PRINCO L3610 Instruction Manual

Continuous level transmitters with null-kote

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Instrumentation designed
with the user in mind
INSTRUCTION MANUAL
PRINCO MODELS L3610 & L3610R
CONTINUOUS LEVEL TRANSMITTERS
with NULL-KOTE™
PRINCO INSTRUMENTS INC.
1020 INDUSTRIAL BLVD.
SOUTHAMPTON, PA 18966
TEL: 800-221-9237, 215-355-1500
FAX: 215-355-7766
WEB SITE: www.princoinstruments.com
E-MAIL: info@princoinstruments.com
Rev. 1, 9 May 02

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  • Page 1 Instrumentation designed with the user in mind INSTRUCTION MANUAL PRINCO MODELS L3610 & L3610R CONTINUOUS LEVEL TRANSMITTERS with NULL-KOTE™ PRINCO INSTRUMENTS INC. 1020 INDUSTRIAL BLVD. SOUTHAMPTON, PA 18966 TEL: 800-221-9237, 215-355-1500 FAX: 215-355-7766 WEB SITE: www.princoinstruments.com E-MAIL: info@princoinstruments.com Rev. 1, 9 May 02...
  • Page 2: Table Of Contents

    Section 1. Description A. General Description B. Functional Description C. L100 Series Probes Description Section 2. Specifications A. 1. L3610 & L3610R Continuous Level Transmitters A. 2. L100 Series Probes Section 3. Installation A. Inspection B. Mounting C. L3610 Electrical Connections (Integral Units) D.
  • Page 3 Table of Contents Figure 3-1. Probe Mounting Locations Figure 3-2. L3610 Unit 3-wire Electrical Connections, 24 Vdc Figure 3-3. L3610 Unit 4-wire Electrical Connections, 24 Vdc Figure 3-4. L3610 Unit 4-wire Electrical Connections, 115 Vac Figure 3-5. L3610R Electrical Connections Figure 3-6.
  • Page 4: Section 1. Description

    (i.e. gallons, inches, etc.) related to the application. The L3610 will drive any current sensing device which has an input impedance of 500 ohms or less. Self-diagnostic circuits give an immediate indication of many application or installation related problems such as bad ground connections, breaches or pinholes in the probe sheath, and moisture in the electronic housing.
  • Page 5 Signal Processing The L3610 is factory set on the appropriate RF capacitive measurement range as required for the specific application, based on a capacitance span calculated for the specific application.
  • Page 6 Standard cable length is 25 feet; optional lengths available. • FM Approval The L3610 is Factory Mutual Approved as a measurement system when used with various L100 Series Probes as defined in Figure 4-2. The L3610R is not FM approved. •...
  • Page 7 Section One Description Figure 1-1 L3610 Dimensional Drawing (Integral Unit) Figure 1-2 L3610R Dimensional Drawing (Remote Unit)
  • Page 8 Probe sheathing (Teflon, Kynar, or bare) is chosen with regard to chemical compatibility, as well as probe response and ability to withstand abrasion. All Princo continuous level probes connect to their respective electronic units by means of a 1" NPT threaded hub. The "ground" contact is made by the threads themselves. The "active"...
  • Page 9 Section One Description Figure 1-4 Typical 3" Flange Mounted Probe (Model L127) Figure 1-5 Typical Dual Flexible Probe (Model L115)
  • Page 10: L100 Series Probes Description

    L100 Series Probes as defined in Figure 4-2. The L3610R is not FM approved. 2. L100 SERIES PROBES • TYPE Single and dual element continuous, RF impedance level probes. • DESCRIPTION BY MODEL NUMBER The below list includes the most commonly used probes. Princo also makes other variations for special applications.
  • Page 11 2. Temperature Limits: Bare or Teflon covered probes: -300ºF ( -184ºC) to 500ºF (260ºC); Kynar covered probes: -40ºF ( -40ºC) to 300ºF (149ºC). temperatures beyond these limits, consult factory. • SELECTION GUIDE / PHYSICAL DIMENSIONS Refer to Princo Bulletin L-96-4, Continuous Probe Selection Guide...
  • Page 12: Section 3. Installation

    Installation A. Inspection The L3610 and L3610R Transmitters are supplied with one of the Princo L100 Series Level Probes. The Transmitter and Probe are shipped in separate packages. Carefully remove each package's contents and check each item against the packing list. Inspect each item for shipping damage.
  • Page 13 Section Three Installation create artificially high level readings. Mounting in a vortex created by a mixer might give an atypically low reading. Figure 3-1 Probe Mounting Locations...
  • Page 14 Flange or NPT Mounting Princo L100 Series Probes are normally mounted by means of a flange (typically two or three inch insertion hole diameter) or an NPT type fitting (standard size is one inch).
  • Page 15: L3610 Electrical Connections (Integral Units)

    L216 circuit board. C. L3610 Electrical Connections (Integral Units) Remove the lid of the L3610 Transmitter in preparation for connection of signal and power wires. Before drawing wires into the equipment housing, remove the electronic circuit board chassis.
  • Page 16 Connect the power and signal wires to the terminal strip as according to the appropriate wiring diagram: Figure 3-2 for 24 Vdc, 3-wire; Figure 3-3 for 24 Vdc, 4-wire; and figure 3-4 for 115 Vac and 230 Vac. Make certain wires are installed with correct polarity orientation. Figure 3-2 L3610 3-Wire Electrical Connections, 24Vdc Input...
  • Page 17 Section Three Installation Figure 3-3 L3610 4-Wire Electrical Connections, 24Vdc Input Figure 3-4 L3610 4-Wire Electrical Connections, 115Vac Input...
  • Page 18: L3610R Electrical Connections (Remote Units)

    Section Three Installation D. L3610R Electrical Connections (Remote Units) The Model L214 tri-axial cable connects the probe to the L3610R electronic chassis through two three-connection terminal blocks. One is located on the circuit board of the L216 Remote Head. The other is on the electronic chassis mounting plate inside the plastic NEMA 4X housing. Refer to Figure 3-5 for the wiring diagram.
  • Page 19: Ground Isolation

    The standard L3610 unit is shipped from the factory without ground isolation. If ground isolation is required, it can be easily provided in the field by cutting open the ground isolation jumper wire (JA1) and connecting a Ground Isolation Capacitor between the G and the SIG - terminals on the terminal block.
  • Page 20 Figure 3-6 L3610 FM Approval Drawing...
  • Page 21: Section 4. Adjustments And Operation

    2. Apply power to the unit and allow a 15-minute warm-up time before performing the operational checkout of the equipment. 3. The “A” and “B” LED Diagnostic Indicators, located on the top panel of the L3610 chassis (see Figure 4-1), should be in the OFF (not illuminated) state. Refer to section 4.E for a functional description of these LED indicators.
  • Page 22: Calibration Procedure

    Percent of Range to Current Conversion Table D. Calibration Procedure If it is determined that the pre-calibrated L3610 is not within acceptable accuracy limits, then the unit requires a complete field calibration. Refer to Figure 4-1 for adjustment potentiometers (pots) and indicators locations. Proceed as follows: 1.
  • Page 23 Adjustments and Operation Figure 4-1 L3610 & L3610R Control and Indicator Locations 2. Connect a DC ammeter to the to the + and - SIGNAL terminals on terminal block TB1. Remember that the wires to the control device, i.e. PLC, recorder, controller, etc., have not yet been connected.
  • Page 24: Diagnostic Indicators And System Troubleshooting

    "A" and "B" DIAGNOSTIC indicators are in the form of two red LED's on the top panel of the L3610. The POWER LED is an orange LED on the top panel. Also below are procedures for checking ground continuity, for testing a Probe for breached sheathing and for checking Probe response.
  • Page 25 4 to 20 mA output over level span. • Princo level units are factory set for a specific capacitance range based on customer's Application Data Sheet. If more than one unit was ordered, be sure that the correct unit is being used with the application.
  • Page 26 A ground loop may be present due to circuitry within the measuring device. Check circuit diagram of measuring device. Refer to Section 3.G. Ground Isolation for instructions on how to isolate the negative current output from the L3610 chassis ground. 6. Ground Continuity and Probe Checks (Refer to Figure 4-2 below):...
  • Page 27 Adjustments and Operation d) Probe Response Check: If the L3610 output signal readings are erratic or non-linear, and if there is no indication of a poor ground or a breach in the Probe per a, b and c above, the below check can be performed to help isolate the problem.
  • Page 28 Section Four Adjustments and Operation A and B Mode jumpers, J5 and J6, are located on the "vertical" board. Each jumper connects has 3 connector pins. The jumper connects the center pin to either the A mode or B mode pin per Figure 4-3.
  • Page 29: Section 5. Equipment Service

    8. Person to contact at your Company 9. Return (Ship to) Address Princo level instruments are covered by a 10-year limited warranty. You will not be charged if it is determined that the problem is covered under warranty. Please return your equipment with freight charges prepaid.

This manual is also suitable for:

L3610r

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