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PRO4848
Assembly instructions manual
Avid CNC PRO4848 Assembly Instructions Manual
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Contents
Table of Contents
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Table of Contents
Table of Contents
1 Base Assembly
Crossmember Installation
Linear Rail Installation
Gear Rack Installation
2 Riser Assembly
Linear Bearing Block Installation
Risers
3 Gantry Assembly
Gantry Extrusion Installation
Gantry Gear Rack Installation
Linear Rail Installation
Gantry Bumper Installation
Gantry Carriage Installation
4 Rack and Pinion Drive Installation
NEMA 23 Drive Assembly
NEMA 34 Drive Assembly
R&P Drive Installation
5 Axis Assembly
6 Cable Track Assembly
7 Motor and Sensor Connections
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PRO4848 CNC 4' x 4'
Assembly Instructions
v2018Q4.3, 16.1 Model Revision
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Summary of Contents for Avid CNC PRO4848
Page 1
PRO4848 CNC 4' x 4' Assembly Instructions v2018Q4.3, 16.1 Model Revision...
Page 2: Table Of Contents
5 Z-Axis Assembly 6 Cable Track Assembly 7 Motor and Sensor Connections PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 3: Base Assembly
PRO Series 4848 Assembly Base Assembly PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 4
• (8) CRP813-01 Leg Kit Gusset • (32) M8 x 14mm Hex Cap Bolt PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 5
• Thread the socket head cap screws into the t-nuts through the anchor fasteners as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 6
1.1. TABLE LEG ASSEMBLY • Slide the anchor assembly into the extrusion. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 7
• Repeat the previous steps on both sides for each of the 1250mm Leg extrusion sections. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 8
• Repeat the previous steps one side for each of the 750mm Leg extrusion sections. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 9
• Install a foot assembly onto a piece of 750mm Leg extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 10
1.1. TABLE LEG ASSEMBLY • Fully tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 11
• Repeat the previous steps for each of the 750mm Leg extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 12
• Use a section of 1250mm Leg Extrusion to join two of the 750 mm Extrusion sec- tions. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 13
• Position the crossmember 6.5" (160mm) from the bottom of the leg. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 14
An M6 ball-end driver attachment for a drill or impact driver can make assembly more efficient. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 15
• Attach a leg gusset to a leg as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 16
Note: The top of the gusset should be roughly flush with the top of the extrusion. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 17
Note: Do not prethread t-nuts into the inside gussets at this time. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 18
Note: Only two of the three leg sets should have a lowered gusset. The lowered gussets should be on opposite legs as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 19
• Slide the 1440mm length of leg extrusion onto the lowered gussets as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 20
• Leave some space between the electronics mounting bar and the legs. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 21
1.1. TABLE LEG ASSEMBLY • Roll two t-nuts into the indicated t-slot. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 22
1.1. TABLE LEG ASSEMBLY • Install anchor fasteners as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 23
• Tighten the anchor fasteners installed in the previous step. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 24
PRO Series 4848 Assembly 1.1. TABLE LEG ASSEMBLY • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 25
• (5) 4080 with Anchor Counterbore, 1250mm • (2) 4080 Extrusion, 1600mm PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 26
• Attach the leg assemblies to two 1600mm lengths of 4080 extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 27
• Fully tighten the anchor fasteners of all four legs. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 28
• Thread the socket head cap screws into the anchor fasteners as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 29
1.2. TABLE FRAME ASSEMBLY • Slide the anchor assembly into the extrusion. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 30
• Loosely thread the double t-nuts onto the socket head cap screws as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 31
• Repeat the previous steps on both sides for all of the crossmember extrusion pieces. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 32
• Slide the t-nuts into the frame extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 33
1.2. TABLE FRAME ASSEMBLY • Repeat the previous step for all crossmembers. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 34
Note: Measure from multiple points along the crossmembers to ensure square- ness. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 35
Note: Repeat this step for all 8 screws in each of the crossmembers. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 36
M8 Roll-In T-Nut • Roll t-nuts into the crossmember extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 37
• Slide the t-nuts under the holes of the gusset. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 38
M8 x 14mm Hex Cap Bolt • Fasten the gusset to the extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 39
PRO Series 4848 Assembly 1.2. TABLE FRAME ASSEMBLY • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 40
• Repeat the previous steps for the remaining gussets. • Fully tighten any remaining fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 41: Crossmember Installation
• (5) 4080 with Anchor Counterbore, 1250mm • (2) 4080 Extrusion, 1600mm PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 42
• Thread the socket head cap screws into the anchor fasteners as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 43
1.3. CROSSMEMBER INSTALLATION • Slide the anchor assembly into the extrusion. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 44
• Loosely thread the double t-nuts onto the socket head cap screws as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 45
• Repeat the previous steps on both sides for all of the crossmember extrusion pieces. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 46
• Slide the t-nuts into the frame extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 47
1.3. CROSSMEMBER INSTALLATION • Repeat the previous step for all crossmembers. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 48
Note: Measure from multiple points along the crossmembers to ensure square- ness. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 49
An M6 ball-end driver attachment for a drill or impact driver can make assembly more efficient. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 50: Linear Rail Installation
– (4) M8 x 25mm Socket Head Cap Screw – (4) M8 Roll-in T-nut PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 51
M5 x 20mm Socket Head Cap Screw • Thread fasteners into the linear rail as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 52
• Repeat this step for each of the linear rails. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 53
• Slide one of the rails into the extrusion t-slot as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 54
Note: The rail should be roughly flush with the end of the extrusion. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 55
• Attach the rail alignment jig to the extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 56
PRO Series 4848 Assembly 1.4. LINEAR RAIL INSTALLATION • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 57
• Clamp the end of the linear rail to the jig. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 58
• Repeat the previous steps on the other side of the rail. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 59
1.4. LINEAR RAIL INSTALLATION • Fully tighten fasteners of the clamped rail. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 60
1.4. LINEAR RAIL INSTALLATION • Remove the clamps and adjustment jigs. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 61
• Place plastic covers in each of the rail counterbores as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 62
• Repeat the previous steps on the other side of the machine. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 63: Gear Rack Installation
– (10) M8 x 12mm Button Head Cap Screw • (2) 52" Gear Rack PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 64
Gear Rack - 52" • Thread fasteners into the gear rack as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 65
• Repeat this step for each of the gear rack sections. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 66
• Slide one of the sections of gear rack into the extrusion. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 67
• Ensure the gear rack is spaced 4" from the end of the extrusion as pictured. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 68
PRO Series 4848 Assembly 1.5. GEAR RACK INSTALLATION • Tighten the indicated fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 69
• Repeat these steps on the other side of the machine. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 70: Riser Assembly
PRO Series 4848 Assembly Riser Assembly PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 71: Linear Bearing Block Installation
The following parts and bags will be used in this section: • (4) Linear Bearing Block • (1) Grease Gun PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 72
Note: Do not remove the plastic bearing retainers at this time. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 73
Note: The blocks contain a plastic bearing retainer that should not be removed before installation. (See next page.) PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 74
• Use the rail to push the plastic bearing retainer out of the block as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 75
Note: Do not remove the grease gun from the grease fitting by pulling directly backwards. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 76
film. If a film is not present, then add one additional pump of grease to your blocks. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 77
• Repeat this step on the other side of the machine. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 78
– (1) Rubber Bumper – (2) M8 x 20mm Socket Head Cap Screw PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 79
• Attach the rubber bumper to the bumper plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 80
PRO Series 4848 Assembly 2.2. TABLE BUMPERS • Tighten the indicated fastener. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 81
Note: Two of the bumpers are assembled in a mirrored configuration. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 82
M8 x 35mm Socket Head Cap Screw • Install a bumper to the extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 83
PRO Series 4848 Assembly 2.2. TABLE BUMPERS • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 84
2.2. TABLE BUMPERS • Install bumpers at the remaining the locations. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 85: Risers
• (2) 8080 Extrusion, 200mm • (2) [CRP820-10] Riser Joining Plate PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 86
• Install a riser onto the linear bearing blocks as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 87
PRO Series 4848 Assembly 2.3. RISERS • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 88
• Thread fasteners through the holes in the riser plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 89
PRO Series 4848 Assembly 2.3. RISERS • Partially tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 90
• Install a CRP820-02 Gantry Interface Plate to a piece of 8080 extrusion as indi- cated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 91
PRO Series 4848 Assembly 2.3. RISERS • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 92
Note: The long side of the Gantry Interface Plate should face the inside of the machine as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 93
• Bring the Gantry Interface Plate flush with the top of the gantry plate PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 94
PRO Series 4848 Assembly 2.3. RISERS • Fully tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 95
• Thread the indicated fasteners into the Riser Joining Plate. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 96
2.3. RISERS • Slide the Joining Plate into the indicated t-slots. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 97
• Align the Joining Plate so that it is 6.3" (160mm) above the riser plate as indicated. • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 98
• Repeat these steps on the other side of the machine. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 99: Gantry Assembly
PRO Series 4848 Assembly Gantry Assembly PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 100: Gantry Extrusion Installation
– (6) M8 x 35mm Socket Head Cap Screw – (1) [CRP830-03] Gantry End Cap PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 101
M8 Roll In T-Nut • Slide t-nuts into the indicated t-slots. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 102
3.1. GANTRY EXTRUSION INSTALLATION • Orient the t-nuts as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 103
3.1. GANTRY EXTRUSION INSTALLATION • Slide t-nuts into the indicated t-slots. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 104
3.1. GANTRY EXTRUSION INSTALLATION • Orient the t-nuts as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 105
• Repeat these steps on the other end of the extrusion. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 106
The remaining two clearance holes are for mounting the bumper plate. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 107
PRO Series 4848 Assembly 3.1. GANTRY EXTRUSION INSTALLATION • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 108
Note: This step can be made easier by sliding the risers to the end of the machine. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 109
• Bring the End Cap flush with the Interface Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 110
• Attach the gantry to the Interface Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 111
3.1. GANTRY EXTRUSION INSTALLATION • Partially tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 112
• Align the t-nuts in the gantry with the holes on the Joining Plate. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 113
• Thread the socket head cap screws into the t-slots as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 114
PRO Series 4848 Assembly 3.1. GANTRY EXTRUSION INSTALLATION • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 115
3.1. GANTRY EXTRUSION INSTALLATION • Fully tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 116: Gantry Gear Rack Installation
– (10) M8 x 12mm Button Head Cap Screw • (1) 52" Gear Rack PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 117
M8 Slide-in T-Nut • Thread the indicated fasteners into the gear rack. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 118
Note: The gear teeth should face away from the joining plate. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 119
• Adjust the gear rack so that the end is approximatly 2 3/4" (70mm) from the end of the extrusion. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 120
3.2. GANTRY GEAR RACK INSTALLATION • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 121: Linear Rail Installation
– (6) M8 x 35mm Socket Head Cap Screw – (1) [CRP830-03] Gantry End Cap PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 122
• Thread the indicated fasteners into the linear rails. Note: The outermost holes do not have fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 123
3.3. LINEAR RAIL INSTALLATION • Slide the threaded rails into the indicated t-slots. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 124
Note: Do not install fasteners in the remaining two holes of the Gantry End Cap. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 125
PRO Series 4848 Assembly 3.3. LINEAR RAIL INSTALLATION • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 126
• Attach a Rail Adjustment Jig at one end of the gantry as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 127
PRO Series 4848 Assembly 3.3. LINEAR RAIL INSTALLATION • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 128
• Clamp the end of the rail to the rail Rail Adjustment Jig. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 129
• Repeat the previous steps to clamp the other side of the rail. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 130
• Tighten the highlighted fasteners. Note: Do not tighten lower rail at this time. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 131
Note: Use the grease gun to lubricate the blocks after installation. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 132: Gantry Bumper Installation
∗ (1) Rubber Bumper ∗ (2) M8 x 50mm Socket Head Cap Screw PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 133
• Attach the rubber bumper to the gantry bumper plate. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 134
PRO Series 4848 Assembly 3.4. GANTRY BUMPER INSTALLATION • Tighten the highlighted fastener. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 135
• Attach the bumper plate to the gantry end cap as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 136
PRO Series 4848 Assembly 3.4. GANTRY BUMPER INSTALLATION • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 137
• Repeat these steps on the other side of the gantry. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 138: Gantry Carriage Installation
– (2) M8 x 20mm Steel Dowel Pin – (2) M8 x 20mm Socket Head Cap Screw PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 139
• Attach the Gantry Plate to the bearing blocks as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 140
PRO Series 4848 Assembly 3.5. GANTRY CARRIAGE INSTALLATION • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 141
• Fully tighten the 3 fasteners near the gantry plate. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 142
• Fully tighten the 3 fasteners near the gantry plate. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 143
3.5. GANTRY CARRIAGE INSTALLATION • Fully tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 144
• Install covers in each of the rail counterbores, including the four without fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 145
Note: The Gantry Plate has 2 dowel pins that seat in the Gantry R&P Plate. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 146
PRO Series 4848 Assembly 3.5. GANTRY CARRIAGE INSTALLATION • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 147: Rack And Pinion Drive Installation
PRO Series 4848 Assembly Rack and Pinion Drive Installation PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 148: Nema 23 Drive Assembly
Note: Skip to the next section if you purchased the NEMA 34 Motor Kit. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 149
(motor keys are included either separately in a small bag, or pre-installed in the motor shafts). PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 150
• Adjust the motor pulley such that the top of the pulley is 1.1" (28mm) from the motor flat. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 151
Note: Do not over tighten but ensure fasteners completely seated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 152
M5 Hex Nut • Carefully set hex nuts in the indicated slots. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 153
• Attach the motor to the R&P Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 154
4.1. NEMA 23 DRIVE ASSEMBLY • Partially tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 155
The plastic hex nut must be removed prior to installing your spindle. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 156
4.1. NEMA 23 DRIVE ASSEMBLY • Partially tighten the highlighted fastener. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 157
• Slide the drive belt around the motor pulley and drive spindle. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 158
• Slide the motor closer to the drive spindle if necessary. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 159
• Attach the Tensioner Cam to the R&P Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 160
• Use a 16mm wrench to turn the Tensioner Cam against the motor. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 161
Note: The belt should be tight enough such that the belt cannot be squeezed more than 1/8" (3mm) with your fingers. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 162
4.1. NEMA 23 DRIVE ASSEMBLY • Fully tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 163: Nema 34 Drive Assembly
Note: Skip to the next section if you purchased the NEMA 23 Motor Kit. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 164
(motor keys are included either separately in a small bag, or pre-installed in the motor shafts). PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 165
• Adjust the motor pulley such that the top of the pulley is 1 11/32" (34mm) from the motor flat. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 166
• Apply blue thread locker to the set screws. (Not Included) • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 167
CRP320-01 R&P Plate • Carefully set hex nuts in the indicated slots. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 168
• Attach the motor to the R&P Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 169
4.2. NEMA 34 DRIVE ASSEMBLY • Partially tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 170
The plastic hex nut must be removed prior to installing your spindle. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 171
4.2. NEMA 34 DRIVE ASSEMBLY • Tighten the highlighted fastener. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 172
• Slide the drive belt around the motor pulley and drive spindle. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 173
• Slide the motor closer to the drive spindle if necessary. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 174
• Attach the Tensioner Cam to the R&P Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 175
• Use a 16mm wrench to turn the Tensioner Cam against the motor. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 176
Note: The belt should be tight enough such that the belt cannot be squeezed more than 1/8" (3mm) with your fingers. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 177
4.2. NEMA 34 DRIVE ASSEMBLY • Fully tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 178: R&P Drive Installation
Note: Although a NEMA 23 motor is pictured, the remaining R&P steps are the same for both motor sizes. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 179
• Attach the Tension Post to the R&P Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 180
4.3. R&P DRIVE INSTALLATION • Partially tighten the highlighted fastener. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 181
• Attach the Tension Bracket to the Riser Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 182
4.3. R&P DRIVE INSTALLATION • Partially tighten the highlighted fastener. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 183
• Attach the R&P Assembly to the Riser Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 184
Note: There will be gap between the head of the shoulder bolt and the Collar Bearing. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 185
• While pushing in on the collar bearing eccentric, rotate it clockwise until the collar bearing starts rotating inside of the plate. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 186
• Tighten the set screw on the side of the eccentric. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 187
Note: Only thread the bolt through the first hole of the tension post. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 188
• Tighten the highlighted fasteners. Note: Do not over tighten. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 189
• Adjust the tensioner bolt until gear is seated in rack, then tighten another 3 revo- lutions. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 190
• Repeat these steps on the other side of the machine. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 191
This bracket is pictured on the next page. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 192
4.3. R&P DRIVE INSTALLATION • The tensioner assembly should be installed as pictured. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 193: Axis Assembly
PRO Series 4848 Assembly Z-Axis Assembly PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 194
• (1) [CRP840-00-FAST] Ballscrew Axis Fastener Kit – (8) M8 x 25mm Flat Head Screw PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 195
• Loosen the screws holding the dust covers to the Z-axis PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 196
M4 x 6mm Pan Head Screw • Remove the screws, and set aside. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 197
CRP842-07 Dust Cover • Remove the dust cover, and set aside. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 198
PRO Series 4848 Assembly • Repeat these steps on the other side. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 199
Note: You may need to turn the z-axis coupler to move the z-axis mounting plate to the highest position. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 200
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 201
PRO Series 4848 Assembly • Reattach the dust covers. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 202
• Using a pair of pliers, remove the key from your remaining motor. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 203
Note: If you have a NEMA 34 Motor Kit, complete this step with a NEMA 34 motor. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 204
Note: Skip this step if you purchased a NEMA 34 Motor Kit. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 205
Note: Skip this step if you purchased a NEMA 23 Motor Kit. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 206
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 207
Note: Skip this step if you purchased a NEMA 34 Motor Kit. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 208
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 209
Note: Skip this step if you purchased a NEMA 23 Motor Kit. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 210
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 211: Cable Track Assembly
PRO Series 4848 Assembly Cable Track Assembly PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 212
– (2) [BHCP-M8-12] M8 x 12mm Button Head Cap Screw – (2) [TNR-M8] M8 Roll-in T-nut PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 213
• Attach the Cable Track Bracket to the base extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 214
• Bring the Bracket approximatly 27" (700mm) from the end of the table. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 215
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 216
QT40x125B Cable Track Tray • Set a Cable Track Tray on the brackets PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 217
M8 x 12mm Button Head Cap Screw • Attach the cable track to the front bracket. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 218
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 219
Note: You may need to loosen the fasteners holding this bracket to the machine to adjust it’s position. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 220
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 221
• Prethread fasteners into the riser cable track bracket as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 222
• Slide the riser cable track bracket into the riser extrusion. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 223
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 224
Note: The fixed end of the cable track is the one which does not rotate indepen- dantly. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 225
PRO Series 4848 Assembly • Partially tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 226
• Use a screwdriver to lift open the cable track sections, and route the cable through the track. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 227
• Attach the remaining end of the cable track to the riser bracket as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 228
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 229
PRO Series 4848 Assembly • Fully tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 230
• Attach the gantry cable track bracket to the Gantry R&P Plate as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 231
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 232
• Attach a cable track tray to the bottom t-slot of the gantry extrusion as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 233
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 234
Note: The fixed end of the cable track is the one which does not rotate indepen- dantly. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 235
PRO Series 4848 Assembly • Partially tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 236
• Attach the remaining end of the cable track to the bracket as indicated. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 237
PRO Series 4848 Assembly • Tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 238
PRO Series 4848 Assembly • Fully tighten the highlighted fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 239: Motor And Sensor Connections
PRO Series 4848 Assembly Motor and Sensor Connections PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 240
Y Motor X+ Switch Y- Switch Slaved Motor Slaved Switch PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 241
Z+ Switch Z Motor X+ Switch Slaved Switch Y- Switch PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 242
Color Blue Red Green Yellow Length 20’ 20’ 20’ 12’ PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 243
If you purchased a Plug and Play Electronics Kit and/or a VFD, you may attach these to the leg kit using the indicated fasteners. PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
Page 244
Links to specific instructions for these steps can be found below: • http://www.cncrouterparts.com/mach-3-xml-files-p-161.html • http://www.cncrouterparts.com/ethernet-smoothstepper-software-setup-guide- p-286.html PRO Series 4848 Assembly Version 2018Q4.1 PRO4848 CNC Version 2018Q4.3 Copyright©2018 CNC Router Parts LLC. Assembly Instructions © 2020 Avid CNC All Rights Reserved. 16.1 Model Revision All Rights Reserved...
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