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ASP TGB BLADE 600 Installation Instructions Manual

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INSTALLATION INSTRUCTIONS
TGB
BLADE 600/1000
.

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Summary of Contents for ASP TGB BLADE 600

  • Page 1 INSTALLATION INSTRUCTIONS BLADE 600/1000...

  • Page 2: Safety Instructions

    Dress for safety. DO NOT wear loose clothing, gloves, neckties or jewelry if using power tools to assemble this product. Insert all nut covers after you finish installation. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...

  • Page 3: Maintance And Cleaning

    It is necessary to check the air filter of the heater regularly, depending on the dust environment in which the vehicle is operated. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 4 BLADE 600/1000 CAB PREVIEW Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 5 WINDOW DEFROST HARNESS FRONT WINDOW DEFROST If you have a TGB 600 route the harnesses on the other side of the vehicle. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 6 BLADE 600/1000 Unmount seats and side upper cover. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 7 See picture below for your better orientation. TGB 1000 SEE NEXT PAGE Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 8 BLADE 600/1000 TGB 1000 Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 9 Connect the battery connectors only after all other wirings have been connected. Red wire has to be connected with “plus”; black wire has to be connected with “minus”) Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 10 Find the original connector near the battery space. Install the cross-wire connector (on relay harness ACC) onto the original black/brown wire. DETAIL VIEW Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 11 Connect power supply connector on wiper/washer electrical harness with the appropriate connector on the power supply harness. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 12 Mount wiper/washer switch into the holder and connect the appropriate connector wiper/washer electrical harness to the switch. Install the covers back to position. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 13 Place the rear frame holder onto the rear rack. Fix the holder to original fixing points of vehicle by included screws, washers and covers. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 14 Place the front left frame holder onto the front rack. Fix the holder to original fixing points of vehicle by included screws, washers and covers. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 15 Place the front right frame holder onto the front rack. Fix the holder to original fixing points of vehicle by included screws, washers and covers. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...

  • Page 16: Panels Installation

    BLADE 600/1000 PANELS INSTALLATION Place the front panel onto the front frame holders of the front part of the vehicle. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 17 BLADE 600/1000 Fix the front panel with the frame holders by included screws, washers and covers on both sides. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 18 BLADE 600/1000 Place the rear panel onto the rear frame holders of the vehicle. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 19 BLADE 600/1000 Fix the rear panel with the frame by included screws, washers and covers. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 20 BLADE 600/1000 Connect front panel and rear panel with the roof. Use only centered bolts as seen in the next pictures! Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 21 Adjust the roof panel to correct position and fix the front panel with the roof panel by included screws, washers, nuts and covers. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 22 Adjust the roof panel to correct position and fix the rear panel with the roof panel by included screws, washers, nuts and covers. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 23 Place the left front reinforcement onto the vehicle and insert upper part of the reinforcement under the roof carefully. Fix the reinforcement with the vehicle original fixing point by included screw and washer. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 24 BLADE 600/1000 Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 25 BLADE 600/1000 Mount front panel, roof panel and left front reinforcement together. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 26 BLADE 600/1000 Repeat previous steps on the second side. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 27 BLADE 600/1000 Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 28 BLADE 600/1000 Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 29 BLADE 600/1000 Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 30 BLADE 600/1000 Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 31 If you dont have door assemblies skip to page 47. Place the front door ledge onto the front reinforcement and fix the ledge with the reinforcement by included screw. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 32 Adjust the front door ledge to correct position and fix the ledge with the vehicle by original fixing point and by included screw, washers and tube. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 33 BLADE 600/1000 Place the rear door ledge onto the rear reinforcement and fix the ledge with the reinforcement by included screw. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 34 Adjust the reaar door ledge to correct position and fix the ledge with the vehicle by original fixing point and by included screw, washers and tube. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 35 BLADE 600/1000 Place the bottom ledge onto the ledges and fix ledges by included screws. Repeat previous steps on second side. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 36 BLADE 600/1000 Clean the inner plane of the front plastic panel (red mark) and stick with included self-glued velcro. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 37 PVC with velcro onto the PVC part. DETAIL CUT VIEW FROM UPPER SIDE FOR YOUR BETTER ORIENTATION SEE NEXT PAGE Repeat previous steps on the second side. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 38 BLADE 600/1000 Detailed (inner side) photo of installed front PVC part on the right side of the vehicle. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 39 BLADE 600/1000 Clean the inner plane of the rear plastic panel (red mark) and stick with included self-glued velcro. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 40 PVC with velcro onto the PVC part. DETAIL CUT VIEW FROM UPPER SIDE FOR YOUR BETTER ORIENTATION SEE NEXT PAGE Repeat previous steps on the second side. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 41 BLADE 600/1000 Detailed (inner side) photo of installed front PVC part on the right side of the vehicle. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 42 BLADE 600/1000 Clean the inner plane of the roof plastic panel (red mark) and stick with included self-glued velcro. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 43 BLADE 600/1000 Loose the screws and washers from roof, save screws and washers for later usage. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 44 In the PVC door parts are magnets (red marks). These magnets have to hold PVC door closed. Repeat previous steps on the second side. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 45 BLADE 600/1000 SEE NEXT PAGE Outer view onto the right PVC door installed. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 zech Republic e-mail: info@aspgroup.cz...
  • Page 46 Adjust the PVC door to the best position. Fix the PVC door by screws and washers from page 43. Repeat previous steps on the second side. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 47 Install the washer holder onto the front left reinforcement. Mount washer tank holder, washer tank on holder and connect washer motor connector and washer hose. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 48 Connect the wiper/washer harness with the wiper. Connect the window defrost harness with the front window connector on both sides. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 49 Connect the washer hose to the washer tube. Fill the washer liqude into the washer tank before first usage. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 50 BLADE 600/1000 Place the side mirror with the holder to the front panel. Fix the holder with the panel by included screws and washers. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 51 BLADE 600/1000 Repeat previous steps on the second side. Tighten all screws and nuts, which you installed. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 52 BLADE 600/1000 Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 53 Wiper/washer system is controlled by switch on left handlebar (on picture below). Switch first position starts wiper, second position (with spring) starts washer. SEE NEXT PAGES Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 54 TURN OFF THE DEFROST SYSTEM MANUALY, PRESS THE SWITCH TO THE “ZERO” POSITION. It is strongly recommended to not use window defrost and vehicle winch simultaneously. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...
  • Page 55 BLADE 600/1000 Before every ride, check out side mirrors adjustment. Side mirrors has to be adjusted to focus on driver critical view angles. Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic...
  • Page 56 BLADE 600/1000 Tel: +420 378 21 21 21 ASP Group s.r.o. www.aspgroup.cz Staroplzenecká 290, Letkov 326 00 Czech Republic e-mail: info@aspgroup.cz...

  • Page 57: Declaration Of Conformity

    Declaration of conformity ASP Group s.r.o. Staroplzenecká 290 326 00 Letkov (u Plzně) Česká republika / Czech Republic...

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