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WDT SOLFOG V3 Operating Instructions Manual

Brine fogging system
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Brine Fogging System Type SOLFOG V3
Operating Instructions
Brine fogging system
Type SOLFOG V3
WDT - Werner Dosiertechnik GmbH & Co. KG,
Hettlinger Str. 17, D-86637 Wertingen-Geratshofen, Germany
Phone: +49 82 72 / 9 86 97 – 0, Fax: +49 82 72 / 9 86 97 – 19
www.werner-dosiertechnik.de, info@werner-dosiertechnik.de
(Original installation and operating instructions)
Index: 02
Change date: 19/09/2023
OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx
Page 1 of 65

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  • Page 1 Phone: +49 82 72 / 9 86 97 – 0, Fax: +49 82 72 / 9 86 97 – 19 www.werner-dosiertechnik.de, info@werner-dosiertechnik.de (Original installation and operating instructions) Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 1 of 65...
  • Page 2 Dear customer, Thank you for choosing WDT’s brine fogging system. The brine fog maker SOLFOG V3 corresponds to the latest state of the art. Please contact us if you have any further questions. For queries and spare parts orders, please...

  • Page 3: Table Of Contents

    Reactivating the device ....................27 Carry out disinfection with politainer change..............27 7.8.1 General information regarding disinfection ..............27 7.8.2 Disinfection procedure ....................28 Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 3 of 65...
  • Page 4 11.5 Maintenance protocol ....................63 11.6 Disinfection protocol ...................... 63 11.7 Spare parts / wear parts / consumables ................ 64 Appendices........................64 Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 4 of 65...

  • Page 5: About These Instructions / General

    These Operating and Installation Instructions describe the function, installation, commissioning and operation of the foam brine fogging system type SOLFOG V3. They must be read carefully before use and kept on the device for direct use, so that they are available at any time! These Operating and Installation Instructions are an integral part of the device.
  • Page 6 USE FOOT PROTECTION! Wear approved foot protection to prevent injuries to the feet due to falling objects. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 6 of 65...

  • Page 7: Further Means Of Representation

    Italics Labelling of illustrations or plans Warranty All WDT devices and systems are manufactured using modern production methods and are sub- ject to comprehensive quality control. However, should there be a reason for complaint, any compensation claims shall be directed to the company WDT in accordance with the general terms and conditions of warranty.

  • Page 8: Additional Information

    Information regarding support queries/ identification plate The control unit of the brine fog maker type SOLFOG V3 is subject to continued further devel- opment of both its firmware and hardware. We always strive to preserve the compatibility of the components used.

  • Page 9: Safety Notices

    Brine Fogging System Type SOLFOG V3 Safety notices Intended use The brine fog maker SOLFOG V3 is used to create a saline ocean climate in relaxation rooms, saline rooms, infrared cabins and saunas. WARNING! Health hazard due to unsuitable brine and fragrance oil concentrates! ...

  • Page 10: Electrical System

     Carry out a disinfection every 28 days!  Only use fragrance oil concentrates that have been approved for room scent- ing! Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 10 of 65...
  • Page 11 The device is equipped with numerous safety devices to protect your health.  Never remove or deactivate safety devices during operation!  Never operate the device without functioning safety devices! Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 11 of 65...

  • Page 12: Scope Of Delivery / Accessories / Functional Description

    Scope of delivery / accessories / functional description Scope of delivery / accessories The delivery consists of a ready-to-connect brine fog maker SOLFOG V3, comprising:  Control unit CB36, mounted in the housing  Peristaltic pump type SA for brine solution ...

  • Page 13: Functional Description

    Brine Fogging System Type SOLFOG V3 Functional description The brine fog maker SOLFOG V3 is used to create a saline ocean climate in relaxation rooms, saline rooms, infrared cabins and saunas. The brine fog maker vaporises the brine by means of an ultrasonic fog maker.

  • Page 14: Ultrasonic Fog Maker

    Additional options:  Button plate made of stainless steel, corian, wood, etc. Fig. 6: Button plate, sample illustration  Steam room button Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 14 of 65...

  • Page 15: Lighting System For Fog Outlet (Option)

    Humidity technical room max. 70% Ventilation (in and out) Recommended in the technical room Software version Hardware version CB 36 Table 1: Technical data Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 15 of 65...

  • Page 16: Transport And Storage

    Damage to the device due to improper transport!  The device must only be transported in its original packaging!  When transporting the WDT brine fog maker, proceed with caution to pre- vent damage due to force or careless loading and unloading.

  • Page 17: Mechanical Installation

    Installation notices The SOLFOG V3 is installed on a wall in the technical room. The line to the cabin should be as short as possible (max. 4 m) and must be installed with a gradient of at least 1°...

  • Page 18: Install Solfog V3

    The device can fall down when installed by a single person!  Always carry out the installation with 2 persons! With the exception of the roller carrier and the brine solution, the SOLFOG V3 is delivered ready for operation. It should be installed in an easily accessible location.
  • Page 19 Installation without lighting system Cabin Technical room Plastic washer Inner cone Minimum gradient 1% Push button (option) Fig. 8: Installation plan SOLFOG V3 without lighting system Installation with lighting system Cabin Minimum Chrome washer Connection cable to the gradient 1% control housing...
  • Page 20 Maximum line length 4 m. Pay attention to the gradient in the line. Install the nozzle washer on the sauna wall. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 20 of 65...
  • Page 21 The built-in socket and the software programme for the fog lighting are already installed during production of the SOLFOG. Install the chrome-plated nozzle washer on the sauna wall. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 21 of 65...

  • Page 22: Electrical Installation

     The dosing time and pause time can be specified with an ex- ternal control unit. NOTICE Electric wiring: See wiring diagram in Chapter 11.2 on page 60. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 22 of 65...

  • Page 23: Commissioning

    1) Insert the roller carrier in the fragrance pump (see Chapter 7.5 on page 24). 2) Carry out disinfection (see Chapter 7.8 on page 27). 3) Insert/change the brine politainer (see Chapter 7.9 on page 33). Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 23 of 65...

  • Page 24: Display And Controls

    Injury to fingers (crushing) possible!  Only conduct the work when the device has been switched off and secured against being reactivated! Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 24 of 65...
  • Page 25 2) Pull the hose bracket (Fig. 13, No. 33) out of the guide in the housing. 3) Push the roller carrier (Fig. 13, No. 34) onto the shaft. Fig. 14: Insert roller carrier Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 25 of 65...

  • Page 26: Disassembling The Roller Carrier

    The corresponding displays are shown in sequence. After successful entry, the device is ready for operation. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 26 of 65...

  • Page 27: Reactivating The Device

     On the 25th day, the display shows a message that a disinfection will be required in 3 days, at the latest. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 27 of 65...

  • Page 28: Disinfection Procedure

    The display “Disinfection necessary in 0 days” can be hidden with Esc/En- ter in order to be able to continue operating the system for a short time until the next disinfec- tion. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 28 of 65...
  • Page 29 9) Pull the politainer connection from the suction line’s Connecting plug Fig. 23: Pull off politainer connection Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 29 of 65...
  • Page 30 Fig. 27: Push on nozzle adapter 14) Confirm the message Push on nozzle adapter  with the Enter key Fig. 28: Menu: Push on nozzle adapter Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 30 of 65...
  • Page 31 Removing and inserting the fog maker container requires some effort! Loud snapping sounds are normal. see following page Fig. 33: Menu: Rinse fog maker container Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 31 of 65...
  • Page 32 The disinfection programme that has been started can be cancelled by switching it off at the main switch. Each disinfection must be documented in the disinfection protocol! Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 32 of 65...

  • Page 33: Inserting/Changing The Brine Politainer

    Health hazard due to lack of disinfection!  Always carry out a disinfection prior to inserting the politainer!  We urgently recommend that you only use a highly pure, disinfected WDT brine solution. To connect a new, unused brine politainer with a 5% brine solution to the dosing line, proceed...

  • Page 34: Operation / Use

     After opening, the brine has a maximum shelf life of 28 days! After that, the brine must be disposed of with the politainer! NOTICE Each disinfection must be documented in the disinfection protocol! Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 34 of 65...

  • Page 35: Check For Operational Readiness

    The device is switched on at the main switch (Fig. 38, No. 03); it starts and is in the most recently selected operation mode. The device is switched off at the main switch (Fig. 38, No. 03). The operating parameters are saved. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 35 of 65...

  • Page 36: Button Plate Function

    Chapter 8.7.18, Set Config / Push button illumination. Fog lighting function The fog lighting starts and ends automatically, along with the SOLFOG’s fog generation. Fig. 40: Fog lighting Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 36 of 65...

  • Page 37: Control Unit

    This does not apply to the test menus (output test/input test). These must be actively exited! A start button (option) can be plugged into a socket on the control housing, as desired. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 37 of 65...

  • Page 38: Operation Display

    (if the symbol is absent, the timer is not selected) Operating contact open (system/device in standby position) Operating contact closed (system/device ready for operation) Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 38 of 65...

  • Page 39: Start Disinfection

    , then set the seconds and Fig. 46: Menu: Fogging time  save with the Enter key The display returns to the main menu. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 39 of 65...

  • Page 40: Set Operation Modes

     Externally: The device can be activated (fog on) or deactivated (standby position) via an ex- ternal contact (e.g., higher-level control such as WDT central control). As long as the contact is closed, fog is generated. The dosing time and pause time can be specified with a higher-level control...

  • Page 41: Set Fan Rotation Speed

    4) In the overview, select the entry to navigate to the main menu. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 41 of 65...

  • Page 42: Check Electrical Inputs

    2) Select the language using the arrow keys and save with  the Enter key The display returns to the main menu. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 42 of 65...

  • Page 43: Set Time/Date

    2) Use the arrow keys to select the week day and confirm  with the Enter key Fig. 55: Menu: Timer weekly overview Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 43 of 65...
  • Page 44 (If the symbol is absent in the operation display, the timer function is switched off.) Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 44 of 65...

  • Page 45: Set Contrast

    If a memory card is inserted, all changes are written to the memory card. Fig. 60: Menu: Data log Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 45 of 65...

  • Page 46: Conduct A Reset

    Select Yes to change the settings and navigate back to the main menu b) Select No to navigate back to the main menu with- out changes Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 46 of 65...

  • Page 47: Set Config / Push Button Illumination

    Fig. 63: Menu: Config - Password NOTICE Reset Config parameter entries are always protected by the user password. The password protection cannot be deactivated here. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 47 of 65...

  • Page 48: Change The Brine Solution

    Fig. 64: Fan and fragrance container To replenish the fragrance oil concentrate, proceed as follows: 1) Deactivate the device at the main switch (Fig. 38, No. 03). Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 48 of 65...
  • Page 49 Restricted operation or damage due to unsuitable fragrance oil concen- trates! Unsuitable fragrance oil concentrates that are not certified and approved by WDT may restrict the operation of the device or damage it!  Only use WDT fragrance oil concentrates for room scenting! 4) Screw the fragrance container (Fig.

  • Page 50: Maintenance / Fault Removal

    (Fig. 65, No. 24) until the housing snaps open. 3) Rotate the cover to the side. Close the housing in reverse se- quence. Fig. 65: Open control housing Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 50 of 65...

  • Page 51: Device Maintenance

    We recommend that you assign a specialist firm to carry out regular maintenance. In order to ensure the proper function of the SOLFOG V3, pay attention to the following points:  Disinfection and maintenance in accordance with the maintenance protocol in Chapter 11.5 on page 63.

  • Page 52: Check/Change Hose Bracket Kit

    38 Gear motor 39 Flat washer 40 Screw 9.3.1 Replace hose bracket kit and roller carrier See description in Chapter 7.5 on page 24. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 52 of 65...

  • Page 53: Renew Hose On Hose Bracket

    4) Fix the hose ends with new hose clamps and cut off the protruding ends of the hose clamp. 5) Install hose bracket (see Chapter 7.5 on page 24). Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 53 of 65...

  • Page 54: Cleaning Of The Fog Maker Container

     Wear chemical-resistant protective gloves and goggles! WARNING! Risk of crushing! Injury to fingers (crushing) possible!  Wear thin gloves when engaged in fault removal! Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 54 of 65...

  • Page 55: Fault Indications

     Maximum runtime of 28 days  Carry out disinfection, as de- has expired scribed in Chapter 7.8 on page 27 Disinfection necessary Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 55 of 65...

  • Page 56: Fault Removal

     Check cable and coupling  Lighting rod defective  Renew the lighting rod   Circuit board output defec- Check outlet/renew circuit board tive Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 56 of 65...

  • Page 57: Decommissioning / Storage / Disposal

    When recommissioning the device, follow the commissioning steps according to Chapter 7 on page 23 and pay attention to the points in the commissioning protocol according to Chapter 0 on page 62! Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 57 of 65...

  • Page 58: Disposal

     When in doubt, information may be obtained from the institution responsible for disposal at your location. Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 58 of 65...

  • Page 59: Documents

    Brine Fogging System Type SOLFOG V3 11 Documents 11.1 Declaration of conformity Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 59 of 65...

  • Page 60: Wiring Diagrams

    Brine Fogging System Type SOLFOG V3 11.2 Wiring diagrams Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 60 of 65...
  • Page 61 Brine Fogging System Type SOLFOG V3 Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 61 of 65...

  • Page 62: Commissioning Protocol

    Push button „-„ + and - illumination Timer Monday 00:01-23:59 Tuesday 00:01-23:59 Wednesday 00:01-23:59 Thursday 00:01-23:59 Friday 00:01-23:59 Saturday 00:01-23:59 Sunday 00:01-23:59 Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 62 of 65...

  • Page 63: Maintenance Protocol

                          Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 63 of 65...

  • Page 64: Spare Parts / Wear Parts / Consumables

     Commissioning Protocol WDT  Maintenance Protocol WDT  Installation instructions for flush-mounted box No.: BB DW BB 001-03 Installation flush- mounted box V2 Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 64 of 65...
  • Page 65 ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ Index: 02 Change date: 19/09/2023 OI No.: BA DW 042-02 Solfog V3 CB36 EN.docx Page 65 of 65...
  • Page 67 2.2 Service and operating personnel instructed  Additional remarks: Commissioning and instruction carried out by: Instructed persons: Signature of commissioner: Countersigned by operator: Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Inbetriebnahmeprotokolle IP\WDT-IP-070-EN-Solfog V3 FO 00.docx Page 1 of 1...
  • Page 69 Signature Countersigned by operator: Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Wartungsprotokolle WP\WDT-WP-070-EN-Solfog V3 FO 00.docx  = Work completed Key: X = every 28 days, 1 = monthly, 3 = every 3 months, 6 = every 6 months, etc.;...
  • Page 71 EN - Additional sheet: flush mounted box V2 Assembly and sealing of the flush mounted box V2 for push button plates CAUTION ! Before starting to work, make the electrical lines volt free and protect them against new connection! Wear protective clothes! Assembly in building panels a) Install the empty conduit at the g) Place...
  • Page 72 Plaster the brickwork so that the Flush mounted flush mounted box flushes with the plaster. Brickwork WDT - Werner Dosiertechnik GmbH & Co. KG Hettlinger Str. 17, D-86637 Wertingen-Geratshofen Phone:+49 (0) 82 72 / 9 86 97 – 0 ; Fax – 19 E-mail: info@werner-dosiertechnik.de...

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