine in question, are reported below. MANUFACTURER TECHNICAL FEATURE TYPE LIMITS FOR THE USER WARRANTIES AC POWER SUPPLY Nature of current 1 phase + N + PE Full load value of current See wiring diagram ±...

  • Page 14: Normal, Improper, Incorrect / Forbidden / Reasonably Predictable Incorrect Use

    2.6. NORMAL, IMPROPER, INCORRECT / FORBIDDEN / REASONABLY PREDICTABLE INCORRECT USE The machine is designed to be handled: by an operator trained and informed on residual risks, who deals with the command and control of the machine for its use and loading/unloading operations and, in general, of its running/production. He/she must be trained on the set-up of the machine push button panels and on all management and safety commands.
  • Page 15 NORMAL USE In conditions of NORMAL and reasonably foreseeable USE, the machine may only be used: 1. to process products, according to operation logic defined in chapter 6 and in this chapter. Using the machine for different processing operations to those in this manual is considered improper and strictly forbidden;...
  • Page 16 GENERAL INFORMATION This manual lists and describes improper and forbidden uses that the authorised personnel must avoid: HITTING AND SLIPPING: Do not climb on the machine while in operation. HITTING AND SLIPPING: Do not approach the machine elements when in operation.
  • Page 17 The manufacturer cannot be considered liable for any fault caused by the unreasonable, improper and/or wrong use. The user is any case responsible for any damage resulting from failure to comply with the specified terms of use. Contact the manufacturer's technical department if in doubt. The user is responsible for supplying the operators with personal protective means and informing the users on the admitted uses.

  • Page 18: 3. Consistency Of Supply

    The machine is not in the category of machines on the list in the Directive's attachment IV. Before placing on the market, FROMM carried out all tests and checks provided by the standards of reference, including risk analysis, to verify the punctual respect with the essential health and safety requirements provided by the Directive, to certify machine conformity with the same.

  • Page 19: Warranty Conditions

    FROMM HOLDING A.G. shall decide whether to replace the defective part or require it to be sent back for checks and/or repairs as it deems fit. By replacing or repairing the defective part, FROMM HOLDING A.G. fully fulfils its warranty obligations and is released from all responsibility and obligation concerning transport, travel and board expenses for technicians and assemblers.

  • Page 20: Declaration Of Conformity

    3.4. DECLARATION OF CONFORMITY 2006/42/EC (Annex II part A) The undersigned, representing the manufacturer Manufacturer FROMM Holding AG Hinterbergstrasse 26, 6312 STEINHAUSEN, Address Switzerland as employed the person authorised to draft and keep the technical dossier Name FROMM ITALIANA s.r.l.

  • Page 21: 4. Safety Instructions

    CH. 4. SAFETY INSTRUCTIONS 4.1. INTRODUCTION ALWAYS RESPECT THE SAFETY PROVISIONS. FAILURE TO APPLY THE SAFETY STANDARDS AND PROCEDURES CAN BE DANGEROUS, WITH THE RISK OF INJURY TO PERSONNEL AND DAMAGE TO THE MACHINE. The safety instructions in this operating manual are generic and do not extend to all the situations that may arise, even if based on experience.

  • Page 22: Obligations And Duties

    4.2. OBLIGATIONS AND DUTIES 4.2.1. PLANT MANAGEMENT OBLIGATIONS Within their tasks and competences, the plant managers supervising the working activity, must: 1. implement the foreseen safety measures 2. inform the operators on the specific risks to which they are exposed and on the essential prevention standards 3.
  • Page 23 Personnel in charge of installation, connection, maintenance, re-installation and reuse, troubleshooting, cleaning and disinfecting, demolishing and dismantling, except where otherwise specified, must be experienced, trained on safety and informed on the residual risks (see chapter 4), having the safety competences of maintenance technicians. All specific skills and tasks as well as the dangerous areas, in which the operator and maintenance technician are supposed to perform the functions of this manual, are respectively given in Chapter 6 (for the operator), and in chapter 7 (for the maintenance technician).

  • Page 24: Environments, Work And Transiting Places

    4.3. ENVIRONMENTS, WORK AND TRANSITING PLACES The work environment meets the requirements of Directive 89/654/EEC. There must not be any foreign objects in the work area. The lighting devices must be checked from time to time and kept in efficient working order. In compliance with Directive 89/391/EEC concerning the implementation of measures aimed at improving the health and safety of workers during working hours, the employer must take steps to eliminate or reduce the residual risks as envisaged by the terms of this manual.

  • Page 25: General Machine Protection Regulations

    CLIMATIC CONDITIONS Similarly to that reported for noise and lighting, also check the work environments climate is “bearable”. The machine, the object of this operating manual, is suitable for operation in the climatic conditions defined in chapter 2, where its technical specifications are indicated. GENERAL CONDITIONS OF THE ENVIRONMENT WHERE THE MACHINE IS USED 1.

  • Page 26: Moving Structures

    4.5. MOVING STRUCTURES Always ensure the movement area is clear of personnel or objects that might be a danger, before moving the structures. Do not move any structure if lighting and/or visibility is scarce, until a senior member has ascertained freedom of movement within the work area;...

  • Page 27: Indications On Residual Risks Present

    4.8. INDICATIONS ON RESIDUAL RISKS PRESENT GENERAL INFORMATION This manual lists and describes the residual risks that could not be eliminated during the design phase and which persist on the machine. Suitable instructions are given for each risk, and the user must observe them in order to avoid any danger for the machine operator and maintenance technicians.
  • Page 28 USING THE MACHINE The machine must be used exclusively for the purpose for which it is expressly designed, as indicated in chapter 2. Only personnel having attended specific use and safety course and after having carefully read this manual, can use the machine. In addition to being adequately instructed and trained to work with caution and to pay attention to the notices located on the machine, the machine operator must always pay the utmost attention during normal machine use, and must comply with the prescribed methods of use.
  • Page 29 RESIDUAL RISK DUE TO THE OPENING OF INTERLOCKED MOVABLE GUARDS, REMOVAL OF FIXED GUARDS, INTERVENTIONS ON BROKEN/WORN PARTS The operator must never attempt opening a mobile guard or removing a fixed guard, during processing. A residual risk during tooling, maintenance, cleaning and during all further manual operations entailing introducing hands or other body parts in the machine danger zones, remain with the movable guards opened, particularly due to: a.
  • Page 30 RESIDUAL RISK DUE TO ACCUMULATED GRAVITATIONAL ENERGY Residual risk when the kinematic chain is removed because of the gravitational energy remaining in the goods movement system. Before disassembling the elements of the kinematic chain, halt the movement system. PPE to be used: Protective Safety Body...
  • Page 31 RESIDUAL RISK DUE TO HITTING, TRIPPING AND/OR FALLING Residual risk due to hitting or tripping and falling caused by the presence of horizontal structures at the level of the surface of reference (walking surface) near the access to the machine’s internal area, during the access to the machine’s internal area, with mobile guards open.
  • Page 32 RESIDUAL RISK DUE TO CRUSHING DURING PALLET HANDLING Residual risk for both the operator and maintenance technician due to the possible crushing of fingers and upper limbs during the manual and motorised handling of pallets in the loading/unloading area. Before approaching the machine, wait for all parts to stop. Therefore, both the operator and the maintenance technician, besides following the required operating procedures must observe the permitted usage and prohibitions provided both in chapter 2 and in the designated signs hung on the machine and wear protective clothing to limit the effects of...
  • Page 33 RESIDUAL RISK DUE THE SUBSTANCES USED IN THE MACHINE, PRODUCTS HANDLED AND ELECTRICAL EQUIPMENT CATCHING FIRE To avoid dangers deriving from a fire: a. of the substances used in the machine b. against the residual risk due to a fire developing. the employer must not only provide adequate training and information for the machine operator and maintenance technician, but must also guarantee permanent fire prevention/fighting systems close to the machine command station.
  • Page 34 RESIDUAL RISK DUE TO DANGER OF ELECTROCUTION If required and necessary to intervene inside powered electrical panels, junction boxes and electrical components and/or with protections removed, to carry out checks, maintenance and operation tests, there is a residual risk for the electrical maintenance technician. The maintenance technicians must, therefore, carefully operate respecting the indications on the labels found near said components.
  • Page 35 RESIDUAL RISK DUE TO HOT SURFACES Residual risk due to possible burns in correspondence of every AC or brushless motor, transformer, etc... and following the opening of mobile guards due to the presence of parts with a temperature above the burning level (45°C) so as to perform adjustment, tooling operations, etc... Personnel must operate with caution, respecting the indications on the affixed labels and in this manual and use the provided PPE.

  • Page 36: Plates

    4.9. PLATES The plates and signs must always be clearly visible and never be removed. The plates and signs are a safety instrument and must not be considered superficial. The user must immediately replace all worn and illegible safety and/or warning plates. LIST AND MEANING OF PLATES ON THE MACHINE All provision, danger, signal, etc.
  • Page 37 RAEE RESIDUAL RISK DUE TO CRUSHING OF THE HANDS. Affixed in correspondence of the machine elements moving via maintained action controls and not segregated. RISK OF SLIPPING AND FALLING Affixed near slippery surfaces STICKERS FOR ELECTRICAL EQUIPMENT It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023...

  • Page 38: Description Of The Safety Functions

    4.10. DESCRIPTION OF THE SAFETY FUNCTIONS The safety devices and protections must not be removed if not for work purposes by the authorised service centre. When they do need to be removed, it is important to immediately adopt suitable measures to highlight and minimise the consequential hazards.
  • Page 39 It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023...
  • Page 40 It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023...
  • Page 41 PROTECTIVE Ref. DEVICES/GUARDS - TYPE OF PROTECTED DANGER POSITION ➢ Fixed guard: column upper casing, sheet metal, fixed to the machine Fixed guard column by screws, it segregates the dangerous internal mechanical devices. ➢ Fixed guard: metal electrical panel with operator panel, fixed to the Fixed guard machine column by screws, it segregates the internal electrical devices.
  • Page 42 In relation to the fixed guards, it should also be noted that: 1. the fixed guards' dimensions do not leave openings in the protected dangerous work area when fixed in place 2. the fixed guards not permanently sealed to the machine, are fixed with screws requiring use of special wrenches (Allen) and only the maintenance technicians can remove them using suitable wrench 3.

  • Page 43: 5. Transport, Installation And Handling

    CH. 5. TRANSPORT, INSTALLATION AND HANDLING 5.1. STORAGE, TRANSPORT AND HANDLING 5.1.1. STORAGE The machine intended for indoor installation in the event of storage, must be deposited in warehouse, in ventilated premises, protected from dust. The delivered elements must remain packaged until final installation. In the event of a long period of inactivity, the machine must be stored taking precautions suited to the duration and location of storage: 1.

  • Page 44: Size, Weight And Handling Of The Individual Parts

    5.1.2. SIZE, WEIGHT AND HANDLING OF THE INDIVIDUAL PARTS OVERALL MEASUREMENTS It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023...

  • Page 45: Removing The Package - Opening Instructions - Assembly Instructions

    5.1.3. REMOVING THE PACKAGE - OPENING INSTRUCTIONS – ASSEMBLY INSTRUCTIONS PACKAGE DESCRIPTION. The machine is generally shipped wrapped in a polypropylene casing, fixed by a strap in a wooden structure. Moving the column forward Important: the column must NOT remain raised from the base. The column must rest completely on Tighten M12x35 hexagon head screws If the holes do not match the slots...
  • Page 46 Once centred, secure M10x25 Tighten the upper screws. Tighten upper M8x16 oval head cap screws and washers to the screws and washers. gearmotor unit bracket and column. Position the column mounting Replace the motor casing and secure it with Secure the stabilisation bracket bracket and screw in the two M6x16 oval head screws and washers at with M8x25 oval head screws and...
  • Page 47 FALLING OR OBJECT PROJECTIONS: When using the machine, set parameters (Table Speed in particular) compatible with the stability of the goods to be wrapped. Operator Area Perimeter Area Loading / Unloading Area The manufacturer cannot be considered liable for any fault caused by the unreasonable, improper and/or wrong use.
  • Page 48 HOW TO DISPOSE OF THE PACKAGING MATERIAL The polyethylene or cardboard packaging can be disposed of separating the main parts according to the chemical/physical nature of the materials, and loading them onto the transport vehicle for scrapping (respecting the general principles of differentiated waste collection). Dispose of the materials in compliance with the applicable regulations, seeking advice from the delegated authorities and/or the assistance of specialist companies authorised for waste sorting/waste disposal.

  • Page 49: Preliminary Preparation And Adjustment Operations

    5.2. PRELIMINARY PREPARATION AND ADJUSTMENT OPERATIONS Furthermore, the safety measures and indications against residual risks must be complied with during operations, see chapter 4. 5.2.1. FILM LOADING The machine must be placed on a suitably-resistant stable level surface. Film Max 35 µm / 0.00138” LLDPE polyethylene material 76mm / 3”...

  • Page 50: Power Supplies

    5.3. POWER SUPPLIES Furthermore, the safety measures and directions against residual risks must be complied with during operations, see chapter 4 Residual risks PPE to be used Electric shock Protective Body Safety Hearing gloves protection footwear protection 5.3.1. ELECTRIC Installation must comply with the legislation in the country where the machine is used. To avoid dangers during normal operation and bad operation of assembled and connected components in the external energies power supply systems, the utmost attention is required in their installation and design.
  • Page 51 ELECTRICAL POWER SUPPLY ISOLATION DEVICE An isolation device for the electric equipment has been provided to be able to intervene without risk of electric shocks. As proven by the power circuits diagram delivered with the electrical equipment, the power supply isolation device is supplied for sole machine power supply source.

  • Page 52: 6. Using The Machine

    CH. 6. USING THE MACHINE MACHINE OPERATION, CONTROL PANEL, OPERATING PANEL, ERRORS With reference to EN 415-6: Before using the machine, check: the efficiency of all protective devices; the stability of the machine after installation; all control devices; carry out 1 test cycle before normal use of the machine. 6.1.

  • Page 53: Control Panel

    6.2. CONTROL PANEL For clear and univocal reference, all work and control stations including those for emergency stops only and relative location, with references to the layout attached to the wiring diagram provided with the machine, are given below. 1 - Start 2 - Stop 3 - Reset 4 - Light/Acoustic Signal...
  • Page 54 Keys REF. DESCRIPTION START button (1) CYCLE ACTIVATION When pressing the Start button, the machine will emit three acoustic/light beeps to warn the operator a cycle is about to start and to enable him/her to leave the dangerous area before movement starts.

  • Page 55: Operating Panel

    6.3. OPERATING PANEL Manual Mode Page Automatic Mode Page Machine status: In Stop: machine READY, not in cycle (Manual Mode and Automatic Mode) Running: machine IN CYCLE Pause: machine WAITING FOR COMMAND, cycle frozen Flashing, WAITING FOR COMMAND General Icons REF.
  • Page 56 • QR code containing a FROMM website FAQ reference address www.fromm-stretch.com It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023...

  • Page 57: Manual Mode

    6.3.1. MANUAL MODE By pressing the button, the table turns at the speed set in the icon At this point, by selecting the trolley reel icon (must be selected if there is also the press option) and acting with the arrows , the trolley will move up or down at the speed set in the icon to wrap the pallet to the desired height.
  • Page 58 Parameters To set parameters, touch the relevant icon; in the pop-up keyboard that appears, adjust the value using “+” or “-” and confirm with “Enter”. For example: Icon Pop-up keyboard REF. DESCRIPTION TABLE SPEED Icon You can set the table speed value from a minimum of 1 to a maximum of 9. TROLLEY SPEED Icon The trolley speed value can be set from a minimum of 1 to a maximum of 9.

  • Page 59: Automatic Mode

    6.3.2. AUTOMATIC MODE Parameters To set parameters, touch the relevant icon and then (where applicable) touch the value field to be set; in the pop- up keyboard that appears, adjust the value using “+” or “-” and confirm with “Enter”. To return to the main automatic mode screen, press For example: Icon...
  • Page 60 REF. DESCRIPTION revolutions as set in Number of High RPM (0-9).” Subsequently, the table stops. Cycle end. At the next START, a new cycle will begin with the trolley descending to the lower position… HIGH and LOW REVOLUTION NUMBER icon It is possible to set the value for high and low revs, from a minimum of 0 to a maximum of PRE-STRETCH Icon It is possible to set the film pre-stretch value in percentages, from a minimum of 100% to a...
  • Page 61 Functions The activation of functions, in the selected programme, is obtained directly by touching the desired function icon once, a situation highlighted by the change of its appearance from one with a grey frame and background (function deactivated) to one with a red frame and ochre background (function activated). Instead, press and hold the icon of the desired function to enter the value field and then tap on the value you want to change;...
  • Page 62 REF. DESCRIPTION CYCLE START HEIGHT icon Only present in AUTOMATIC Mode This function allows you to determine at what height the pallet wrapping cycle should start. Operation: At START, the trolley moves from the Trolley Ascent eight position downwards to the lower position, then with the table still, the trolley rises by the value set within the range of this function and then stops.
  • Page 63 REF. DESCRIPTION ROPING DEVICE Icon (Option) Only present in AUTOMATIC Mode This function allows the film coming out of the trolley to be compressed downwards to a maximum film rope. It can be set within the value range: • the number of Low Roping revolutions, from a minimum of 0 to a maximum of 9, in steps of 1;...
  • Page 64 Other Functions For example: not Available For example: Available “Other Functions” page Automatic Mode Page To enter “Other Functions”, press the icon marked above in the red box. To choose a wrapping, press one of the 4 icons that appear on the page (there will be 2 available and 2 unavailable depending on the previously chosen cycle, i.e.
  • Page 65 REF. DESCRIPTION The table senses the last revolution and stops, waiting for the cycle restart command. This wait will be accompanied by 1 x sound/light impulse (repeated sequence). By pressing START, with the table stationary, the trolley starts moving downwards to the bottom position and then starts moving upwards until it reaches the trolley Ascent Height.
  • Page 66 Programs Programs LOCK/UNLOCK icon With LOCKED padlock, blocking of all automatic programs. Only the execution of programs is possible. To Unlock programs, enter the SUPERVISOR Setting 1 menu (access allowed only to the machine supervisor, see chapter no. 6). With padlock OPEN, unlocking of all automatic programs. Program execution and modification of all parameters and functions is possible.
  • Page 67 Using a Main Program + a Secondary Program: It allows two complete cycles that start one after the other without interruptions and without operator intervention. Fig. 1 Main Program 1 Fig.2 Secondary Program 3 Fig.3 Program 1 with Program 3 Example of operation: •...

  • Page 68: Menu Supervisor Setting 1

    6.3.3. MENU SUPERVISOR SETTING 1 Access permitted only to the machine supervisor. On the “Home page” Press the icon User name: 1 Password: 2808, Enter, and then press Menu is entered by pressing the “SETTINGS” icon Pop-up keyboard Home page (Clr to delete value) 1.
  • Page 69 Fig.1 Pop-up keyboard Fig.2 Pop-up keyboard (Clr to delete value) To exit the ENABLE / DISABLE PROGRAMS screen, press Please note that you will not return to the Supervisor 1 Menu but will go directly to the Automatic Mode Page screen.
  • Page 70 5. UPLOAD PARAMETERS Using a USB stick, it is possible to upload customer parameters from the USB stick, which were previously downloaded using parameter 6 (download parameters), to the wrapping machine. To do this, switch off the machine, open the electrical panel door with the key provided, switch on the machine, enter Supervisor Setting 1 Menu as shown above, insert the USB stick in the motherboard (not the display one) until the word “Uploaded”...

  • Page 71: Errors

    6.4. ERRORS If the safety devices intervene, the wrapping machine enters Error mode and this is determined both by the display on the operating panel showing the Error number, and by the number of acoustic/luminous beeps produced by the machine. Wrapping can only be resumed after the cause of the error has been removed and the blue Reset button on the control panel has been pressed.
  • Page 72 E4: TROLLEY SAFETY DEVICE Error Such an Error occurs: • when the front door of the trolley is not closed properly; • when the rear door of the trolley is not closed properly; • when the toe board is actuated. Once the error has been resolved, it will be necessary to press the blue Reset button to reset E5: NO PALLET Error Such an Error occurs:...
  • Page 73 E8: COMMUNICATION Error Such an error occurs (continuous beep): when there has been an interruption in communication between the panel board and the display. E9: TABLE TIMEOUT Error Such an Error occurs: when more than 60 seconds have elapsed, with the table in motion, without the board having counted any impulse from the table proximity sensor.

  • Page 74: Chap.7. Maintenance

    CHAP.7. MAINTENANCE “Maintenance” does not merely refer to the periodic checking of correct machine operation; it also involves the analysis and consequent solution of any situation that puts the machine out of action. The maintenance entails a range of significant mechanical and electrical problems requiring the operator to have good theoretical-practical knowledge of the machine.

  • Page 75: Routine Maintenance

    7.1. ROUTINE MAINTENANCE In addition to having the characteristics described in chapter no. 4, personnel carrying out the operations herein must have read, understood and must observe the safety provisions set forth in chapter no. 4, namely: 1. stand-by of stop times before introducing limbs or body parts inside the machine dangerous areas 2.

  • Page 76: Interventions Executable By The Operators

    7.1.1. INTERVENTIONS EXECUTABLE BY THE OPERATORS All periodical checks/inspections, adjustment and calibration operations, and ROUTINE MAINTENANCE operations that may also be carried out by the machine operator, in accordance with the requirements referred to in chapter 4. FREQUENCY VERIFICATION METHOD AND CHECKS Verify that error E3 occurs when the emergency button is pressed.

  • Page 77: Interventions Executable By Maintenance Technicians Only

    7.1.2. INTERVENTIONS EXECUTABLE BY MAINTENANCE TECHNICIANS ONLY Below are the ROUTINE MAINTENANCE operations that must be carried out by maintenance technicians as defined in chapter 7. The replacement instructions are not given in this manual and must be explicitly requested from the machine manufacturer, who is responsible for the replacement interventions.
  • Page 78 (horizontal bar) And padlock it. Every 6 months - Check the state of the Contact the FROMM service centre immediately to check and replace the 3000 cycles lifting belt belt. It is prohibited to duplicate this manual or parts of this in any way or shape, without the written consent of the author © 2023...
  • Page 79 FREQUENCY VERIFICATION METHOD AND CHECKS All indicated guards and devices and circuits must perform the function for which they were intended. Directly control the devices so they cause the awaited function/signal. The necessary inspections relate to: 1. loss or damage of any part of the guard, specifically if this decreases the safety functions, like reduction of resistance to impacts 2.

  • Page 80: Extraordinary Maintenance

    Below are the EXTRAORDINARY MAINTENANCE operations that must be carried out by manufacturer technicians as defined in chapter 7. For extraordinary maintenance operations, we recommend always contacting FROMM service centre. In conditions of correct use and maintenance, the machine does not generally require substantial servicing operations.

  • Page 81: Cleaning

    7.3. CLEANING Do not clean, oil or grease the machine’s moving organs and elements by hand. The following section describes cleaning operations that can be performed by maintenance technicians with the professional qualifications as defined in chapter 7. Normally, certain cleaning operations can be performed by the machine operator, i.e. normal operations on the outside of the machine, calling for the use of simple personal protective equipment.
  • Page 82 For disposal of waste that came into contact with the medical liquid product, refer to the product's technical and safety data sheets, which the employer must attach to this document. Also refer to regulations in force on disposal in the country of use of the machine. FREQUENCY PERSONNEL AREA - MODE/METHODS...
  • Page 83 Shut off the machine and disconnect the power supply cable. Clean the machine with a dry cloth Monthly - 500 The operator also cycles Rust formed during transport or storage must be removed from the non-painted parts. Use specific anti-rust substances for this operation. At least six- The maintenance Respect the use methods and use any PPE provided by the supplier of said...

  • Page 84: Chap.8. Demolition And Disposal

    CHAP.8. DEMOLITION AND DISPOSAL Decommission the machine object of this manual, making it unusable and without potential dangers, if it becomes obsolete and/or is irreparably faulty or worn, so far to make its repair uneconomical. The machine must be decommissioned by specialized and equipped personnel. Contact the machine manufacturer's technicians if the customer does not have suitable instrumentation or personnel for a safe demolition and to guarantee operator safety.

  • Page 85: Disposal

    10.2. DISPOSAL Before performing the operations to dispose of the components that make up the machine and electrical equipment, consult with the machine manufacturer (refer to chapter no. 9), who will provide the operating modes in observance of the principles of safety and environmental protection. The machine can be disposed of without having to break it down into tiny pieces;...

  • Page 86: Chap.9. Identification Data

    This manual, or any part of it, cannot be reproduced in any form, modified, transcribed, translated into any language, made available to third parties or used in any way that jeopardises the interests of FROMM Holding AG, without its written authorisation.

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