Avant Garde ALVARADO Supervisor 3500 Installation Instructions Manual

Optical turnstile with motorized barrier wings

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ag.inc
888-552-9046
Supervisor 3500
(SU3500)
Optical Turnstile with Motorized Barrier Wings
Installation Instructions
Alvarado Manufacturing Company, Inc.
PUD3673R1-1
125 E. Stan
125 E. Stansifer Ave
Clarksville, IN 47129

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  • Page 1 ag.inc 888-552-9046 Supervisor 3500 (SU3500) Optical Turnstile with Motorized Barrier Wings Installation Instructions Alvarado Manufacturing Company, Inc. PUD3673R1-1 125 E. Stan 125 E. Stansifer Ave Clarksville, IN 47129...
  • Page 2: Table Of Contents

    ag.inc 888-552-9046 Supervisor 3500 Installation Instructions Contents Contents..................................2 Safety Precautions................................3 Safety Icons..................................3 Installation Tools................................4 Uncrating..................................4 Parts List..................................4 Introduction..................................5 Pre-Installation Requirements............................6 Slab Requirements..............................6 Space Requirements (22" Lane)..........................7 Space Requirements (36"...
  • Page 3: Safety Precautions

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Safety Precautions The Supervisor 3500 may present a risk to persons and property if it is not installed and/or operated WARNING correctly. Therefore, this manual must be read in its entirety and all safety and operations information must be adhered to.
  • Page 4: Installation Tools

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Installation Tools • Tape Measure • Shop Vac • 9/16" Socket • Chalk Line • Hammer • Level • Pencil • 9/16" Wrench • #2 Phillips Head Screwdriver • Hammer Drill • Torque Wrench (ft-lbs.) •...
  • Page 5: Introduction

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Introduction This manual covers the physical installation process for SU3500 Optical Turnstiles. A separate SU3500 User Guide provides operating instructions and additional information such as configuring turnstiles for bi-directional passage applications and monitoring outputs. It is highly recommended that both this manual and the SU3500 User Guide be read in their entirety prior to beginning installation.
  • Page 6: Pre-Installation Requirements

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Access Control Integration There are two types of interfaces to allow an access control system to operate with the SU3500: Dry Contact Single passage activation and the various other inputs and outputs available to / from the SU3500 are accessed through the I/O control board located in the master cabinet.
  • Page 7: Space Requirements (22" Lane)

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Space Requirements (22" Lane) NOTE For ease of installation and service, allow 6" of space between cabinets and walls or other surfaces. Fig. 3 22" Single Lane - Plan, Elevation & Footprint Drawing Footprint Drawing Plan View Elevation View All dimensions are approximate.
  • Page 8: Space Requirements (36" Lane)

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Space Requirements (36" Lane) NOTE For ease of installation and service, allow 6" of space between cabinets and walls or other surfaces. Fig. 4 36" Single Lane - Plan, Elevation & Footprint Drawing Footprint Drawing Plan View 21[533] [LID]...
  • Page 9: Conduit Requirements

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Conduit Requirements NOTE Fig. 5 SU3500 Conduit Lines The two conduit openings at the ends of each cabinet are 9" x 2.80” (229mm x 71mm). Install the three required conduits in these areas [Figure 5]. Symbology Description Conduit Size...
  • Page 10: Environmental Requirements

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Environmental Requirements • DO NOT install the product outdoors. This product is intended for indoor use only. • DO NOT install the SU3500 where infrared lighting (strobe lights, flash photography, etc.) is in the direct path of the optical sensors.
  • Page 11: Pre-Installation Instructions

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Pre-Installation Instructions NOTE It is assumed that the Pre-Installation Checklist steps are complete. End Panel Removal Layout the SU3500 cabinets in the location they will be installed. NOTE When moving cabinets into place DO NOT attempt to lift the cabinets by the lid as this will damage the lid. Unlock each end panel with the key provided.
  • Page 12: Side Panel Removal

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Side Panel Removal After removing the (2) end panels from a cabinet, remove the (4) side panels. A single side panel is attached using pins and a Velcro strip. To remove the side panels, carefully pull the bottom-end of the panel towards you to disengage the Velcro and slide each side panel toward the end of the cabinet until it stops and then pull it up and away from the cabinet.
  • Page 13: Lid Removal

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Lid Removal Loosen the (4) thumbscrews under the lid (the thumbscrews are located at the end of the cabinet; two on each end; there is a total of 4 thumbscrews) and remove the lid by lifting the lid carefully off the turnstile. See [Figure 8] for more details. Fig.
  • Page 14: Turnstile Layout

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Turnstile Layout With the side panels and lids removed, confirm that the cabinets are laid out such that one side of the lane contains the master controller cabinet components and the other side of the lane contains the slave cabinet components. The correct layout for the turnstile master/slave controller board properties is shown in [Figure 10].
  • Page 15: Baseplate Assembly (Optional)

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Baseplate Assembly (Optional) An optional SU3500 baseplate may be purchased with the SU3500 turnstile. A baseplate enables installation of the SU3500 turnstile on a solid foundation without the need to drill holes in the ground. The baseplate also provides concealed conduit channels for wiring all power and communication cables.
  • Page 16: Installation Instructions

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Installation Instructions Anchoring the Turnstile NOTE The lane 1 master cabinet is always the right most cabinet in relation to the unsecured side. Place the master cabinet and the slave cabinet in the determined location [see dimensions - Figures 3 -4]. Cabinets must be level to each other and square to all neighboring cabinets.
  • Page 17 Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Anchoring the Turnstile (cont.) Fig. 14 Marking Anchor Holes Use a pencil and mark each mounting hole location [Figure 14]. There will be a total of four (4) mounting holes per cabinet. Remove the cabinets when complete.
  • Page 18: Internal Card Reader Installation

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Internal Card Reader Installation Card readers used in connection with the facility access control Fig. 16 Card Reader Installation system are not included with the SU3500. The SU3500 has sufficient room for the installation of small mullion- or slim-style proximity card readers.
  • Page 19: Wiring Instructions

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Wiring Instructions Fig. 17 Power Terminal Block NOTE FOR EXTERNAL DC POWER SUPPLY INSTALLATION INSTRUCTIONS, REFER TO APPENDIX C ON PAGE 34. Primary Power IMPORTANT 110VAC and 220VAC primary power (unless ordered otherwise) must be hard wired in place. It is strongly recommended that a licensed electrician perform this procedure in accordance with all applicable local codes.
  • Page 20: I/O Control Board (13-0328 Rev. F)

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 I/O Control Board (13-0328 Rev. F) Signal Inputs and Outputs Fig. 19 Master Cabinet To / From Access Control System Inputs Signal inputs from outside systems are wired into the SU3500’s I/O control board. There are two types of input signals, momentary dry contacts (MDC) and sustained dry contacts (SDC).
  • Page 21: I/O Control Board (13-0328 Rev. F) Terminal Descriptions

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 I/O Control Board (13-0328 Rev. F) Terminal Descriptions J2 Output Contacts J1 Input Contacts Pin # Function Contact Function & Behavior Pin # Function Contact Function & Behavior Name Description Type Description Name Description Type Description GNDX...
  • Page 22: Configuring Passage Modes

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Configuring Passage Modes The SU3500 provides bi-directional access control in conjunction with a facility access control system. For bi-directional applications, the entry and exit directions can be individually configured to different passage modes to suit facility requirements. For example, a turnstile can be configured for Controlled Passage mode in the entry direction, and Free Passage mode in the exit direction.
  • Page 23 Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Setting Free Passage Mode (I/O Control Board) Fig. 21 Entry Direction Locate the ENTPAS and GND Entry Direction terminals. Using a wire jumper, connect the ENTPAS and GND terminals [Figure 21]. Exit Direction Exit Direction Locate the EXTPAS and GND terminals.
  • Page 24: Ethernet Communication (Optional)

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Ethernet Communication (Optional) Fig. 23 CPU Board NOTE It is assumed that Ethernet cabling has been run to the turnstile via conduit and pulled through the conduit opening in Step 6 of the Anchoring the Turnstile section. Locate the CPU board on the secured side of the master/ center cabinet.
  • Page 25: Operating Modes

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Operating Modes The SU3500 offers the following user-configurable operational modes. Refer to the SU3500 User Guide for more information on SU3500 operating modes and configuration instructions. Normally Closed The barrier wings are closed, securing the turnstile. Upon receipt of an authorization signal from an access control system the barrier wings open, allowing a single passage in the authorized direction.
  • Page 26: Testing Lane Functionality

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Testing Lane Functionality Perform the following turnstile functionality tests to validate basic turnstile operation. Tests are provided for Controlled Passage, Free Passage, and No Passage modes. The following is assumed (Controlled Passage mode tests only): •...
  • Page 27 Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Testing Turnstile Functionality (cont.) FREE PASSAGE MODE TEST PROCEDURE TURNSTILE RESPONSE Enter the turnstile and complete a passage. • User Status Light green arrow is Free Passage flashing. Entry / Exit • Open / Closed Status Light is flashing Secured Side green in the Free Passage direction.
  • Page 28: Testing Lane Key Control (Optional)

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Testing Lane Key Control (Optional) Optional 3-position lane key control switches can be selected Fig. 25 Lane Key Control Switch Locations during the ordering process. Lane key control switches are used to change passage modes for both directions of travel. Two (2) lane key control switches are installed per turnstile in the bottom Lane end legs as shown in [Figure 25].
  • Page 29: Testing Ethernet Communication (Optional)

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Testing Ethernet Communication (Optional) NOTE The following procedure is applicable to non-networked (standalone) turnstiles. For instructions on testing Ethernet communication over a facility network, please refer to the SU3500 User Guide. Required Items: • CAT5/6 Ethernet Cable Fig.
  • Page 30: Finish The Installation

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Finish the Installation Complete the following steps below only if the primary power, crossover cable, and access control wiring is connected. Replace the lid and secure by tightening the (4) thumbscrews. Replace the cabinet side panels and end panels. Secure the end panels by returning the key to the vertical position.
  • Page 31: Troubleshooting

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Troubleshooting This basic troubleshooting section is provided to aid installers with the most commonly encountered installation problems. If you require more troubleshooting assistance, see the SU3500 User Guide. Symptom Possible Cause Solution Unit will not turn No power Make sure that there is power to the turnstile power terminal block.
  • Page 32: Appendix A - Setting The Home Position

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Appendix A - Setting the Home Position Locate the motor controller board in the master or Fig. A1 Motor Controller Board center cabinet [Figure A1]. The (D2) LED will be blinking indicating normal operation mode. Press the 'Test Mode' button for two seconds.
  • Page 33: Appendix B - Multi-Lane Conduit Requirements

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Appendix B - Multi-Lane Conduit Requirements Two-Lane Configuration LANE 2 LANE 1 Slave Center Master Cabinet Cabinet Cabinet Three-Lane Configuration LANE 3 LANE 2 LANE 1 Slave Center Center Master Cabinet Cabinet Cabinet Cabinet Symbology Description Conduit Size...
  • Page 34: Appendix C - External Dc Power Supply Enclosure Installation (Optional)

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Appendix C - External DC Power Supply Enclosure Installation (Optional) THESE INSTRUCTIONS ARE APPLICABLE FOR EXTERNAL DC POWER SUPPLY INSTALLATIONS ONLY. Before You Begin • One power supply is required per lane. Each power supply enclosure can house up to three power supplies. The power supplies are pre-installed at Alvarado prior to shipping.
  • Page 35 Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Connect Primary Power to Enclosure(s) Fig. C3 Primary Power Terminal Block NOTE Primary power wiring and connectors are not supplied by Alvarado. Conduit Hole The primary wiring lines for 110VAC and 220VAC consist of the following: Terminal 110V...
  • Page 36 Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Connect Low-Voltage 24VDC from Enclosure to Turnstile(s) Twelve (12) spade connectors are supplied by Alvarado for connecting low-voltage 24VDC power to the NOTE turnstiles. If you do not require all twelve connectors, only use what is needed. Due to the differences of each installation scenario, 24VDC wire is not supplied by Alvarado.
  • Page 37 Supervisor 3500 Installation Instructions ag.inc 888-552-9046 External DC Power Supply Connection Diagram Fig. C6 Connection Diagram TO CIRCUIT BREAKER 110VAC / 220VAC INPUT POWER SUPPLY ENCLOSURE 24VDC OUTPUT LANE 3 LANE 2 LANE 1 PUD3673R1-1 Page 37 125 E. Stan 125 E.
  • Page 38 Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Power Supply Enclosure Dimensions Fig. D7 Dimensions 15.80[401.4] 9.50[241.3] 6.23[158.1] 110 / 220VAC 24VDC CONDUIT HOLE CONDUIT HOLES Page 38 PUD3673R1-1 125 E. Stan 125 E. Stansifer Ave Clarksville, IN 47129...
  • Page 39: Appendix D - Crossover Cable Connection Diagrams

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Appendix D - Crossover Cable Connection Diagrams One-Lane Configuration SLAVE MASTER Master Cabinet Slave Cabinet Two-Lane Configuration LANE 2 LANE 1 SLAVE MASTER SLAVE MASTER Center Cabinet Slave Cabinet Master Cabinet Three-Lane Configuration LANE 2 LANE 3 LANE 1 MASTER...
  • Page 40: Revision History

    Supervisor 3500 Installation Instructions ag.inc 888-552-9046 Revision History Revision Date Author Description 07/18/14 A. Flores Initial creation. Replaces SU3500 Installation and Maintanence Guide (PUD2890). 11/13/15 A. Flores Updated crossover cable length to 8'. Appendix B - Multi-Lane Conduit Requirements Appendix C - External DC Power Supply Enclosure Installation Appendix D - Crossover Cable Connection Diagrams 12/12/17 C.Maynez...
  • Page 41 Supervisor 3500 Installation Instructions ag.inc 888-552-9046 This page left intentionally blank. PUD3673R1-1 Page 41 Clarksville, IN 47129 125 E. Stan 125 E. Stansifer Ave...
  • Page 42 ag.inc 888-552-9046 © 2014 Alvarado Manufacturing Company, Inc. This work may not be reproduced, published or redistributed, in whole or in part, without the express prior written permission of Alvarado. 125 E. Stan 125 E. Stansifer Ave Clarksville, IN 47129...

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