Related Manuals for Muthing MZO 2011
Summary of Contents for Muthing MZO 2011
- Page 1 OPERATION MANUAL EN | Original MZO 2011 FROM PRODUCTION 2012 EDITION 03.2018 REFERENCE NUMBER MZO_BA_12_2018-03_EN...
- Page 2 Machine identification In order for your dealer to assist you as efficiently as possible, you will need to provide some information about your machine. Please enter the information here. Designation Working width Weight Machine number Additional equipment Dealer's address Manufacturer's address Müthing GmbH &...
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Page 3: Handover Declaration
Handover declaration Handover declaration – Fill out this sheet with your dealer. – Then separate this sheet from the operating manual and send it to the manufacturer within 10 days of delivery. Only in this way will the guarantee be effective from the date of delivery Müthing GmbH &... - Page 4 Handover declaration...
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Page 5: Handover Declaration - Copy
Handover declaration – Copy Handover declaration – Copy – This sheet remains with the client in the operating manual I have bought the machine described below from Müthing GmbH & Co. KG, Soest, and confirm full delivery and handover of the machine including the operating manual and replacement parts list, as well as training in operating the devices with safety and warning instructions from your sales partner. - Page 6 Handover declaration – Copy...
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Page 7: Table Of Contents
Table of Contents Table of Contents Handover declaration ........ Maintenance ..........For your safety Handover declaration – Copy ....General information About this operating manual ....Maintenance intervals and setting work Target group Lubricating work Safety PTO shaft Training Gearbox oil Other applicable documents Chopping blades Symbols... -
Page 8: About This Operating Manual
About this operating manual Target group This operating manual is intended for trained machine operators and About this operating manual persons who are otherwise qualified to carry out landscape work and who have received training in how to use this machine. Safety Familiarise yourself with the contents of this operating manual which are relevant for your activity before commissioning or assembling the... -
Page 9: Symbols
About this operating manual Symbols In order to make this manual clear and easy to read, we have used var- ious symbols. They are explained below: • A bullet point accompanies each item in a list A triangle indicates operating functions which must be performed ... -
Page 10: Safety
Safety For your safety This chapter contains general safety instructions. Each chapter of the Safety operating manual contains additional warning instructions which are not described here. Observe the safety instructions: • in the interest of your own safety, • in the interest of the safety of others •... - Page 11 Safety Meaning of warning Read the operating manual carefully and follow the instructions Commissioning of the machine must not take place before the operating signs manual has been read and understood. This particularly applies to safe- ty instructions. Riding on the machine is prohibited It can result in serious or even fatal injury.
- Page 12 Safety Danger of objects being thrown out During operation, there is a danger of objects such as stones being picked up and thrown out by the machine. Ensure that no persons are present in the hazard area. Retighten screws After the first hours of operation, and as required, all screws must be checked and tightened if necessary.
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Page 13: Definitions
Safety Definitions All direction information is given in relation to the direction of travel of the machine: Front Right Rear Left Down Who is allowed to Only qualified personnel Only qualified persons who have been informed of the dangers associ- operate the ma- ated with handling the machine are permitted to operate, service or re- chine? - Page 14 Safety Do not remove the protective equipment The protective equipment must not be removed or by-passed. Check all protective equipment before starting the machine. Unprotected ma- chine parts can cause serious or fatal injury. Riding on the machine is strictly prohibited People or objects must never be transported on the machine.
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Page 15: Care And Maintenance
Safety Care and mainte- Observe the care and maintenance intervals Observe prescribed intervals for maintenance checks and inspections nance specified in the operating manual. If these periods are not observed, this can lead to damage to the machine, poor quality of work or accidents. Use original replacement parts Many components have special properties that are essential for the sta- bility and correct operation of the machine. -
Page 16: Further Regulations
Safety Replace hydraulic hoses Replace hydraulic hoses every six years. Hydraulic hoses can age with- out any externally visible damage. Defect hydraulic lines can lead to se- vere or fatal injuries. Caution when cleaning with a high-pressure cleaner The machine can be cleaned using either water or a steam jet. Only use a low pressure to clean bearings, fans, signal mixer units, plastic parts and hydraulic hoses. -
Page 17: Familiarising Yourself With The Machine
Familiarising yourself with the machine This chapter contains general information on your machine as well as Familiarising yourself with the machine information on: • Range of application • Features • Designation of components • Technical specifications Range of applica- The machine may only be used for its intended agricultural or associat- ed purpose in conjunction with an approved baler. -
Page 18: Features Of The Machine
Familiarising yourself with the machine Features of the Robust housing in optimised form The housing is particularly robust for heavy use and is designed in an machine optimised form. Power transmission Power is transmitted to a gear box via a PTO shaft. From there, the V- belt is driven by another PTO shaft. -
Page 19: Designation Of Components
Familiarising yourself with the machine Designation of components Protective cover Attachment PTO shaft protec- Hydraulic cylinder Gear box for V-belt carrier tive cover Limiter chain Housing Front stone impact Runner Press wheel protection Switches the Adjusts the up- Adjusts the gear box on or per shear bar lower shear bar... -
Page 20: Technical Specifications
Familiarising yourself with the machine Technical specifi- cations Height Width Depth MZO 2011 Height (m) Uncoupled 1.20 Width (m) Machine width 2.50 2.00 Working width Depth (m) In transport position 1,56 Total weight (kg) Depending on equipment level, approx. Rotational speed of rotor (rpm) -
Page 21: Delivery And Assembly
Delivery and assembly Checking the The machine is delivered completely assembled. If parts of the machine Delivery and assembly have not been assembled, please contact your dealer. scope of delivery Do not assemble the machine yourself Do not perform assembly work yourself since requirements for an orderly condition of the machine are : •... -
Page 22: Coupling The Machine
Coupling the machine Requirements The baler has been prepared by an authorised specialist workshop so Coupling the machine that the chopper can be fitted. You can check that the requirements have been fulfilled: • You are in possession of a certificate issued by the authorised spe- cialist workshop or by the manufacturer with regard to the installation of the chopper •... -
Page 23: Pto Shaft
Coupling the machine Attach the hydraulic cylinder to the lower pin and secure it using a Split washer and split pin Hang the limiter chain on the pin and secure it using a split pin Also attach the hydraulic cylinder and limiter chain on the other side ... -
Page 24: Hydraulics
Coupling the machine Hydraulics The following functions can be controlled: Function Colour of dust Raising or lowering the machine Yellow Connect the hydraulic hose to a single-acting control valve ... -
Page 25: Preparation
Preparation Working depth The working depth can be adjusted using limiter chains. The optimum Preparation working depth is dependent on the swath height. Tools must not come into contact with the ground Any contact with the ground could result in stones or other material not being held back safely by the stone impact protection. -
Page 26: Press Wheel
Preparation Press wheel The press wheel can be adjusted depending on the height of the swath. Remove the pins on both sides of the chopper Adjust the press wheel as required and fix it in place using the pins ... -
Page 27: Guide Plates
Preparation Guide plates The material flow can be adjusted using the guide plates. This setting is dependent on the characteristics of the material to be chopped: • The volume of material to be chopped • The characteristics of the material to be chopped, such as length, dampness and strength •... -
Page 28: Driving On The Road
Driving on the road Raise the chopper to the upper position using the tractor's control Driving on the road unit Switch off the chopper's gear box Transport without The chopper can be removed from the baler for transportation, for ex- ample on a trailer. -
Page 29: Chopping
Chopping Chopping Check the hazard area Before lowering the machine into the work position, check the haz- Hazard area ard area around the machine. Make sure that you have an ade- quate view. Do not begin to lower the machine into the work posi- tion until the hazard area is cleared of any persons or objects. -
Page 30: Task
Chopping Task Check the hazard area The hazard area in front of and behind the machine is 2.50 Before driving off, operating the machine and during operation, check its hazard area. Make sure that you have an adequate view. Do not begin work until the hazard area is cleared of any persons or ob- jects. - Page 31 Chopping Only work forwards The machine may only be located in work position when moving forwards. The machine must be raised up when reversing. A machine in work position when reversing could result in serious damage to the machine. Check the chopper if it has come into contact with foreign bod- If the chopper has come into contact with a foreign body, check the chopper for damage.
- Page 32 Chopping Switch on the chopper's gear box Switch on the PTO stub shaft and slowly bring the machine to the rat- ed speed First drive at low speed into the swath, and then slowly increase your driving speed. When doing so, pay attention to the chopper. If the chopper is working too hard: Reduce speed ...
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Page 33: Cleaning And Care
Cleaning and care Cleaning Cleaning and care Daily Remove dust and chopping remnants Dust and chopping remnants accumulate on the chopper and the baler. Clean the chopper and the baler thoroughly of any accumu- lated debris on a daily basis, or more frequently if dust exposure and outside temperatures are high. -
Page 34: Parking And Storage
Parking and storage Setting down the You can set the chopper down: Parking and storage • machine in a se- Whilst it is fitted to the baler • Once it has been removed and disconnected from the baler cure position Ensure that there are no unauthorised persons can enter the set-down location The set-down location must be selected such that no unauthorised... - Page 35 Parking and storage Attach transport wheels on both sides of the chopper Lower the drawbar of the baler over the spindle until the transport wheels of the chopper come into contact with the ground Transport wheels Remove the nuts from the PTO shaft guard and push the PTO shaft guard Bolts PTO shaft guard Disconnect the chopper's PTO shaft from the gear box...
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Page 36: Storing The Machine
Parking and storage Remove the pins on both sides of the attachment carrier Attachment carrier Remove the hydraulic cylinder Split from the lower pin Also remove the hydraulic cylinder on the other side from the lower Limiter chain Remove the limiter chain from the pin ... -
Page 37: Maintenance
Maintenance For your safety Maintenance Special safety in- structions Requirements for conducting maintenance work Only perform the maintenance work if you have the required expert knowledge and suitable tools. A lack of specialist knowledge or the use of unsuitable tools can cause accidents. -
Page 38: General Information
Maintenance Protective measures Additives in oils and lubricants may have adverse effects on health. Since the hazardous material code does not require any special identi- when handling oils or fication, please always observe the following: lubricants Avoid skin contact Avoid skin contact with these materials. Contact can result in skin damage. - Page 39 Maintenance Fundamentals The following table contains a brief explanation of the most important terms used for maintenance. Task Version • Greasing Apply grease to the slide surfaces us- ing a brush • Lubrication Unless specified otherwise, one or two strokes with the grease gun pro- vide sufficient lubrication •...
- Page 40 Maintenance Screwed connec- tions Retighten screws All bolts must be retightened: • After the first hours of operation • According to the frequency of use • But at least once a season General tightening torques Tighten all screwed connections in accordance with the information in the table.
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Page 41: Maintenance Intervals And Setting Work
Maintenance Maintenance inter- The information relates to average usage under the machine's normal operating conditions. Maintenance intervals are shorter for heavy us- vals and setting age, such as with hire companies, or for extreme operating conditions work such as very dusty environments. General •... -
Page 42: Lubricating Work
Maintenance Lubricating work Lubricate bearings The bearings must be lubricated regularly. Lubricate only with one or two strokes from the grease gun: • According to the maintenance chart • After heavy use • But at least once a season Bearings that require no maintenance must not be lubricated. Overview of lubrica- tion points S = lubrication point... - Page 43 Maintenance Other lubrication The following applies: • points In addition to the lubrication points shown in this operating manual, your machine may have other lubrication points • As a rule, lubrication points are located at pivots or bearings. There- fore, inspect your entire machine for any such additional lubrication points.
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Page 44: Pto Shaft
Maintenance PTO shaft The PTO shafts are heavily stressed. This means that regular mainte- nance is decisive for the PTO shafts' service life. Only the most impor- tant work is shown here. Full maintenance work on the PTO shaft: PTO shaft operating manual Checking Check the PTO shaft for contamination and clean if required. - Page 45 Maintenance Check the universal joints of the PTO shaft for wear If the universal joints are heavily worn: Replace the universal joints PTO shaft operating manual Fit the PTO shaft guard and secure it with nuts Bolts PTO shaft guard Lubrication...
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Page 46: Gearbox Oil
Maintenance Gearbox oil The gearbox oil must conform to the specification. Chapter »Familiarising yourself with the machine«, section »Techni- cal specifications«, page 20 Check Twice per season Loosen the screw on the inspection opening with an Allan key and ... -
Page 47: Chopping Blades
Maintenance Chopping blades The chopping blades must be replaced if: • Are damaged As required • Are heavily worn • The bore on the chopping blade is worn • The fastening bolt or the fastening nut is worn It is important that the rotor runs without unbalance. Therefore: •... -
Page 48: V-Belt
Maintenance V-belt The V-belt is tensioned by an idler pulley. If the V-belt is not sufficiently tensioned, it must be retensioned. If there are any tears or the V-belt is damaged, it must be replaced. As required Idler pulley V-belt Checking You will have to remove the safety cover for the purpose of checking. -
Page 49: Fault Elimination
Fault elimination Faults can often be eliminated quickly and easily. In the event of hydrau- Fault elimination lic problems, first check: • Are the hydraulic hoses properly connected? • Is the control valve at the tractor defect? If so, contact your dealer. •... - Page 50 Fault elimination Fault Cause Remedy PTO shaft rotating, rotor is not V-belt torn Replace the V-belt Unusual noises from the PTO shaft Insufficient lubrication Lubricate the PTO shaft Gear box overheating Incorrect oil specification Change oil and select oil with cor- rect specification Oil too old Change oil...
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Page 51: Disposal Of The Machine
Disposal of the machine When the service life of your machine is over, it must be disposed of Disposal of the machine properly. Please observe currently valid disposal regulations. Metal parts All metal machine components can be sent for metal recycling. Plastic parts All plastic parts are marked and can be recycled. -
Page 52: Ec Declaration Of Incorporation
EC Direc- D-59494 Soest tive assumes sole responsibility for declaring that the following product 2006/42/EG complies with EC Directive 2006/42/EC: MZO 2011 and additional equipment Type plate Assorted samples of harmonized standards: • DIN EN ISO 4254-1 •... - Page 53 Index Index Assemblies Safety Agricultural training Care and maintenance work Check the screwed connections Care Cleaning Cleaning Coupling Connecting Observe the care and maintenance intervals 15 Hydraulics Proper use Putting the machine into operation Warning signs Welding work Declaration of Conformity Scope of delivery Direction information Screwed connections...
- Page 54 Notes Notes...
- Page 55 Notes...
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