Page 1 TMG-MVE09K PRODUCT MANUAL v.2023.10.24 KOHLER POWERED MINI EXCAVATOR...
Page 2: Table Of Contents
CONTENTS GENERAL ....................................4 ..................................... 4 AFETY ..................................4 AFETY RAINING ....................................5 IRECTION ..................................5 NGINE NUMBER ...................................... 5 YMBOL IMPORTANT SAFETY INFORMATION ............................6 ..................................6 ENERAL AFETY ..............................8 URING MACHINE OPERATION ............................14 URING REPAIR AND MAINTENANCE ..................................
Page 3 D01 W ................................61 ORKING EVICE D02 W ..........................66 ORKING EVICE SSEMBLY D03 W – D ........................66 ORKING EVICE IPPER TICK SSEMBLY D04 W ......................67 ORKING EVICE ONNECTING SSEMBLY E01 C ............................ 68 ONTROL EVICE ELDING ARTS E02 R ............................
Page 4: General
Your Safety YOU are responsible for the SAFE operation and maintenance of your TMG Mini Excavator. YOU must ensure that you and anyone else who is going to use, maintain or work around the Mini Excavator be familiar with the using and maintenance procedures and related SAFETY information contained in this manual.
Page 5: Direction
Direction The direction described in this manual is the direction of which the travel motor is on the rear. The direction of the travelling machinery is the same as the front and rear, the right and left direction of the operation crews. Body and engine identification marks Identification number Please let us know the following contents if the parts or the machinery...
Page 6: Important Safety Information
Keep the machinery under the suitable working condition. The unauthorized modification on the machinery may have negative influence on the function and the security and shorten the service life of the machine. TMG takes no responsibility for the injury and damage caused by any unauthorized modification.
Page 7 Put on proper hearing conservation device, such as the ear cap or the ear-plug to prevent the harmful or uncomfortable large noise. Inspect machinery In order to avoid the injury to person, the machinery shall be patrol inspected carefully daily or per shift before starting the machinery.
Page 8: During Machine Operation
Read the utilization instruction manual and related content in this manual at first when installing and using the optional accessories. Do not use the accessories which are not approved by TMG or TMG dealer. The unauthorized accessories used may lead to the safety problem and the normal operation and service life of the machine may be influenced.
Page 9 Inspection of oil level Inspect fuel level and lubricating oil level as well as the cooling water level. It is strictly forbidden to smoke when inspecting or filling the oil. Inspect the radiator cap and each oil filler cap or oil filler hole plug to sure whether they are tightened or not.
Page 10 In operation Move and operate machine safely Person around the machine may be run down Be careful not to run down the surrounding person. Confirm the position of the surrounding person before moving, rotating or operating the machine. Always keep travel alarm device and horn under operating mode. Those devices can warn the person around when the machine begin to move.
Page 11 Avoid injury accident in reverse and rotation. The person near the machine may be hit or overtaken and it may lead to the severe fatalities if there is anybody near the machine when the machine is running in reverse direction, or the upper structure is rotated. In order to avoid injury accident in reverse and rotation: Always look round before reversal and rotation to sure whether there is person around the machine or not.
Page 12 10) Avoid overturn Warning: Do not try to jump out of the machine which is off-balance, otherwise the serious or fatal bruise. The overturn speed of the machine is quicker than your speed. Buckle up safety belt. There is the overturn danger of the machine when operating the machine on the slope and it may lead to the severe casualty accident.
Page 13 Do not see the end of the fiber optic cable or the eye may be seriously bruised if the fiber optic cable is cut off by accident. If there are the "Excavation hot lines" on the district where you carry out the operation, please contact them, or contact the local utility company directly to get the positions of all underground cables and pipelines.
Page 14: During Repair And Maintenance
Do not fill the fuel into the machine when smoking or near the naked flame or spark. Never fail to stop the engine when filling the fuel. Fill the fuel tank outdoors. All fuel, most of lubricant and some coolant are inflammable. Store the inflammable liquid in a place which has no fire danger.
Page 15 Provide sufficient illumination on the operational field and use the maintenance working lamp when working under or in the machine. Always use the working lamp with shield. Otherwise the broken bulb may ignite the fuel, oil, the anti-freeze liquid and the window washing liquid spilled.
Page 16 Prevent heat injury Liquid ejected with high temperature: The engine cooling water is hot and with pressure after operation. There are the hot water and steam in the engine, the radiator and the heater tube, and the severe heat injury may be caused if the skin contacts the hot water or steam spilled.
Page 17 Inspect the looseness, twist, hardening or burst of the cable and the electric wire before each shift or after an operation of 8 to 10 hours. Inspect loss or damage to the terminal covers before each shift or after an operation of 8 to 10 hours. Do not operate the machine if the cable or electric wire is loose or twisted.
Page 18 19. Handle waste correctly The garbage handled inappropriately will lead to the hazard to the ecology. The potential hazardous waste in TMG equipment is oil, coolant, brake fluid, filter and accumulator, etc. Use leak proof container when draining the liquid. Do not use the food product or beverage container, for it may lead to the people to drink that material by mistake.
Page 19: Safety Signs
Safety Signs 1.Always keep safety signs clean and legible. 2.Replace safety signs that are missing or have become illegible. 3.Replaced parts that displayed a safety sign should also display the current sign. 4.Safety signs have a part number in the lower righthand corner. Use this part number when ordering replacement parts. 5.Safety signs are available from your authorized Distributor or Dealer Parts Department or the factory.
Page 20 www.tmgindustrial.com 20 / 113 TOLL FREE: 1-877-761-2819...
Page 21 www.tmgindustrial.com 21 / 113 TOLL FREE: 1-877-761-2819...
Page 22 Pay attention to working equipment This mark indicates the danger of being hit by the operating instrument of the machinery, so keep away from the machinery under operation. It is forbidden to enter rotation range This mark indicates that there is the danger of being squeezed by the upper rotating body, so keep away from the rotation range of the machinery.
Page 23: Performance Parameters
Performance Parameters Major components 1. Bucket 2. Connecting rod 3. Rocker arm 4. Dipper Stick 5. Bucket cylinder 6. Dipper Stick cylinder 7. Boom 8. Boom cylinder 9. Operation platform 10.Rollover protection device 11.Seat 12.Top cover 13. Get on the vehicle 14.
Page 24: Specification
Specification Machine operation weight ( including driver weight 75KG) 855KG Bucket size 280mm Engine model (9.5 HP) Kohler CH395 Gasoline Engine exhaust 16.9 in3 Gasoline engine Emission standard EPA Phase 3 Gasoline tank volume 6.8L/7.19qt Oil capacity 1.1L/1.16US qt Working speed 1.6km/h Max climbing angle 25º...
Page 25: Bucket Shopping Guide
Bucket shopping guide Standard bucket ★ Standard bucket Model Width Weight Bucket tooth quantity 280 Bucket 280mm 20 kg Other bucket Other bucket Bucket size Width Weight Bucket tooth quantity 150 Bucket 150mm 13.8 kg 500 Bucket 500mm 20.5 kg Chassis Caterpillar "X"...
Page 26: Recommended Oil
Double pump Item Technical specifications Type Double gear pump Displacement 2x2.5cc/rev Rated pressure 200kgf/cm2 Rated flow rate 2x9L/min Rated speed 3600rpm Main control valve Item Technical specifications Type 8 pieces valve lever Operating method Mechanical control Pressure of main safety valve 160kgf/cm2 Pressure of overload overflow valve 200kgf/cm2...
Page 27: Control Device
Control Device Operation Control The instrument console and the suspension seat designed according to the ergonomics are comfortable for the operation of the driver. The console is centrally arranged with timers, electric horn switches, and boom light switches. The gasoline engine key switch is arranged on the right side of the console to remotely control the air door and remote control the throttle.
Page 28: Key Switch
Key switch 1.Turn the switch （1）Three positions: "OFF", "ON" and "START". ·OFF：The electrical circuit does not work.； ·ON：All electrical appliances of the machine can be operated.； ·START：It is used to start the engine and release the key immediately after starting.； ★...
Page 29 5． Walking joystick （1）The walking joystick operates the machine forward and backward. ★ See page 33 for details. （2）It is located in the middle of the upper part of the operating table. 6. Accelerator lever （1）The accelerator lever controls the size of the engine throttle. This position is the minimum position of the throttle, push forward, and the accelerator is large.
Page 30: Operation
The operation, maintain and preventive measures of the safety operation specifications given in this manual are only applicable to the specified application of this machine. TMG takes no safety responsibility if the machinery is used for other applications which are not listed in this manual and the consumer takes full safety responsibility of such operation.
Page 31: Inspection Before Starting The Engine
4. After 50 hours of operation, replace the following items. Check item Maintenance Engine oil Oil filter element Replace Hydraulic oil return filter element Inspection before starting the engine 1. Go around and under the machine to check whether there are loose bolts and nuts, whether there are leaks of hydraulic oil, fuel and cooling water, and the status of the hydraulic system and working devices.
Page 32 ★ ★Increase warm-up time in winter. Shutdown ★ If the engine is stopped suddenly before cooling, the engine life may be greatly shortened. Therefore, do not shut down suddenly except in emergencies. ★ Especially if the engine is overheated, do not stop it suddenly. Run it at medium speed and let it cool down gradually before stopping it.
Page 33 Machine travel Basic operations 1.Walking position When the machine is in the traveling position, the driving motor is at the rear and the working device is at the front. ▲ When the whole machine is rotated 180°, pay attention to the opposite direction of travel. ▲...
Page 34 Driving in wetlands ★ If possible, avoid operating the machine in wet areas. 1.Where possible, try to move the machine forward. 2.When operating in wetlands, be careful not to exceed the depth that can be towed. 3.When it cannot travel, lower the bucket and use the boom and dipper stick to push the machine.
Page 35 3 Lift the left and right swing switching joystick When the left and right yaw switching joystick is lifted, the left and right yaw operation function of the working device of the left operating handle switches to the rotary operation function. Effective working methods 1 Digging with a dipper stick Use the pulling force of the dipper stick to excavate, combined with the digging...
Page 36 7 When unloading soil from the bucket, bring the bucket to the dumping position and the bucket arm level. When dumping is difficult, operate the bucket handle 2 to 3 times. ★ Do not use bucket teeth to impact when dumping. 8 When the rotation stops, the rotation slip distance caused by inertia after the handle returns to the neutral position must be considered.
Page 37 Operation in special workplaces 1 Operation of the machine in cold climates (1) Please choose the correct engine oil and fuel. (2) Start the engine and increase the warm-up time by referring to the method of starting the machine in cold climates. (3) Fully charge the battery.
Page 38 Storage When storing the machine for more than 1 month, please maintain the machine according to the following requirements. 1 Clean the machine Clean the machine and inspect and adjust the tracks. Add butter to each lubricated area. 2 Replace the lubricating grease at the lubrication points of each part. ★...
Page 39: Transportation
Transportation Preparation before transportation 1 When transporting the machine, comply with various traffic rules, road transport vehicle laws, vehicle restrictions, etc. 2 Select the appropriate farm trailer based on the weight and size. Loading of the machine 1 Load and unload the machine on a flat surface. 2 Select a suitable forklift and place the machine into the agricultural trailer.
Page 40: Maintenance
(3) Engine and hydraulic components are adjusted at the factory. Non-professionals must not tamper with it. (4) If you have any questions, please consult your local supplier or TMG . (5) Put the used oil and coolant into the container and handle it according to the relevant regulations on industrial waste liquids in various countries and regions.
Page 41: Tightening Torque
6 Regularly replace safety-related parts (1) To ensure the safety and longevity of the machine, the machine must be maintained regularly. Moreover, the required regular replacement of safety-related parts is not only related to safety, but also related to maintaining good working condition.
Page 42: Technical Specifications For Fuel, Coolant And Lubricants
Technical specifications for fuel, coolant and lubricants 1 New machine New machines use and fill with the following lubricants. Content Technical specifications Engine lubricant SAE 15W-40 Hydraulic oil ISO VG 46 Grease Lithium complex grease ZL-3H (or ZL-2H) Fuel Gasoline REGULAR SAE: Society of Automotive Engineers ISO: International Standards Organization 2 Lubricating fluid is recommended...
Page 43 4.Maintenance every 100 hours Check item Maintain Page ★ Hydraulic oil return filter replace ★ Hydraulic tank breather plug filter element replace engine oil examine check, clean Air filter main element ★ Only after continuous use of the hydraulic breaker, replace the 2 filter elements. 5.Maintenance every 200 hours Check item Maintain...
Page 44: Maintenance Chart
Maintenance chart ◆ Check ▲ Check, Clean █ Check, Raise ● Change Notice: 1. Maintenance intervals depend on the reading on the operating hour meter. 2. Each number represents a lubrication point on the machine. 3. Stop the machine when refueling and avoid open flames. 4.
Page 45 ★ If the engine oil is contaminated or thin, the oil must be changed regardless of the oil change interval. ★ Check the oil dipstick after stopping the machine for 5 minutes. ▲ If the engine oil level is not in the correct position, do not start the engine. 2 Engine oil replacement (1) Warm up the engine (2) Remove the screw plug and oil dipstick/fill plug.
Page 46 Pull down the fixing lifting ring, and then remove the lock from the flange of the air cleaner seat. Lift and remove the air cleaner cover from the air cleaner holder. • Remove the foam coarse filter element from the paper main filter element. Wash in warm water with detergent.
Page 47 7.Clean air intake/cooling area To ensure proper cooling, make sure your engine's hood, fins and other exterior surfaces are always clean. Must be inspected before each use. Every time the engine runs for 100 hours (the replacement period is shorter if there is a lot of mud or dust), remove the air guide and other cooling shields.
Page 48 (7) Install the vent plug cover. (8) Start the engine and run continuously, and operate each control lever to its full range several times to discharge the air. 12.Clean the oil suction filter ★ After starting the engine, the hydraulic oil is at a high temperature. After cooling, unscrew the breather plug cap. When cleaning the oil suction filter when refueling, follow the guidelines below.
Page 49 ▲ When loosening the grease nipple, do not make it larger than one circle. Because the high-pressure butter inside will spray out from the grease nozzle. ★ After the butter is released, gently move the crawler track back and forth. If the grease is still too loose after adding enough butter, replace the pin and bushing as they are severely worn.
Page 50: Electrical System
19 Lubrication of pins and bushings (1) Lubricate the pins of each working device Fill the grease nozzle with grease according to the lubrication interval. Serial number Project Points Lubrication of slewing bearing and swing cylinder root Lubricating the yaw joint and boom mounting pin Boom cylinder pin Dipper stick cylinder pin...
Page 51: Fault Analysis Guide
Fault Analysis Guide Engine The following table lists some common faults. Fault Repair Remark ·Add engine oil to the specified oil level. ·The fuel tank is empty, add fuel. ·The fuel shut-off valve is closed. The engine can crank but cannot ·Poor quality fuel, dust or water enters the fuel system.
Page 52: Electrical System
· Cylinder wear. · The valve seat or valve guide is worn. · Too much oil is added to the crankcase. · The cylinder head gasket is damaged; overheating. · The respirator is clogged, damaged or inoperative. Engine oil leaks from oil seals and ·...
Page 53: Parts List
Parts List A01 Lower Frame Assembly www.tmgindustrial.com 53 / 113 TOLL FREE: 1-877-761-2819...
Page 54 A01 Lower Frame Assembly www.tmgindustrial.com 54 / 113 TOLL FREE: 1-877-761-2819...
Page 55 A01 Lower Frame Assembly www.tmgindustrial.com 55 / 113 TOLL FREE: 1-877-761-2819...
Page 56 A01 Lower Frame Assembly Part No. Ref. Part Description ZH065.1.1A Off-Car Welding Parts ZH07.1.2A Bulldozer Blade Welding Parts ZH07.1.3 Central Swivel Joint Mounting Plate Welding Parts ZH07.1.5 Support Plate ZH07.1.6 Track Guards www.tmgindustrial.com 56 / 113 TOLL FREE: 1-877-761-2819...
Page 57 A01 Lower Frame Assembly Part No. Ref. Part Description ZH065.1.7 Dozer Blade Connecting Pin Welding Parts SF-2X2030 Boundary Lubricated Bearings 2030 YQC06-010200 Guide Wheel And Tensioning Device ( Right ) ZH065.1.11 Right Motor Guard Welding YQZH06-010001A Driving Wheel YQC06-0103000 Support Wheel Assembly RSZH8Z6L-A00 Central Swivel Joint GB/T 97.1...
Page 58: B01 Upper Frame Components
B01 Upper Frame Components x 1 4 x 1 4 Part No. Ref. Part Description ZH065.2.1 Car Welding Parts ZH07.2.2 Support Plate Welding Parts B-G012300-12 Washer 12 B-G057830-12*50A Bolt M12*50-10.9 B-G00097A-6 Washer 6 B-G000930-6 Washer 6 B-G057830-6*20 Bolt M6*20 W-06-JDB-1-3035 Solid Lubricated Bearing JDB-1-38*30*35 www.tmgindustrial.com 58 / 113...
Page 59 B01 Upper Frame Components Part No. Ref. Part Description B-J07940A-08*1 Oil Cup M8*1 ZH07.2-4 Deflection Oil Pipe Tail Pin B-G000910-6.3*40 Cotter Pin 6.3×40 ZH07.2-5 Grease Pipe Joint M14*1.5-M8*1 ZH07.2-6 Deflection Cylinder Butter Tube ZH07.2-7 Slewing Bearing Butter Tube B-G00097A-24 Washer 24 www.tmgindustrial.com 59 / 113 TOLL FREE: 1-877-761-2819...
Page 60: C01 Bucket Assembly
C01 Bucket Assembly Part No. Ref. Part Description ZH065.3.1A Bucket Welding Parts ZH07.4.6 Bucket Pin Welding Parts GB/T 5783 Bolt M10*20 GB/T 5783 Bolt M12*45 GB/T 5783 Bolt M10*30 GB/T 97.1 Washer 10 GB/T 93 Washer 10 GB/T 93 Washer 12 JB/T 7940.1 Oil Cup M6 ZH07.3-4...
Page 61 D01 Working Device www.tmgindustrial.com 61 / 113 TOLL FREE: 1-877-761-2819...
Page 62 D01 Working Device www.tmgindustrial.com 62 / 113 TOLL FREE: 1-877-761-2819...
Page 63 D01 Working Device www.tmgindustrial.com 63 / 113 TOLL FREE: 1-877-761-2819...
Page 64 D01 Working Device www.tmgindustrial.com 64 / 113 TOLL FREE: 1-877-761-2819...
Page 65 D01 Working Device Part No. Ref. Part Description ZH065.4.1 Boom Weldment Components ZH065.4.2 Stick Components ZH065.4.3 Connecting Rod Assembly ZH07.4-4 Rocker Arm Connecting Plate ZH07.4.5 Rocker Arm Welding Parts 2 ZH065.4.6 Yaw Joint Welding Parts ZH065.4-7 Rocker Arm Connecting Rod Pin ZH065.4-8 Rocker Arm Stick Pin ZH065.4-9...
Page 66: D02 Working Device - Booma
D02 Working Device - Boom Assembly Part No. Ref. Part Description ZH065.4.1.1A Boom Welding Parts JDB-1-3035 Solid Lubricated Bearing JDB-1-38*30*35 D03 Working Device – Dipper Stick Assembly www.tmgindustrial.com 66 / 113 TOLL FREE: 1-877-761-2819...
Page 67: D04 Working Device - Connecting
Part No. Ref. Part Description ZH065.4.2.2A Stick Welding Parts JDB-1-3035 Solid Lubricated Bearing JDB-1-38*30*35 JDB-1-2535 Solid Lubricated Bearing JDB-1-33*25*35 GB/T 10708.1 Y- Shaped Sealing Ring 25*33*5 GB/T 10708.1 Y- Shaped Sealing Ring 30*40*6 D04 Working Device - Connecting Rod Assembly Part No.
Page 68: E01 Control Device Weldingp
E01 Control Device Welding Parts Part No. Ref. Part Description ZH07.5.1 Support Frame Welding Parts B-G000930-10 Washer 10 B-G061700-10 Nut M10 B-G00097A-10 Washer 10 B-G057830-10*25 Bolt M10*25 B-G009010-10*40 Stud M10*40 www.tmgindustrial.com 68 / 113 TOLL FREE: 1-877-761-2819...
Page 69 E02 Right Joystick Welding Part Part No. Ref. Part Description ZH07.5.2 Right Joystick Welding Part W-06-SF-2-1412 Bearing 1412 W-06-SF-2-1625 Bearing 1625 B-G000960-10 Washer 10 B-G000930-10 Washer 10 B-G061700-10 Nut M10 ZH07.5-3 Front And Rear Control Pins B-G00097A-10 Washer 10 ZH07.5.10 Manipulation Of Rotating Welded Parts B-G061700-14 Nut M14...
Page 70: E03 Left Joystick Welding Part
E03 Left Joystick Welding Part Part No. Ref. Part Description W-06-SF-2-1412 Bearing 1412 W-06-SF-2-1625 Bearing 1625 B-G000960-10 Washer 10 B-G000930-10 Washer 10 B-G061700-10 Nut M10 ZH07.5-3 Front And Rear Control Pins B-G00097A-10 Washer 10 ZH07.5.10 Manipulation Of Rotating Welded Parts ZH07.5.11 Left Joystick Welding Part B-G061700-14...
Page 71: E04 Mechanical Locking Shaft
E04 Mechanical Locking Shaft Welding Parts Part No. Ref. Part Description ZH07.5.4 Positioning Sleeve Welding Parts ZH07.5.5 Mechanical Locking Shaft Welding Parts ZH07.5-6 Mechanical Lock Plate B-G00097A-6 Washer 6 B-G000930-6 Washer 6 B-G057830-6*12 Bolt M6*12 B-G00879B-6*26 Key 6*26 ZH07.5-21 Throttle Washer B-G061700-14 Nut M14 B-G019720-28...
Page 72: E05 Walking Connection Sleeve
E05 Walking Connection Sleeve Welded Parts Part No. Ref. Part Description W-06-SF-2-1412 Bearing 1412 B-G00879B-6*26 Key 6*26 B-G000930-8 Washer 8 B-G00097A-8 Washer 8 ZH07.5.16 Left Traveling Connecting Sleeve Welding Parts ZH07.5-18 Travel Fixed Pin ZH07.5.19 Right Traveling Connecting Sleeve Welded Parts ZH07.5-23 Travel Joystick B-G057830-8*20...
Page 73: E06 Traveling Connectings
E06 Traveling Connecting Sleeve Welded Parts Part No. Ref. Part Description W-06-SF-2-1412 Bearing 1412 B-G00879B-6*26 Key 6*26 ZH07.5.7 Dozer Connecting Rod Shaft Welding Parts ZH07.5.12 Stick Connecting Sleeve Welding Parts ZH07.5.13 Rotary Connection Sleeve Welding Parts ZH07.5.15 Dozer Connecting Sleeve Welding Parts B-G061700-14 Nut M14 ZH07.5-35...
Page 74: E07 Installation O F Multi -Way
E07 Installation Of Multi-Way Valve Part No. Ref. Part Description B-G000930-8 Washer 8 B-G00097A-8 Washer 8 B-G057830-8*20 Bolt M8*20 E08 Installation Multi-Way Valve www.tmgindustrial.com 74 / 113 TOLL FREE: 1-877-761-2819...
Page 75: E09 Installation And Control
Part No. Ref. Part Description B-J05306R-SQ8C-RS Spherical Bearing SQ8C-RS Right-Hand B-G000930-8 Washer 8 B-G061700-8 Nut M8 ZH07.5-14 Multi-Way Valve Connecting Pin ZH07.5.16 Left Traveling Connecting Sleeve Welding Parts ZH07.5.17 Welded Cross Forks ZH07.5.19 Right Traveling Connecting Sleeve Welded Parts ZH07.5-23 Travel Joystick B-G000910-2.5*16 Cotter Pin 2.5×16...
Page 76: E10 Right Joystick Link
E10 Right Joystick Link Part No. Ref. Part Description B-J05306R-SQ8C-RS Spherical Bearing SQ8C-RS Right-Hand B-G000930-8 Washer 8 ZH07.5-8 Bearing Connecting Rod B-J05306L-SQ8C-RS Spherical Bearing SQ8C-RS Left-Hand B-G061700-8 Nut M8 ZH07.5.10 Manipulation Of Rotating Welded Parts B-G061700-8-L Nut M8 Left-Hand www.tmgindustrial.com 76 / 113 TOLL FREE: 1-877-761-2819...
Page 77: E11 Left Joystick Link
E11 Left Joystick Link Part No. Ref. Part Description B-J05306R-SQ8C-RS Spherical Bearing SQ8C-RS Right-Hand B-G000930-8 Washer 8 ZH07.5-8 Bearing Connecting Rod B-J05306L-SQ8C-RS Spherical Bearing SQ8C-RS Left-Hand B-G061700-8 Nut M8 ZH07.5.10 Manipulation Of Rotating Welded Parts B-G061700-8-L Nut M8 Left-Hand www.tmgindustrial.com 77 / 113 TOLL FREE: 1-877-761-2819...
Page 78: E12 Hand-Hand Control Components
E12 Hand-hand control components Part No. Ref. Part Description B-G000930-10 Washer 10 B-G00097A-10 Washer 10 B-G061700-8 Nut M8 ZH07.5.44 Handlebar Welding Parts B-G057830-10*30 Bolt M10*30 B-G057830-8*65 Bolt M8*65 B-G057830-8*55 Bolt M8*55 www.tmgindustrial.com 78 / 113 TOLL FREE: 1-877-761-2819...
Page 79: E13 Throttle Lever
E13 Throttle Lever Part No. Ref. Part Description B-G00879B-6*26 Key 6*26 B-G061700-8 Nut M8 ZH07.5-14 Multi-Way Valve Connecting Pin ZH07.5-20 Throttle Shaft 01 ZH07.5-21 Throttle Washer ZH07.5-22 Flexible Shaft Connecting Plate B-G061700-14 Nut M14 B-G019720-28 Disc Spring A28 ZH07.5-35 Copper Washer B-G057830-8*30 Bolt M8*30 ZH07.5-39...
Page 80: E14 Damper Lever
E14 Damper Lever Part No. Ref. Part Description B-G00879B-6*26 Key 6*26 B-G061700-8 Nut M8 ZH07.5-14 Multi-Way Valve Connecting Pin ZH07.5-21 Throttle Washer B-G061700-14 Nut M14 B-G019720-28 Disc Spring A28 ZH07.5-35 Copper Washer B-G057830-8*30 Bolt M8*30 ZH07.5-39 Bulldozing Handle Handle Cover ZH07.5-45 Damper Shaft 01 ZH07.5-46...
Page 81: E15 Switching Valve Assembly
E15 Switching Valve Assembly 46- 1 46- 2 46- 3 46- 4 Part No. Ref. Part Description ZH07.5.29 Switching Valve Assembly E46-1 W-05-KQHF26-25-315 Switching Valve 02 E46-2 ZH07.5.29-1 Switching Valve Stem E46-3 B-G000930-10 Washer 10 E46-4 B-G061720-10 Nut M10 www.tmgindustrial.com 81 / 113 TOLL FREE: 1-877-761-2819...
Page 82: E16 Switching Valve Joystick
E16 Switching Valve Joystick Part No. Ref. Part Description B-G00879B-6*26 Key 6*26 B-J05306R-SQ8C-RS Spherical Bearing SQ8C-RS Right-Hand B-G000930-8 Washer 8 B-G061700-8 Nut M8 ZH07.5-14 Multi-Way Valve Connecting Pin B-G061700-14 Nut M14 ZH07.5.26 Switch Welding Fork Weldment ZH07.5-27 Switching Valve Pin ZH07.5-28 Switching Valve Connecting Plate ZH07.5.29...
Page 83: E17 Broken Joystick
E17 Broken Joystick Part No. Ref. Part Description B-G00879B-6*26 Key 6*26 B-G000930-8 Washer 8 B-G061700-8 Nut M8 B-G00097A-8 Washer 8 ZH07.5-14 Multi-Way Valve Connecting Pin B-G057830-8*20 Bolt M8*20 ZH07.5-30 Broken Connecting Shaft ZH07.5.31 Crushed Welding Cross Fork Welding Parts ZH07.5.32 Broken Connection Sleeve Welding Parts ZH07.5.33 Broken Pedal Welding Parts...
Page 84: F01 Gasoline Engine
F01 Gasoline Engine Part No. Ref. Part Description W-03-PA-CH395-3031 Gasoline Engine ZH07.6-2 Gasoline Engine Rubber Gasket B-G00097A-10 Washer 10 B-G061700-10 Nut M10 B-G00070A-10*70 Screw M10*70 F02 Return Spring Part No. Ref. Part Description W-03-17089-101-S Return Spring ZH07.6.9A Wire Fixing Plate Welding Parts www.tmgindustrial.com 84 / 113 TOLL FREE: 1-877-761-2819...
Page 85: Asoline Engine
F03 Some Accessories Of Gasoline Engine Part No. Ref. Part Description W-03-17126-293-S Automatic Choke Bracket Assembly W-03-17313-16-S Locking Ring W-03-17079-39-S Choke Lever www.tmgindustrial.com 85 / 113 TOLL FREE: 1-877-761-2819...
Page 86: F04 Exhaust Pipe Welding Parts
F04 Exhaust Pipe Welding Parts Part No. Ref. Part Description ZH065.6-3 Silencer Spacer ZH065.6-4 Silencer High Temperature Gasket 01 ZH065.6-5 Silencer High Temperature Gasket 02 GB/T 818 Cross Recessed Pan Head Screw M5X14 ZH07.6-10 Exhaust Pipe Insulation Tape ZH07.6-11 High Temperature Resistant Tape ZH07.6-12 Stainless Steel Rolled Strip 30 Cm ZH07.6.1A...
Page 87: F05 Oil Switch
F05 Oil Switch Part No. Ref. Part Description ZH07.6-13 Oil Switch Connector ZH07.6-14 Oil Switch F06 Throttle Cable / Air Valve Push-Pull Flexible Shaft Part No. Ref. Part Description ZH07.6-7 Air Door Push-Pull Flexible Shaft ZH07.6-8 Throttle Cable www.tmgindustrial.com 87 / 113 TOLL FREE: 1-877-761-2819...
Page 88: Ssembly
G01 Pump And Fuel Tank Assembly www.tmgindustrial.com 88 / 113 TOLL FREE: 1-877-761-2819...
Page 89 G01 Pump And Fuel Tank Assembly PART NO. REF. DESCRIPTION ZH07.7-1 Engine Powertrain ZH065.7.2A Fuel Tank Welding Parts CBELD-E2.5/E2.5- ALΦ Duplex Gear Pump QUQ1-10*1.0 Air Filter WU-40X180-J Oil Suction Filter ZH07.7.3A Oil Suction Port Welding Parts ZH07.7.4 Oil Return Port Welding Parts ZH07.7-7 Multi-Way Valve Middle Joint EW08LOMD...
Page 90 PART NO. REF. DESCRIPTION ZH07.7-18 GB/T 91 Cotter Pin 3.2*16 GB/T 3452.1 O- Ring ∮ 48.7*3.55 GB/T 6170 Nut M10 GEO15LR1/2OMD Connector M18X1.5-G1/2 VSTI12*1.5ED Plug M12*1.5 VKAM15L Tapered Hole Plug M22*1.5 ZH065.7-25 Spacer ZH065.7-26 Insulation Cotton 01 ZH065.7-27 Insulation Cotton 02 ZH065.7-28 Insulation Cotton 03 ZH07.7-21...
Page 91 H01 Upper Frame Hydraulic System – Yaw Oil Circuit www.tmgindustrial.com 91 / 113 TOLL FREE: 1-877-761-2819...
Page 92 H01 Upper Frame Hydraulic System - Traveling Oil Circuit www.tmgindustrial.com 92 / 113 TOLL FREE: 1-877-761-2819...
Page 93 H01 Upper Frame Hydraulic System - Rotary Oil Circuit www.tmgindustrial.com 93 / 113 TOLL FREE: 1-877-761-2819...
Page 94 H01 Upper Frame Hydraulic System - Yaw / Travel / Oil Circuit Part No. Ref. Part Description HMCV12-8-0.6-ZHC Multi-Way Valve ZH065.8.1 Rotary Motor Components GB/T 93 Washer 10 GB/T 93 Washer 6 GB/T 93 Washer 8 GB/T 70.1 Screw M10*30 ZH07.7-10 Pump Outlet Connector EW08LOMD...
Page 95: H02 Rotary Motor Assembly
H02 Rotary Motor Assembly 2- 1 2- 2 2- 3 2- 5 2- 4 2- 6 Part No. Ref. Part Description ZH065.8.1 Rotary Motor Components H2-1 W-04-BM1-314-0019 Rotary Motor H2-2 ZH065.8.1-3 Gasket H2-3 ZH07.8.1-2 Rotary Motor Installation Gear H2-4 ZH07.8.1-1 Rotary Motor Gasket H2-5 B-G000930-8...
Page 96 I01 Working Device Hydraulic System - Bucket Oil Circuit www.tmgindustrial.com 96 / 113 TOLL FREE: 1-877-761-2819...
Page 97 I01 Working Device Hydraulic System – Dipper Stick Circuit www.tmgindustrial.com 97 / 113 TOLL FREE: 1-877-761-2819...
Page 98 I01 Working Device Hydraulic System - Big Arm Oil Circuit www.tmgindustrial.com 98 / 113 TOLL FREE: 1-877-761-2819...
Page 99: Rm Oil Circuit
I01 Working Device Hydraulic System - Bucket / Dipper Stick / Arm Oil Circuit Part No. Ref. Part Description ZH07.7-10 Pump Outlet Connector WH08LMOMD Connector M12x1.5-M14x1.5 ZH07.7-7 Multi-Way Valve Middle Joint EW08LOMD Connector M14*1.5-M14*1.5 ZH065.9-31 Oil Pipe 01 ZH065.9-32 Oil Pipe 02 ZH065.9-36 Oil Pipe 06 ZH065.9-35...
Page 100: J01 Lower Frame Hydraulics
J01 Lower Frame Hydraulic System Part No. Ref. Part Description WH08LROMD Connector M14*1.5-G1/4 1C0-14-06 Transition Joint ZH065.10-6 Oil Pipe 01 ZH065.10-7 Oil Pipe 02 ZH065.10-8 Oil Pipe 03 ZH065.10-9 Oil Pipe 04 ZH065.10-10 Oil Pipe 05 ZH07.10-3 Dozer Blade Pipe Connector ZH07.10-4 Bulldozer Cylinder Guard Plate GB/T 97.1...
Page 101: K01 Cover Welding Parts / I
K01 Cover Welding Parts / Insulation Cotton 35- 3 35- 1 35- 4 35- 5 x 2 0 Part No. Ref. Part Description ZH07.11.6 Cover Welding Parts ZH07.11.13 Sound Insulation Cotton Components K35-1 ZH07.11.13-1 Sound Insulation And Heat Insulation Cotton 01 K35-3 ZH07.11.13-3 Sound Insulation And Heat Insulation Cotton 03...
Page 102: K02 Cover Welding Parts / I
K02 Cover Welding Parts / Insulation Cotton Part No. Ref. Part Description ZH07.11-9 Cover Seal Strip 序 W-06-DS514-1 Door Lock Assembly K03 Left Rear Cover / Steel Mesh Part No. Ref. Part Description ZH07.11-3 Left Rear Cover ZH07.11-10 Steel Wire Mesh B-G000930-6 Washer 6 B-G000960-6...
Page 103: K04 Right Rear Cover / Steelm
K04 Right Rear Cover / Steel Mesh Part No. Ref. Part Description ZH07.11-18 Right Rear Cover ZH07.11-10 Steel Wire Mesh B-G000930-6 Washer 6 B-G000960-6 Washer 6 B-G057830-6*12 Bolt M6*12 K05 Right Rear Cover / Steel Mesh www.tmgindustrial.com 103 / 113 TOLL FREE: 1-877-761-2819...
Page 104: K06 Control Device Cover / S
Part No. Ref. Part Description ZH07.11.4 Tail Cover Welded Parts B-G00097A-12 Washer 12 B-G000930-12 Washer 12 B-G057830-12*50 Bolt M12*50 B-G057830-12*35 Bolt M12*35 B-G057830-12*60 Bolt M12*60 ZH07.11-21 Adjustment Screw K06 Control Device Cover / Sheath Part No. Ref. Part Description ZH065.11.1 Operating Device Cover ZH07.11-11 Square Operating Handle Cover...
Page 105: K07 Control Device Cover / S
K07 Control Device Cover / Sheath KPART NO. REF. DESCRIPTION ZH07.11.7 Pedal Sealing Plate Welding Parts B-G000930-8 Washer 8 W-06-DS514-1 Door Lock Assembly B-G00097A-8 Washer 8 B-G057830-8*16 Bolt M8*16 B-G00097A-6 Washer 6 B-G000930-6 Washer 6 B-G061700-6 Nut M6 B-G057830-6*20 Bolt M6*20 ZH07.11.16 Lock Mounting Plate Welding Parts K08 Hinge Welding Parts...
Page 106: K09 Left Cover Welding Part
Part No. Ref. Part Description ZH07.11.5 Hinge Welding Parts B-G000930-10 Washer 10 B-G057830-10*30 Bolt M10*30 B-G057830-10*25 Bolt M10*25 B-G061700-10 Nut M10 K09 Left Cover Welding Part / Right Front Cover Welding Part Part No. Ref. Part Description ZH07.11.2 Left Cover Welded Part ZH07.11.19 Right Front Cover Welding Part B-G000930-8...
Page 107: K11 Adjustment Screw
Part No. Ref. Part Description B-G000930-8 Washer 8 W-06-XFZY-1DHA Seat 序号 ERP号 ZH07 B-G057830-8*20 Bolt M8*20 K11 Adjustment Screw Part No. Ref. Part Description ZH07.11-21 Adjustment Screw K12 Control Device Cover / Anti-Slip Rubber Pad Part No. Ref. Part Description ZH065.11.1 Operating Device Cover ZH07.11-8...
Page 108: L01 Bottom Connecting Plate
L01 Bottom Connecting Plate Welding Parts Part No. Ref. Part Description ZH07.12.1 Bottom Connecting Plate Welding Parts ZH07.12.3 Support Frame Welding Parts 02 B-G057830-8*30 Bolt M8*30 B-G00097A-10 Washer 10 B-G000930-10 Washer 10 B-G00070C-12*35 Screw M12*35 L02 Support Frame Welding Parts www.tmgindustrial.com 108 / 113 TOLL FREE: 1-877-761-2819...
Page 109: L03 Upper Elbow Welding Parts
Part No. Ref. Part Description ZH07.12.2 Support Frame Welding Parts B-G00097A-12 Washer 12 B-G000930-12 Washer 12 B-G061700-12 Nut M12 B-G00070C-12*50 Screw M12*50 L03 Upper Elbow Welding Parts Part No. Ref. Part Description ZH07.12.4 Upper Elbow Welding Parts B-G057830-12*40 Bolt M12*40 B-G00097A-12 Washer 12 B-G000930-12...
Page 110: M01 Dc Fan
M01 DC Fan Part No. Ref. Part Description B-G00097A-6 Washer 6 B-G057830-6*16 Bolt M6*16 ZH065.13.26 DC Fan Assembly ZH065.13.27 Fan Installation Box Assembly ZH065.13-28 DC Fan Bottom Rubber Plate M02 Battery www.tmgindustrial.com 110 / 113 TOLL FREE: 1-877-761-2819...
Page 111: M03 Rectifier Regulator
Part No. Ref. Part Description B-G00097A-10 Washer 10 B-G061700-10 Nut M10 B-G061720-10 Nut M10 ZH07.13-1 Battery Bottom Rubber Plate 01 ZH07.13-6 Battery Bottom Rubber Plate 02 ZH065.13-2 Battery Fixing Screw W-10-6-DZF-20.3 Battery ZH065.13-3 Battery Pressure Plate B-G057830-10*30 Bolt M10*30 B-G000930-10 Washer 10 M03 Rectifier Regulator Part No.
Page 112: M04 Electronic Speaker
M04 Electronic Speaker 序号 Part No. Ref. Part Description W-10-021.588-237 Electronic Speaker B-G00097A-8 Washer 8 B-G000930-8 Washer 8 B-G057830-8*20 Bolt M8*20 M05 Timer / Double Switch Part No. Ref. Part Description W-10-JK962 Waterproof Switch 2 Units ZH065.13-29 Waterproof Timer www.tmgindustrial.com 112 / 113 TOLL FREE: 1-877-761-2819...
Page 113: M06 Wiring Harness
M06 Wiring Harness Part No. Ref. Part Description ZH065.13.8 Connect The Electronic Fan Harness ZH065.13.9 Battery Positive Wiring ZH065.13.10 Negative Wire ZH07.13.11 Connect Gasoline Engine Wiring Harness ZH065.13.12 5A Fuse Assembly ZH07.13.13 Gasoline Engine To 15A Fuse Line ZH07.13.14 Manipulating The Main Harness ZH07 Gasoline Engine Comes With Line Speed ZH07.13.15...

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