Summary of Contents for Knight 1800V Series
- Page 1 1800V Series Self Propelled CROP SPRAYER OPERATING AND MAINTENANCE MANUAL 07/06/2023 operators manual 1800v.doc...
- Page 2 Knight Farm Machinery Limited UK & EU Declaration of Conformity This certificate confirms that the machine described meets the requirements of: Machinery Directive 2006/42/EC Supply of Machinery (Safety) Regulations 2008 Responsible person: Knight Farm Machinery Limited Wireless Hill South Luffenham...
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Page 3: Table Of Contents
Section 3: Operation ....................12 Cab Controls ........................13 4 Wheel Steering .........................17 System Logic (read before operating) ................17 Knight “Smart Drive” Transmission Control ..............18 Suggested Spraying Mode ....................19 When ready to move off .....................19 Slowing or Stopping the Vehicle ..................19 Emergency Stop ........................19... - Page 4 Torque settings ........................40 Maintenance log book ......................41 Section 5: Sprayer Operating Instructions ..............44 Operating the Muller/Knight Integrated Control System ..........44 External Control Panel ............Error! Bookmark not defined. Filling the Spray Tank with Water ...................46 Filling with chemical ......................47 To operate the induction hopper ..................47...
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Page 5: Section 1: Technical Specifications
Section 1: Technical Specifications Identification Please quote the machine serial number and respective identification number when ordering spare parts or making machine technical enquiries Machine The machine identification plate is located on the left hand side of the machine below the engine service bay. Wheel Motors The identification plate for each wheel motor is located on the side of each wheel motor 07/06/2023... -
Page 6: Dimensions (On 12.4 X 32 Wheels)
Engine The engine identification plate is located on the left hand side of the cylinder block to the rear of the front engine mount/ hydraulic steering pump. The identification plate is located on the right hand side of the cab below the control panel. Open the emergency exit access on the right hand side of the machine to view. -
Page 7: Engine & Transmission
Front wheels ww kg Rear wheels ww kg Engine & Transmission Engine type Perkins 1206F series Wheel motors type Poclain Refill capacities Fuel tank 375 litres Hydraulic tank 200 litres AdBlue tank 24litres Engine Sump 19litres Coolant System 31litres Fluids & Lubricants Engine lubricant: 15W40, For turbo charged engines which meet or exceed APICF4 standard. -
Page 8: Vehicle Filter List
Vehicle Filter List Part Description Part Number Quantity Transmission Oil Filter element MPCS100P10A Transmission Pressure element (long) MPHP0504A10ANP01 Fuel Pre Filter HI01030 Inline Fuel Filter HIT412017 Fuel Filter /Water Separator element HI3611273 Fuel Secondary element (on engine) HI3611274 Crankcase Breather Element HI3624146 Fuel Tank Breather MPCSAB050A01A... -
Page 9: Section 2: Safety First
Replace any decals that become damaged or dirty and illegible. Your Knight 1800series self-propelled sprayer has excellent visibility to allow safe operation. Make sure that your windows are clean so that you retain this advantage. Also, keep the cab interior clean, especially the controls. -
Page 10: When Maintaining The Vehicle
Always bring the vehicle to a controlled halt and engage the parking brake before dismounting from the cab. When maintaining the vehicle Care should be taken when working on the engine as it is fitted with the latest high pressure common rail fuel system and exhaust aftertreatment system. -
Page 11: Engine Electronics
After maintenance, make sure that all tools are safely put aside, that all guards and closures are fitted and fastened and the vehicle is in a proper operational condition. Report all necessary repairs Engine Electronics The engine has a Electronic Control Module (ECM) that monitors the engine operating conditions. If any of the engine parameters extend outside an allowable range the ECM will initiate an immediate action. -
Page 12: Section 3: Operation
Section 3: Operation Figure 1 Inside the cab 07/06/2023 operators manual 1800v.doc... -
Page 13: Cab Controls
Cab Controls Engine Speed Adjust Park Brake P.T.O 1 On/Off 07/06/2023 operators manual 1800v.doc... - Page 14 The in-cab colour screen control panel houses many of the vehicle related controls and information, further details of these can be seen in figures 1 & 2. Spray Controlled Steering Switch Field Mode Foot Controlled Steering Switch Uphill Driving (SmartDrive machines default to bottom gear)
- Page 15 Engine RPM Normal Conditions Field Mode Engine Fuel Gauge Temperature Normal Conditions Engine Service AdBlue Indicator Gauge Forward Speed Figure 3 Colour Screen Control Panel In Field Mode - Information Indicator Description Action Engine Warning Lamp Seek assistance at the first available opportunity.
- Page 16 Battery Charge Lamp Emissions Malfunction Seek assistance at the first Lamp available opportunity. Park Brake on Low Hydraulic Oil Level Stop Machine and Check Hydraulic System for Leaks Filter Blockage Change Twin and Pressure Filter Filter Blockage Change Motor Drain Filter Check Fuse 75 07/06/2023 operators manual 1800v.doc...
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Page 17: Wheel Steering
Hillside Control - When spraying on side slopes there is a tendency for the rear of the machine to drift slightly downhill, to compensate for this the Knight 2000 series is equipped with a hillside correction function. This function automatically steers the rear wheels slightly uphill to compensate this drift, the amount of compensation can be adjusted using the hillside correction adjust button. -
Page 18: Knight "Smart Drive" Transmission Control
Knight “Smart Drive” Transmission Control Smart Drive is a sophisticated transmission management system that provides seamless speed control throughout the full speed range of the vehicle. Incorporated within the system is cruise control, slip control* and engine speed management for maximum power or maximum efficiency. -
Page 19: Suggested Spraying Mode
Suggested Spraying Mode 1. When spraying the engine control must be set to Field mode; this will allow the engine speed to be manually set to provide a constant P.T.O output. 2. The Transmission switch should be set to Normal. 3. -
Page 20: Starting The Engine
Starting the engine For safety reasons always ensure that you have completed all the safety checks detailed in Section 2 of this manual before starting and moving off. Switch the ignition key clockwise to the first ‘ignition on’ position. Make sure that the parking brake indicator light is showing that the parking brake is engaged. Make sure that the transmission lever is in the neutral (central) position. -
Page 21: Using The External Controls When Filling The Sprayer
Using the external controls when filling the sprayer Note that manual adjustment of the engine RPM can only be accomplished when the engine control is in field mode – manual control. It will not operate when road mode is selected. Figure 6 External Vehicle Controls 07/06/2023 operators manual 1800v.doc... -
Page 22: Jump Starting
Jump starting The vehicle cannot be tow-started because the wheels and engine are connected hydraulically. DO NOT attempt this or damage may result. If the battery is flat, the vehicle can be started with a jump start from a fully charged battery on another vehicle. Before attempting this observe the following safety precautions. -
Page 23: Engine Diagnostics
The vehicle must only be towed using a rigid tow bar, with the engine stopped. Before attempting to tow, the parking brakes fitted to the rear wheels need to be mechanically released. You should contact the Knight service department if you wish to do this. -
Page 24: Air Conditioning
Air Conditioning The air conditioning system is equipped with automatic climate control, the controls for this are situated above the lighting control panel (figure 6). For further information and setting for the air conditioning please refer to the attached air conditioning manual. Figure 8 Showing The Lighting And Air Conditioning Control Panel Steering The steering column has two points of adjustment, the entire column can be tilted towards the operator using the foot pedal to the left of... -
Page 25: Section 4: Vehicle Maintenance
Section 4: Vehicle Maintenance Safety First Make sure that you have read and understood the Safety First Section (Section 2) of this manual and the additional Safety First issues highlighted in this Section. General Care and Maintenance Keep the machine clean. Many of the chemicals that are used by the sprayer can damage the vehicle and sprayer if not cleaned off regularly. - Page 26 Figure 9 Filter Layout in Service Bay 07/06/2023 operators manual 1800v.doc...
- Page 27 AdBlue Tank Fuel Tank Figure 10 Fuel and AdBlue Tanks 07/06/2023 operators manual 1800v.doc...
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Page 28: Maintenance Schedules
Grease the vehicle king pins and front axle pivot as indicated every 50 hours Figure 11 Important Grease Points Maintenance Schedules The maintenance schedule below includes many elements of engine maintenance which have been summarised from the Perkins engine operating manual, a copy of which is included with this document. If in doubt always refer to the more complete Perkins engine operating manual. - Page 29 Take care to keep your clothes and your person as clean as possible when carrying out maintenance activities. Use appropriate protective clothing and especially gloves or barrier cream on the hands. When finished wash your skin with soap and water and special hand cleansers.
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Page 30: Daily Maintenance (Or Every 8 Hours)
The schedule which follows must be applied at the intervals (Hours or Months) which occur first. Daily maintenance (or every 8 hours) Only release the radiator cap if the engine is cold. The cooling system is pressurised when the engine is warm or hot and severe scalding is a real risk if the radiator cap is released when the engine is warm or hot. -
Page 31: 1000 Hours (Yearly)
Level of battery electrolyte. All air hoses, hydraulic hoses, electrical wiring for condition, chafing Change Engine oil and filter Engine fuel system filter and primary filter (Water separator) 1000 hours (Yearly) Do all the preceding maintenance, plus:- Check (engine stopped) Check concentration of coolant Condition, including fixing of exhaust system. -
Page 32: Hydraulics
Hydraulics Always handle hydraulic fluids with care. Make sure you are familiar with the manufacturer’s handling instructions. The hydraulic systems must be kept completely clean to function reliably. Always take great care when any part of the system is open that no contamination takes place. The hydraulic system is fitted with filters to trap any contaminants that might have been accidentally introduced. -
Page 33: Replenishing The Hydraulic Fluid
Engine Your Knight vehicle is fitted with the latest engine from Perkins, compliant to Tier 4 final/ Stage IV emissions. Care should be taken when working on the engine as it is fitted with the latest high pressure common rail fuel system. A separate operators manual for the Perkins engine has been supplied with your Knight vehicle. -
Page 34: Cab Air Conditioning Carbon Filter Element
The steering can be changed from 2 wheel steering to 4 wheel steering and vice-versa using the switch panel or the foot operated switch. The change-over process is completely automatic. The two wheel steering alignment is pre-set at the factory and should not normally need adjustment. However provision for adjustment has been made. Call Knight Farm Machinery service department for details (0870 4210234). -
Page 35: Electrical System
Electrical System The electrical system is a 12v negative earth system. The battery is located behind the front right wheel under the battery cover. If there is an electrical fault, check to see if a fuse has blown. Replacing the fuse may correct the problem. If the fuse blows again, locate the fault before replacing the fuse again Fuses There are 4 sets of fuses:... -
Page 36: Fuses In The Main Pcb
Fuses in the main PCB Fuse Protecting Rating (amps) Muller Computer System Steering Computer System Tri-fold Warning Buzzer Camera Feed Foot Changeover Switch Charge Warning Light Brake Lights Speed Sensor P.T.O / Track Adjust Switching Park Brake Seat Compressor Cooling Box Power Speed Change Relays Relay Board Lamp Socket (B-Column) -
Page 37: Fuses On Secondary Relay Board
K023 Main Drive Relay (Safety Start Switch) K031 K032 Start Aid K033 Oil Level Horn K050 Electric Starting Motor Relay K051 50a to PLD 2 K061 Time Relay Fuses on secondary relay board. Step Raise AC Fan Smart Drive Mini Display (Smart Drive Only) Slip Control Power (Smart Drive Only) Smart Drive Power Speed Change... - Page 38 Left Side Light Right Side Light Front Windscreen Wiper Supply Left Windscreen Wiper Vehicle Light Control Spare Cab Platform Work Light Low Beam, Right Low Beam, Left Left Main Beam Right Main Beam Rear Lights Outer Front Roof Lights Front Left Work light Front Right Work Light Bottom Right Work Light Bottom Left Work Light...
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Page 39: Roof Mounted Relays
Engine ECU AdBlue Tank Power (PETU) Spare Start aid relay Before installing any 3 party electrical equipment please consult the Knight Farm Machinery service department (01780 722208). Failure to do so may invalidate any outstanding warranties. 07/06/2023 operators manual 1800v.doc... -
Page 40: Wheels And Tyres
Never oil wheel nuts or studs. Check daily for tightness. Be certain to check regularly for tightness if a wheel has recently been removed. Your Knight vehicle has been supplied with the correct tyres for the specified work. Always replace tyres with tyres of the same rating. -
Page 41: Maintenance Log Book
Maintenance log book Remarks Date Remarks Date Remarks Date Remarks Date Remarks Date 07/06/2023 operators manual 1800v.doc... - Page 42 Remarks Date Remarks Date Remarks Date Remarks Date Remarks Date 07/06/2023 operators manual 1800v.doc...
- Page 43 Remarks Date Remarks Date Remarks Date Remarks Date Remarks Date 07/06/2023 operators manual 1800v.doc...
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Page 44: Section 5: Sprayer Operating Instructions
Section 5: Sprayer Operating Instructions Operating the Muller/Knight Integrated Control System Figure 14 Muller Terminal All sprayer functions are operated from the Muller controller figure 12 (Console may vary dependant on machine spec). Detailed operation is explained in the separate Muller instruction book. - Page 45 Fluid Control Pro General Description Fluid control Pro is the advanced computer interface that controls the cleaning and rinsing of the sprayer tank, plumbing and spray lines. Filling of the sprayer tank is also controlled by this system. All features are operated from a user interface located at the sprayer filling station. Many of the features are duplicated on the in cab sprayer terminal.
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Page 46: Filling The Spray Tank With Water
Fill to empty This method automatically calculates the total volume of product required to spray a specified area at a defined application rate. Additional Controls Other sprayer functions can be controlled from outside of the cab. External control of hydraulic drive pumps; ie Sprayer pump on off External control of fill station lights Control of other optional sprayer functions Engine Speed Control (SPV Only) -
Page 47: Filling With Chemical
2. Switch on the sprayer pump. This can be done from the in cab switch or from the external switch mounted at the rear of the engine cover near the filling hopper. 3. Press the “Fill” button on the control panel in the cab or on the side of the sprayer. When the light is illuminated the self fill system is engaged and the tank will fill. -
Page 48: Spray Pressure Adjustment
Spray Pressure Adjustment Achieving & maintaining the correct spray pressure is vital to accuracy in spray application. Your Knight sprayer is fitted with a Ramsay “Pressure Set” constant pressure regulator, which uses an air diaphragm system to maintain spray pressure & compensate for spray section switch-on &... -
Page 49: Crop Sprayer Calibration
CROP SPRAYER CALIBRATION In order to obtain the best results from the chemical you are to apply it is most important that you read the product label, paying particular attention to the type of nozzle to be used and the pressure it should be operated at. For example:- Application rate 250 Lt./Ha Pressure... - Page 50 Now you can select the appropriate nozzle from your nozzle selection chart to give:- 1.6 Lt./Min 3-4 Bar pressure Medium droplet size You can see that the Lurmark 04F110 Nozzle will give 1.6 Lt./Min at 3 Bar. Fit these nozzles to your sprayer and set the small pressure gauge to 3 Bar pressure. Use an air line or hand pump to inflate with compressed air.
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Page 51: Operating The "4" Series Boom
Operating the “4” Series Boom General Description The Series 4 is an advanced heavy-duty boom designed for large-scale farmers, contractors & root crop growers. The figure 4 design combines great structural integrity with operational flexibility & a high degree of nozzle protection. Hydraulic half-width folding is standard, independent inner &... -
Page 52: Levelling The Boom In Work
Levelling the boom in work Open the boom & adjust working height as outlined above. Operate hydraulic service to bring boom to correct level above crop or ground contours. Locking the boom for one-side operation Establish which side boom it is necessary to fold. Operate the hydraulic service to bring the end of the Tilt/Lock Beam nearest the side, that is to remain folded into contact with the boom centre frame. - Page 53 This page is intentionally blank 07/06/2023 operators manual 1800v.doc...
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Page 54: Operating The Triple Fold Boom
Operating the Triple Fold Boom General Description The triple fold boom is designed for operating widths up to 36m. The first fold stage opens the boom to 12m. The second stage opens to 24m and is protected by a unique trip mechanism that releases pressure in the fold cylinder if an obstacle is encountered. The third stage of the folding operation opens the boom to 36m (or maximum width). - Page 55 2. Operate hydraulic service to bring boom to correct level above crop or ground contours. If the levelling system fails to move the boom, check that the boom lock is fully disengaged. Keep the boom in working position during travelling in the field whenever possible. The machine is more stable and the boom is at its strongest 07/06/2023 operators manual 1800v.doc...
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Page 56: Sprayer Cleaning & Storage
SPRAYER CLEANING & STORAGE When changing chemicals or when a job is completed, wash the sprayer out thoroughly with clean water. Always dispose of rinsing liquid legally & sensibly. Your machine is equipped with a clean water tank, which may be used for washing out in the field – disposing of the washings on the previously treated crop. -
Page 57: Cleaning The Filters
Cleaning the filters Pressure Filter Clean water tank fill valve Suction Filter Suction Filter Liquid is drawn into the pump via a suction filter. For normal spraying, a 30-mesh size replaceable filter element should be fitted. The element should be removed daily & inspected for dirt, residue or damage. Suction Filter Element –... -
Page 58: Cleaning Blocked Nozzles
3) The Product – Use a quality product which is free of lumps or particles. Try to add the chemical in a way that avoids the formation of lumps (for instance pre-creaming some powdered formulations) or allow settlement of the chemical in the tank. Avoid leaving unsprayed product in the tank overnight. -
Page 59: Demounting The Sprayer
DEMOUNTING THE SPRAYER The sprayer supplied as part of your Knight self propelled crop sprayer can be quickly & easily removed from the back of the vehicle for essential maintenance or to allow the vehicle to be used with other Knight demount packages. - Page 60 07/06/2023 operators manual 1800v.doc...
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