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Challenger TG8300 Operator's Manual

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Operator Manual
TG8300
Chassis
S/N: EFF...Cxxx1001

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Summary of Contents for Challenger TG8300

  • Page 1 Operator Manual TG8300 Chassis S/N: EFF...Cxxx1001...
  • Page 2 TO OUR CUSTOMER: ® Congratulations on your selection of a Challenger Product. We believe you have exercised excellent judgment in the purchase of your Challenger ® machine. We are most appreciative of your patronage. Your Dealer has performed the pre-delivery service on your new machine.
  • Page 3 CONTENTS CHALLENGER ® TG8300 549687D1 E Rev CONTENTS SAFETY ................................A-1 GENERAL INFORMATION ..........................B-1 OPERATION ..............................C-1 LUBRICATION AND MAINTENANCE ....................... D-1 TROUBLESHOOTING ............................E-1 SPECIFICATIONS .............................. F-1 DELIVERY CHECKLIST ............................ G-1 INDEX ................................H-1 Original Instructions 549687D1 E Rev...
  • Page 4 CONTENTS NOTES i-ii 549687D1 E Rev Find manuals at https://best-manuals.com...

  • Page 5: Table Of Contents

    SAFETY SAFETY Contents Follow Safety Instructions ..........................A-3 Prepare for Emergencies ..........................A-3 Safety Alert Symbol ............................A-4 Informational Messages ..........................A-4 Safety Signs ..............................A-4 Important Safety Information .......................... A-5 Follow A Safety Program ..........................A-5 Operator Qualifications ........................... A-6 Understanding Proper Use Of Chemicals .......................
  • Page 6 SAFETY NOTES 549687D1 E Rev Find manuals at https://best-manuals.com...

  • Page 7: Follow Safety Instructions

    SAFETY FOLLOW SAFETY INSTRUCTIONS FIG. 1: Carefully read, learn and understand all safety messages and information in this manual and on machine's safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Ensure new equipment components and repair parts include current safety signs.

  • Page 8: Safety Alert Symbol

    SAFETY SAFETY ALERT SYMBOL FIG. 3: The safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! Look for safety alert symbols in this manual and on safety signs on machine. The safety alert symbol directs attention to information involving operator safety and safety of others.

  • Page 9: Important Safety Information

    SAFETY IMPORTANT SAFETY INFORMATION FOLLOW A SAFETY PROGRAM Most personal injuries occur during machine operation, Machine in operation is rugged and useful under a wide maintenance or repair are caused by failure to observe variety of conditions which presents an operator with basic safety rules and precautions.

  • Page 10: Operator Qualifications

    SAFETY OPERATOR QUALIFICATIONS UNDERSTANDING PROPER USE OF CHEMICALS • Understand written instructions, rules regulations. • Always read label before using chemicals, including use of personal protective equipment (PPE). Follow • Written instructions include Delivery Report, instructions from chemical manufacturer on how to Operator’s Manual and Safety Signs.

  • Page 11: Fire Prevention

    SAFETY FIRE PREVENTION Machine has several components at high temperature under normal operating conditions. Primary sources of high temperatures are engine and exhaust system. Electrical system, if damaged or incorrectly maintained, can also be a source of arcs or sparks. Flammable debris (leaves, straw, etc.) must be removed regularly.

  • Page 12: Emergency Exit From Cab

    SAFETY EMERGENCY EXIT FROM CAB FIG. 5: Understand procedure to use emergency exit from right-hand side of cab before operation. 1. Remove hammer (1) from holder in right-hand rear corner of cab. 2. Break right-hand cab window and exit machine. R081212017 FIG.

  • Page 13: Prevent Machine Runaway

    SAFETY FIG. 8: When leaving machine unattended, set parking brake, turn off engine, remove key and take it with you. • All wheel bolts must be torqued to proper specifications before operation. • Never permit additional persons on or in machine while in operation.

  • Page 14: Traveling On Public Roads

    SAFETY TRAVELING ON PUBLIC ROADS WARNING: Machine designed applying chemicals fertilizers off-road use. Do not use machine for transporting product on public roads. Chemical spills result in environmental damage. A loaded machine driven on public roads also runs high risk of tire failure. Personal Injury could result.

  • Page 15: Burn Prevention

    SAFETY BURN PREVENTION FIG. 11: Never heat by welding, soldering or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond immediate flame area. Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to operator and bystanders.

  • Page 16: Coolant

    SAFETY Coolant FIG. 14: When engine is at operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or to engine contain hot coolant. WARNING: Any contact with hot coolant or steam can cause severe burns. Allow cooling system components to cool before cooling system is drained.

  • Page 17: High-Pressure Fluids

    SAFETY FIG. 17: Never check battery charge by placing a metal object across terminal posts. Use a voltmeter or a hydrometer. WARNING: Gases from a battery can explode. Keep any open flames or sparks away from top of battery. Do not smoke in battery charging areas.

  • Page 18: System Boom Operation

    SAFETY SYSTEM BOOM OPERATION FIG. 20: Ensure no bystanders or objects are in path of booms before retracting or extending. Be aware of boom location at all times. Retract and lock booms before driving on public roads. 0019 FIG. 20 AVOID EYE CONTACT WITH RADAR FIG.

  • Page 19: Overhead Electrical Power Lines

    SAFETY OVERHEAD ELECTRICAL POWER LINES FIG. 23: Never allow machine to contact overhead power lines. To avoid contact, bend radio antenna down and secure during transport. Do not park, service or repair machine under overhead electrical power lines. 0032 FIG. 23 STAY CLEAR OF ROTATING DRIVE LINES AND MOVING PARTS FIG.

  • Page 20: Towing

    SAFETY TOWING FIG. 26: Towing is not approved by AGCO. Using machine for towing creates a hazard and can void machine or system warranty. 0055 FIG. 26 MODIFICATIONS Welding or altering chassis in any way such as adding implement towing hitches can cause damage or failure of components.

  • Page 21: Work In A Clean Area

    SAFETY FIG. 29: Stop engine and remove key. Allow machine to cool. Keep all parts properly installed and in good working order. Remove any buildup of grease, oil or debris. Disconnect electrical system before making electrical system adjustments or welding on machine. 0040 FIG.

  • Page 22: Wear Protective Clothing

    SAFETY WEAR PROTECTIVE CLOTHING FIG. 32: Wear close fitting clothing and required safety equipment. Wear suitable hearing protection such as earmuffs or earplugs to protect against loud noises. Prolonged exposure to high noise levels can cause hearing impairment. Operating equipment requires operator’s full attention. Never wear radio or music headphones during operation.

  • Page 23: Remove Paint Before Welding Or Heating

    SAFETY REMOVE PAINT BEFORE WELDING OR HEATING FIG. 35: To avoid potentially toxic fumes and dust, remove paint prior to welding, soldering or using a torch. Wear an approved respirator to sand or grind paint and avoid breathing dust. If using solvent or paint stripper, remove stripper with soap and water before welding.
  • Page 24 SAFETY FIG. 38: Clean machine of hazardous chemicals after each use. Hazardous chemical residue can build up on interior and exterior of machine. WARNING: Direct exposure to hazardous chemicals can cause serious injury or death. Potentially hazardous chemicals used with AGCO equipment include such items fuel, lubricants,...

  • Page 25: Waste Disposal

    SAFETY WASTE DISPOSAL FIG. 40: Improper disposal of potentially harmful waste can threaten environment and ecology. Potentially harmful waste used with AGCO machines include such items as oil, fuel, fluids and batteries. Use leak-proof non-glass containers when draining fluids. Never use food or beverage containers that may mislead someone to drink from them.

  • Page 26: Safety And Service Sign Locations

    SAFETY SAFETY AND SERVICE SIGN LOCATIONS R080515001 FIG. 41 FIG. 41: Reference Following Pages A-22 549687D1 E Rev...

  • Page 27: Safety And Service Signs

    SAFETY SAFETY AND SERVICE SIGNS FIG. 42: (1) Diesel Fuel located near filler necks on fuel tanks. R102515001 FIG. 42 FIG. 43: (2) Relays and harness plug in locations in the right rear corner of cab. 100A 100A 100A 531724D1 01 R100415001 FIG.
  • Page 28 SAFETY FIG. 45: (4) Battery Terminal Located on rear of battery box. R101315003 FIG. 45 FIG. 46: (5) Battery Film located around master switch on rear of battery box. (1) Connect (2) Disconnect R101315004 FIG. 46 FIG. 47: (6) Radar Hazard Warning. Located on left and right sides of frame to rear of cab.
  • Page 29 SAFETY FIG. 49: (8) Electrocution Hazard Warning. Located inside lid of battery box. When disconnecting battery, do not ground out positive side of battery. Possible electrocution or shock could occur. Read service manual. 0229 FIG. 49 FIG. 50: (9) Safety Tread. Located on tops of tool box and air dryer box.

  • Page 30: Safety And Service Sign Locations - Cab

    SAFETY FIG. 53: (12) Hydraulic Oil Level. Located on hydraulic oil tank next to level window. R101315006 FIG. 53 SAFETY AND SERVICE SIGN LOCATIONS - CAB FIG. 54: Cab shown with glass and other components removed for ease in viewing interior. See following pages for identification.
  • Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...

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