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LZHZXY WF-007A Instruction Manual

Wire filling machine

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WF—007A
Wire filling machine
(Argon arc welding wire feeding
machine)
An instruction manual
2010-1-02

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Summary of Contents for LZHZXY WF-007A

  • Page 1 - 1 - WF—007A Wire filling machine (Argon arc welding wire feeding machine) An instruction manual 2010-1-02...
  • Page 2 - 2 - Directory Safety rules Important statement The first chapter Product introduction 1.attention 2.Introduction 3.Use 4.Function setting and specifications 5.Cold filler wire machine standard parts list 6.The main function characteristic 7.The main technical parameters 8.Component model specification and selection table 9.The second chapter Installation guide 1.Connection and installation of each component of the filling wire...
  • Page 3 - 3 - 2.Manual argon arc welding wire filling machine operation steps in the process of 3.Automatic argon arc welding machine welding process of wire filling machineoperation steps 4.The choice of matching of welding torch 5.The selection of supporting power 6.When in use, the welding torch operation points 7.When in use, the matters needing attention fourth...
  • Page 4 - 4 - 1.Wire feeding machine front view 2.TIG welding with wire feeding head installation diagram 3.Side view of wire feeding machine 4.Side view of wire feeding machine 5.Argon arc welding wire feeding machine system schematic diagram of connection Safety rules: Warning: procedures and unsafe operation will lead to personal injury or death! All the equipment of the user, the user and...
  • Page 5 - 5 - 4, in the installation and maintenance of the equipment before cut off all power supply. 5, turn off the power when not in use. 6, according to the user's manual welding power supply grounding installationguide; 7, do not use the old cable joints and too small and poor contact; 8, don't put the cable wound on the body;...
  • Page 6 - 6 - 4 ,through reading all the material safety data sheet or the manufacturer's instructions. Good protection of compressed gas cylinders: Will usually use compressed gas cylinders when welding, be careful with. 1, avoid the compressed gas cylinders from overheating, mechanical shock and arc damage.
  • Page 7 - 7 - 2, the protective screen or baffle to protect other personnel; 3, wear protective clothing and protective shoes. to prevent fire and burn Heat the workpieces, thermal equipment, splash and spark may cause fire and burns. 1, in the work area wear appropriate eye protection products, face and body.
  • Page 8 - 8 - 3, due to the welding affect pacemaker, all cardiac pacemaker users should befar away from the welding work area, consult a doctor should be close to the front. Provide adequate maintenance for equipment Equipment maintenance and inappropriate may make the effect becomes worse,even the most serious consequence is caused by fire and electric shock,resulting in personal injury and death.
  • Page 9 The specification of the right of final explanation and modification, the company will not regularly on this instruction manual modified without prior notice. The first chapter Product introduction Introduction WF-007A Cold filler wire machine (argon arc welding wire feeding machine) is used for argon arc welding, laser welding,...
  • Page 10 - 10 - 1, as the manual argon arc welding process with filler wire. 2, for the automatic argon arc welding machine and welding robot welding processwith filler wire. 3, for the laser welding process of automatic wire fill. Cold filler wire machine...
  • Page 11 - 11 - 8, greatly enhance the work efficiency, reduce labor intensity, save labors and equipment cost. 9, good welding effect is stable, improve the quality of products; 10, various function parameters of independent continuous adjustable. 11, adjusting the parameters with high accuracy. 12, the standardization of products and components, according to the actualapplication of matching.
  • Page 12 - 12 - Wire size:0.6mm,0.8mm,1.0mm,1.2mm,1.6mm,2.0mm Wire feed speed range:0-800 cm/min A pulsed wire feeding time: 0-10 Pulse pause time: 0-10 Time delay starting: 0-10 Back to silking time: 0-10 Power off time delay: 0-5 control: 4 步 Step voltage: DC 0~10V External input Move the wire feeding...
  • Page 13 - 13 - The second chapter Installation guide Connection and installation of each component of the filling wire machine 1、 Wire guide wire filling machine for pipe installation: 1)、The guide tube is inserted into the front end of round wire feeding mechanism.
  • Page 14 - 14 - 4、 The connecting wire filling gun and the welding gun. 1) To install 1#, 2# support, put the ceramic gas hood frone welding caps loosen. And then the bracket is sheathed at the front end of the cap on the original location, and then set up the front cap, fitted...
  • Page 15 - 15 - Wire installation 1, wire feeding machine is connected with the working power supply. 2, the wire disc hanging on the wire feeding machine wheel shaft 3, the wire through the wire feeding wheel, and press attention, wire feeding wheel should be matched with the wire diameter.
  • Page 16 - 16 - 8, wire filling gun by fixing bracket is fixed on the gun, and adjust the wire feeding angle, let the wire alignment pool position. Connection and installation machine with cold filler wire argon arc welding machine 1,the fixed bracket is installed on the argon arc welding gun 2, the argon arc welding arc starting signal line is connected to a wire fillingmachine panel on the arc signal input end;...
  • Page 17 - 17 - 1)According to table 1.8.2 wire filling gun model specifications, according to wire material selection of wire filling gun type. 2)According to the wire diameter according to table 1.8.4 insulated steel wire tubespecification table, table 1.8.5 Teflon wire feeding tube specifications, in accordance with the wire material selection of wire feeding tube type, insulatedwith stainless steel and steel wire feeding tube.
  • Page 18 - 18 - 2, before switching on the power, must ensure that all electrical connection is correct. 3, due to the use of wire filling machine led to the use of time and work current gun increased a lot. Typically, strongly recommended the use of water-cooledwelding torch.
  • Page 19 - 19 - completion of 12 soft touch keys, simple and convenient. Button description "+" "-" key: Operation: can adjust the size of the wire feed speed, according to the "+" button,the speed increases; according to the "-" key, the velocity decreases.
  • Page 20 - 20 - decrease. Parameter settings window 〖▲〗 bond amounting to: 〖▼〗 Operation: the key is invalid Set status: upward or downward parameter selection of projects. The "〖▲〗" to Key to select parameters, press the "〖▼〗 " key amounting, downward selectionparameters Item.
  • Page 21 - 21 - continuous wire 2T (indicator),then the parameters of the current setting is the parameters of continuous wire2T, and so on. "Running" button: In the standby mode: press the "running" button, enter the running state. This[run] indicator light flashing display. "Parameter settings"...
  • Page 22 1-2The work of the state description WF-007A has a total of three kinds of working state, respectively is: the standbystate, parameter setting, running state. Turn on the power switch, which enter the standby state.
  • Page 23 - 23 - 2、 Parameter setting operation 2-1 Enter the parameter setup state In the standby mode, set the "button" parameters, then enter the parameter setup state, [set] lights display, digital tube display flickering parameters in terms of the values of the current.
  • Page 24 - 24 - 2-2 Parameter setting method In the parameter setting state, according to the operation mode of "window" - ""button to select the mode of operation need we, indicating lamp current operatingmode is corresponding to light. Then according to the parameter setting in the window - ""...
  • Page 25 2-3 Setting a corresponding relation between the project and the operation mode of the parameters There is the 6 parameter setting project WF-007A control system, but not every project is suitable for operation mode of every kind of work, the corresponding relationship between...
  • Page 26 - 26 - Welding 0-20 ● ● ● machine start delay Pulse pulse time 0-10 ○ ○ ● Pulse stop time 0-10 ○ ○ ● Note: the table This project has said Indicates that the ● , ○ project does not exist 3, Run the wire feeding operation 3-1 Entered the running state In the standby mode, press the "run"...
  • Page 27 - 27 - 3-2 Run the wire feeding method of operation When the switch is closed, the system enters standby state, if you want to last operation parameters (if the last parameter setting is to press "save" button to exit the parameter) operation, directly according to "run" key to enter the runstate, with the press the start switch, you can start feeding operation.
  • Page 28 - 28 - speed is good value in the system comes with the EEPROM, even if the power, will not be lost, to use the next run; if not according to "save" the keyparameters, the numerical value only on the current run effectively, after power off, will be the last set to save the good data recovery.
  • Page 29 - 29 - Wire feeding tube knot Straighten out the wire feeding tube wire feeding wheel misalignment Wire feeding wheel alignment guide tube Wire feeding tube blockage Replace wire feeding tube The pull is not enough Loosen the wire disc brake The wire feeding pipe damage Replace wire feeding tube Digitalspeed...
  • Page 30 - 30 - Wire feeding wheel no compression Clamping wire feeding wheel Wire filling gun catheter and wire To properly connected wire feeding feeding hose connected properly tube and wire filling gun catheter wire filling Wire filling gun out of silk nozzle unscrew, switch wire resend Drawing the wire back over the point, then the wirethrough the wire...