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Reanin K2000 User Manual
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Reanin K2000 User Manual

Pneumatic spray machine
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Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
Shandong Reanin Machinery Co.,Ltd
K2000 Pneumatic Spray Machine User Manual
Important Safety Instructions
Read all warnings and instructions in this manual.
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Summary of Contents for Reanin K2000

  • Page 1 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
  • Page 2 Drive model: pneumatic  Whole power: 9kw  Voltage (Optional): Single phase 220V 50Hz or Three phase 380V 50Hz  Standard configuration of K2000 pneumatic spray machine, Proportion fixed mainframe 1 set  Spray gun 1 set  Transfer pump 2 sets ...

  • Page 3: Table Of Contents

    Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual Contents 1. Warning....................4 2. Important Two-Component Material Information.........7 3. Flow Charts of the Raw Material............9 4. System Installation.................10 5. Control Panel..................14 6. System Operation...................16 7. Check for Fluid Flow System and Equipment Problem......20...

  • Page 4: Warning

    Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual 1. Warnings The following warnings are for setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk.
  • Page 5 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual checking, or servicing equipment. • Tighten all fluid connections before operating the equipment. • Check hoses and couplings daily. Replace worn or damaged parts immediately. FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode.
  • Page 6 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manual. • Use fluids and solvents that are compatible with equipment wetted parts.

  • Page 7: Important Two-Component Material Information

    Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual 2. Important Two-Component Material Information Isocyanate Conditions • Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates. • Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.
  • Page 8 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component foam and polyurethane coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid.

  • Page 9: Flow Charts Of The Raw Material

    Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual 3. Flow Charts of the Raw Material Figure 1...

  • Page 10: System Installation

    Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual 4. System Installation 4.1 Installation of air supply system 1. Connect main air line from air compressor to the main air inlet, 2. Connect the air line in heated hose to mainframe, 3.
  • Page 11 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual Used to adjust the whole system air pressure. Pull the knob out to unlock and adjust the air pressure. Turn clockwise “＋” to increase the air pressure, turn counter-clockwise “－” to reduce the air pressure, press the knob in to lock it.
  • Page 12 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual Figure 5 Installation of heated hose  Connect the hose to the mainframe and spray gun respectively. Connect the power cord of heated hose, to the transformer output one wire to 0 volt tip and another wire that gives the heated hose different voltages.
  • Page 13 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual Three phase 380V 50Hz or Three phase 240V 60Hz  Connect the power line from the mainframe to three phase 380V 50Hz (or three phase 240V 60Hz) power which is equipped with a breaker.

  • Page 14: Control Panel

    Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual 5. Control Panel Figure 7 A/B/C temperature controller  A Isoyanate temperature controller for A side heater temperature display and set, B Polyol temperature controller for B side heater temperature display and set, C heated hose temperature controller for heated hose temperature display and set.
  • Page 15 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual System ON/OFF switch  This switch controls the booster pump movement. It has two positions, “ON” and “OFF”, on “ON” position, the air motor drive the booster pump working, the chemical has high pressure inside, on “OFF”...

  • Page 16: System Operation

    Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual 6. System Operation 6.1 The check before operation There are 4/5 DOP (Dioctyl Phthalate) in the DOP cup of mainframe or not. as figure 9.  Figure 9 Check all connectors are tightened.
  • Page 17 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual Steps as follow, 1. Turn on the POWER switch, and adjust the pressure regulator of the main air supply knob to 0.2-0.4MPa, then the transfer pump will start to work. The whole system is filled by raw material.
  • Page 18 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual 7. Turn on the inlet switch of the gun first, then the raw material valves on the two transporting blocks. 8. At the moment, the whole system prepared, and it can spray as long as pull the spray gun trigger.
  • Page 19 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual appears, Above the procedures use solvent cleaning system. 8. Put the transfer pump into the container with DOP, repeat the above steps, until clean DOP appears at outlet, 9. Follow daily shutdown steps, seal all inlet and outlet openings, put transfer pumps into container with DOP.

  • Page 20: Check For Fluid Flow System And Equipment Problem

    Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual 7. Check for Fluid Flow System and Equipment Problems You must know the following questions as a qualified operator, What the normal raw material looks like?  How to work of the equipment? ...
  • Page 21 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual 7.2 Bad spray If the raw material mixes badly, check two factors, 1. Temperature If material temperature too high, the material fly apart oversize, then cannot spread to  bottom, If material temperature too low, then mix uneven, waste material, foam in low efficiency, and ...

  • Page 22: Equipment Warranty

    Reanin Machinery Co.,Ltd there items sold, but not manufactured by Reanin Machinery Co.,Ltd are subject to the warranty, if any, of their manufacturer.
  • Page 23 Shandong Reanin Machinery Co.,Ltd K2000 Pneumatic Spray Machine User Manual NOTES...