Anatol QUCK-KOTE mini Manual

Automatic emulsion coating machine

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QUCK-KOTE mini

AUTOMATIC EMULSION

COATING MACHINE

(3) 1.8

1987.0

771.52

C C

Do not paint

(2)

(4)

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Page 1 1987.0 771.52 QUCK-KOTE mini AUTOMATIC EMULSION COATING MACHINE Do not paint (3) 1.8...
Page 2 THANK YOU FOR CHOOSING ANATOL SCREEN PRINTING EQUIPMENT Thank you for choosing our product. To ensure proper operation, please read this instruction manual carefully. When opening the package, please check the machine and documents carefully. In the event of a problem, please contact us immediately.
Page 3: Table Of Contents
5.1 Machine Construction ...............8 5.2 Intended Use ..................9 6. OPERATION ..................9 6.1 Work Sequence .................9 6.2 Operating the touchscreen panel ............16 7. MAINTENANCE ...................24 8. ELECTRICAL DIAGRAM ...............25 9. PNEUMATIC DIAGRAM ................26 10. WARRANTY..................27 11. LIST OF REPLACEMENT PARTS ............29 anatol.com...
Page 4: Preliminary Information
1. PRELIMINARY INFORMATION Anatol Equipment Manufacturing Co. 919 Sherwood Dr. Lake Bluff, IL 60044 USA Phone: +1 847-367-9760 Website: www.anatol.com Dear Customers, This technical and operational documentation is an integral part of the Quik Kote automatic emulsion coating machine. The information contained in this documentation is necessary for proper assembly, use and maintenance of the machine.
Page 5: Safety
Do not remove the back cover of the machine unless the power is turned off and locked. Turn the power off before cleaning and maintenance. The emulsion coating machine can be moved only after disconnecting the power cable and after you have ensured that it will not be damaged during movement. anatol.com...
Page 6: Technical Specifications
4.2 MACHINE SETTING, CONNECTION ELECTRICAL AND PNEUMATIC The machine must be removed from the pallet on which it was transported. Then you should set the machine at its destination. The machine does not require fixing the base to the floor. anatol.com...
Page 7 (230VAC 50Hz) according to the documentation technical. The machine must also be connected to the compressed air network. Connection to the compressed air network must be performed by an authorized technician performing such work. anatol.com...
Page 8: General Description Of The Machine
10. Scoop coater locking system. 11. Scoop coater 12. Guide bar for installing screens 13. Lower screen support 14. Screen width adjustment bar 15. Side cover 16. Lower beam 17. Air pressure regulator 18. Upper beam 19. Doors 20. Main power switch anatol.com...
Page 9: Intended Use
Power supply If the nozzle of the ladle is damaged, such a ladle cannot be used To turn on the emulsion machine, turn the main switch (20) to the ON position anatol.com...
Page 10 4-7 mm between the screen locking system (18) and the screen (23), which will be attached to the pin (6). Lower the handle back to its original position after setting the desired height. anatol.com...
Page 11 (3). To check the correct centering of the screen, install a scoop on the beam (9) and visually check the centering of the screen relative to the scoop anatol.com...
Page 12 (21), which ensures accurate positioning of the scoop coater on the beam. After installing the scoop coater, secure it with the side locks (10) that move from right to left on the beam and securely lock the scoop coater while the machine is running. anatol.com...
Page 13 The main power switch (20) must be set to “ON” and the control panel will turn on (1). In case of any emergency, the machine has an easily accessible emergency stop button (8) that will stop all machine movement immediately. anatol.com...
Page 14 - Requirements for scoops Before starting work, carefully check the scoops for absence of mechanical damage. The edge Mechanical damage is not allowed on which the emulsion is applied should be smooth without burrs. Sharp edges are not allowed anatol.com...
Page 15 This is a responsible size, because its increase can lead to the destruction of the screen, and its decrease - to the deterioration of the quality of the applied emulsion Screen 1 mm Advance distance Place of distance adjustment anatol.com...
Page 16: Operating The Touchscreen Panel
There are two ways to adjust the screen settings. 1. Enter the numeric values of the screen settings. 2. Use the jog button. Select the desired screen settings. anatol.com...
Page 17 NO OF STR. REAR - the number of layers of emulsion application of the rear scoop after entering all parameters, the length of emulsion application is shown in the window of this menu “stroke length” (calculated automatically) ESC - return to the main menu When setting all parameters, use the image shown in Figure 6.3 anatol.com...
Page 18 HOME - button to initialize the machine (returning the beam with scoops to the initial position) The «Jog» menu allows you to visually see the location and set the position of the corresponding parameter. When setting all parameters, use the image shown in Figure 6.3 anatol.com...
Page 19 Parameters for setting the emulsion application field. Fig 6.3 After adjusting the screen parameters, if necessary you can adjust the coating speed, acceleration, deceleration and delay of the lifting and lowering of the scoop coaters. anatol.com...
Page 20 The number of emulsion layers is specified in the menu (Screen setup 8, 9). CLEAR TOTAL - screen counter reset. HOMING - button to initialize the machine. ESC - return to the main menu. anatol.com...
Page 21 To save and recall stored settings, press the “PROGRAM” button in the upper left corner of the menu. To recall a saved program, select the number of the desired program from the list and press the “NEXT” button. anatol.com...
Page 22 3. After work completion, the machine must be switched off by turning the main power switch to the “OFF” position. All emulsion remaining in the scoop coaters should be poured back into its container. The remaining emulsion must then be thoroughly cleaned from the scoop coaters. anatol.com...
Page 23 Anatol service department. Please report any malfunctions to prevent them from recurring. Before contacting Anatol Service, please check the power cord and make sure the power is on and sufficient air pressure is supplied to the machine. Make sure the main power switch is in the “ON”...
Page 24: Maintenance
It is also necessary to regularly monitor the condition of the pneumatic system, the connections between the pneumatic cylinders and the integrity of the air lines. anatol.com...
Page 25: Electrical Diagram
8. ELECTRICAL DIAGRAM anatol.com...
Page 26: Pneumatic Diagram
9. PNEUMATIC DIAGRAM anatol.com...
Page 27: Warranty
Warranty Coverage: 1. Repair or replacement of parts found by Anatol Equipment to have a defect in materials, workmanship, or factory preparation within the terms of the warranty and subject to the terms laid out in “Limitations of Warranty”.
Page 28 4. Shipping costs for replacement parts are non-refundable to the customer ordistributor. 5. All defective parts must be returned back to Anatol Equipment within 30 days to receive credit. Credit will be determined after parts are inspected and found defective by Anatol technicians.
Page 29: List Of Replacement Parts
RN04-N Kinco Servo Motor SMC80S-0075-30 MAK-3LKU Handwheel with retractable handle unactivated GN 923 3 100 K12 R SR Spare Part Number Name 4010281 Signal tower light Linear rail HGR20R-H (red-green) S960A0900078 Button 1 LW26GS-25/04-1 Button E-STOP 2NC 4020094 YW1B-V4E02R anatol.com...
Page 30 Spare Part Number Name Kinko Screen 4060049 MT4404 Power E-Chain IGUS SERIA 15 15.025.075.0 (L=1660) Power E-Chain IGUS SERIA 08 08.20.038.0 (L-1050) PCB 15 (or PCB 211 + software) Scoop SC02A00-15-000 Meanwell MDR-60- 4030011 24 (60W) Manifold 100N5F anatol.com...
Page 31 Spare Part Number Name Solenoid VALVE 3020111 14V110-06B (BSPT) whith screw and gaskets 3010114 Fitting PL4M5 Fitting-3 6-4 3010122 Fitting-3 4-4 3010121 Fitting PL1202 3010110 Fitting PL401 3010111 Fitting PL601 3010113 anatol.com...
Page 32 Spare Part Number Name PMCU 704-1/8-6 Fitting PC-04-M5 3010118 NMRV50-50-750W- 80X80-19KEY6-M6 linear Block 2010313 HGW20CC Camozzi 3020171 32F2A020A015 Camozzi 3020175 23N2A20A050 ON AirTac GAFC20008S anatol.com...