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INSTALLATION & OPERATIONS MANUAL AdvancedIQ WALL MOUNT NITROGEN GENERATOR AG-675/950 (675E/950E) | AG-2000/3500 (2000E/3500E) Products for use under U.S. Patents 8,720,591, 9,144,700 and 9,186,533...
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Cautions and Warnings CAUTION: Do not install the Nitrogen Generator or Air Compressor Package in an area where ammonia, sulfur dioxide, hydrogen sulfide, mercaptans, chlorides, chlorine, oxides of nitrogen, acid fumes, solvent vent vapors, and ozone vapors or similar contaminates exist. The equipment can be damaged by ammonia and other vapors shortening membrane life.
SYSTEM and PRODUCT INFORMATION Dry Pipe Nitrogen Inerting (DPNI) Dry Pipe Nitrogen Inerting technology was developed by Engineered Corrosion Solutions (ECS) and is used to control oxygen corrosion in dry pipe and/or preaction fire sprinkler systems. DPNI is executed by employing a “fill and purge”...
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98% nitrogen. The vent is crucial for expedient mixing of the gas and elimination of oxygen inside the system within the specified timeframe. ECS offers three (3) DPNI vents, the PSV-D/(DE) SMART Vent, the PAV-D Standard Vent and the PAV-DQ Vent.
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The handheld gas analyzer (PHGA-1) allows for quick, convenient reading of nitrogen gas purity levels. The gas analyzer can be connected to any of the sample ports on the ECS devices such as the nitrogen generator or the vent. Additional sampling ports can be ordered and placed at any point on the systems...
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(HMI) with an LCD display to control the venting process and continuously monitor the nitrogen purity levels in the sprinkler systems. AdvancedIQ Vent Controller Features The AdvancedIQ Vent Controller in conjunction with the oxygen removal vents, along with the ECS patented “fill and purge” breathing technology include the following features: •...
TECHNICAL SPECIFICATIONS Dimensions - AG-675/950 24.5"(622mm) W x 36.5"(927mm) H x 9.25"(235mm) D Dimensions - AG-2000/3500 28.5" (724mm) W x 39.5" (1003mm) H x 11.5" (292mm) D Weight - AG-675/950 125 lbs (57 Kg) Weight - AG-2000 208 lbs (94 Kg) Weight - AG-3500 220 lbs (100 Kg) Location...
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Nitrogen Quality Purity at Discharge: 98% (maximum of 2.0% oxygen) Pressure at Discharge: Min: 15 psig (1 bar); Max: feed air pressure minus 15 psig (1 bar) Water Dew Point: Less than -70°F (-57°C) NITROGEN GENERATOR APPROVALS FM Approved - Standard 1035 UL Listed - 508A Industrial Control Panel UL 508A Listed to Canadian Standards CE Certification...
In applications where multiple dry pipe and preaction fire sprinkler systems are connected to one (1) nitrogen generator and there is more than one (1) supervisory gas pressure an ECS Nitrogen Interface Controller (NIC-1) must be included in the project.
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The maximum allowable leak rate in a fire sprinkler system as defined by NFPA 13 is 1.5 psig (.1 bar) within a 24-hour period. The design specifications of ECS nitrogen generator is based on 6.0 psig (.4 bar) leak rate within a 24-hour period. Sprinkler systems with a leak rate in excess of 6.0 psig (.4 bar) within a 24-hour period will cause the nitrogen generator run frequency to...
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13.5 (.93) 34 (2.3) 14.0 (.97) 35 (2.4) 14.5 (1.0) 36 (2.5) ** NFPA-13 Allowable leak rate. NFPA-25 Allowable leak rate. *** Allowable leak rate for ECS Nitrogen Generators. Higher leak rates may reduce the service life of the nitrogen generator.
Start-Up and Operational Procedures INSTALLATION Installation Instructions Installation of the ECS AdvancedIQ Nitrogen Generator requires six (6) steps: 1. Mount the cabinet in the appropriate location. NOTE: Nitrogen Generator cabinet includes an integral compressor that may cause vibration induced noise carryover to adjacent areas.
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The cabinet includes anchoring holes in the lower left and lower right corners of the cabinet using standard anchors (See Figure 1b). NOTE: ECS recommends that the nitrogen generator be anchored to the wall using the wall mounting bracket and the anchoring holes in the nitrogen generator cabinet.
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When AG-675 or AG-950 nitrogen generator is connected to a single dry pipe or preaction system, the nitrogen generator can be installed without an AMD. ECS recommends a ball valve and a check valve be installed in the nitrogen/air supply line.
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When AG-675 or AG-950 nitrogen generator is connected to a single dry pipe or preaction system, the nitrogen generator can be installed without an AMD. ECS recommends a ball valve and a check valve be installed in the nitrogen/air supply line.
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Common Audible Trouble - The nitrogen generator is equipped with a common trouble audible signal which is programmable to activated upon a predetermined trouble. o Audible signal o Contact ECS for specific procedures to reconfigure common trouble signal Four (4) system output signals for monitoring through a building monitoring system, if desired: •...
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By-Pass Alarm Monitoring Output Nitrogen Generator Power Monitoring Output (Normally De-Energized) (Normally Energized) Monitoring Relay Contact Rating Nitrogen Generator Running Output 250 VAC/ 6 Amps Common Trouble Output (Energized When Running) (Normally De-Energized) Ethernet Connection AG-2000/3500 Series Relay Contacts – De-Energized NC (12) COM (11) NO (14)
Commissioning and Startup Procedure Only qualified personnel should commission the new equipment into service once it is installed. Once the nitrogen generator has been configured, there should be no reason to adjust the nitrogen generation system. Pre-Commissioning Information Prior to setting the cut-in (turn-on) and cut-out (turn-off) pressures of the nitrogen generator, identify the following sprinkler system pressures: 1.
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4. Verify the nitrogen generation/air bypass valve is nitrogen generation position.* * The only time the nitrogen generation/air bypass valve should need to be in the “air bypass” position is for the NFPA 13 30-minute system fill time requirement. Turn the cabinet power switch ON (if not already On). The generator will prompt to complete the commissioning process through the HMI.
Once in service, the nitrogen generator requires no additional intervention to function properly. Generator settings should not be altered without consulting ECS and the unit should not be powered down for any reason other than maintenance. To take the generator out of service for maintenance, follow these steps: 1.
Nitrogen Inerting Mode The application of supervisory nitrogen gas to a dry pipe or preaction fire sprinkler system using the ECS Dry Pipe Nitrogen Inerting (DPNI) protocol which is fundamentally different than the traditional application of compressed air as a supervisory gas.
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ECS Nitrogen Generator Pressure Cycling for Dry Pipe and Preaction Fire Sprinkler Systems OPERATING NOTES: The nitrogen generator produces nitrogen increasing the pressure in the nitrogen supply line which increases the pressure in the fire sprinkler system. When the pressure in the fire sprinkler system reaches the pressure setting of the Air Maintenance Device (AMD), the AMD closes (no longer needing supervisory gas).
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If air compressor and nitrogen generator runtimes are greater than four (4) hours, contact ECS immediately. Restart of the Nitrogen Inerting Process Whenever the fire sprinkler system(s) are serviced and refilled with air, the ECS DPNI protocol using the “fill and purge breathing” process must be reinitialized. •...
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System Power Loss In the event of a system power loss, all programmed information in the nitrogen generator is stored in the nitrogen generator and the nitrogen generator will automatically restart once system power is restored. • Where Standard Vents are installed, the system will automatically return to Nitrogen Inerting Mode or Supervisory Gas Mode, depending on which mode the nitrogen generator was in when the power loss occurred.
Support Hanger Not Required General Description The ECS Standard Vent (PAV-D/DQ) provides oxygen venting in dry pipe and preaction fire sprinkler systems. As a fire sprinkler system is filled with a continuous supply of nitrogen gas from the Nitrogen Generator System, the PAV-D/DQ allows oxygen rich gas to be vented from the fire sprinkler system. Over a short period of time the Vent will almost completely remove oxygen from the fire sprinkler system (less than 2% oxygen).
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NOTE: If the vent assembly is not equipped with a restricted venting orifice, one will be provided by ECS during system commissioning. The restricted venting orifice must be installed before proceeding with the steps below. 2. Determine the low air alarm pressure and the turn-on pressure of the nitrogen generator.
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ECS Standard Vent Assembly Restricted Venting Orifice In-Line Filter Muffler Gas Sample Port Backpressure Regulator Float Valve Connection to Sprinkler System Y-Strainer Isolation Ball Valve with Ball Valve ½” Quick Connect ECS Vent Installation Schematic 1” Outlet Required ECS Vent...
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Support Hanger Not Required General Description The ECS SMART Vent provides oxygen venting in dry pipe and preaction fire sprinkler systems. As a fire sprinkler system is filled with a continuous supply of nitrogen gas from the Nitrogen Generator System, the PSV-D/DE allows oxygen rich gas to be vented from the fire sprinkler system.
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NOTE: If the vent assembly is not equipped with a restricted venting orifice, one will be provided by ECS during system commissioning. The restricted venting orifice must be installed before proceeding with the steps below. 2. Determine the low air alarm pressure and turn-on pressure of the nitrogen generator.
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10. If the sprinkler system actuates or another event introduces oxygen to the sprinkler system press the orange VENT button to restart the purging cycle. ECS SMART Vent Control Box 200-240 VAC/1 Phase 50 Hz 120 VAC/1 Phase/60 Hz Solenoid...
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Gas Sampling Port Connection To Sprinkler System Y-Strainer with Ball Valve Isolation Ball Valve ½” Quick Connect In-Line Filter Assembly ECS SMART Vent Installation Schematic Filter Filter Housing Wiring Harness Installed in Conduit Vent Assembly Nitrogen Supply Control Box Mounted to...
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B - Black Steel 40 - Schedule 40 The ECS In-Line Corrosion Detector is designed to provide an early warning indication of internal corrosion activity in water-based fire sprinkler systems. The device is designed to be installed where corrosion is most likely to occur: the air/water interface.
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Step 1: Contact an ECS Engineer to determine a location within the sprinkler system where corrosion is likely to occur. In wet pipe systems locate on a high point at the air/water interface; in dry pipe and preaction systems locate on a horizontal portion of the mains in an area with trapped water.
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(203mm (W) X 254mm (H) X 152mm (D)) General Description The ECS SMART Gas Analyzer (SGA-1) provides a continuous real-time monitoring of nitrogen/oxygen concentration levels within a dry pipe and preaction fire sprinkler system. The analyzer samples discharge gas from an adjacent Standard Vent (PAV-D/DQ) or SMART Vent (PSV-D/DE). The gas flows out of a restricted orifice on the vent through pressure-rated tubing to provide slow, controlled flow to the analyzer.
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Installation Instructions 1. Mount the SMART Gas Analyzer on a wall adjacent to the PAV-D/DQ Vent or the PSV-D/DE SMART Vent (not included). 2. Once mounted, connect the 5/32” tubing to the push-connect fitting on the top of the SGA-1. 3.
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6. When monitoring and a (N.O.) contact closure required, connect to the “Over” contacts on block J5 (J5-1 & J5-2). a. If a LOW Nitrogen (N )/HIGH Oxygen (O ) percentage alarm is desired, select the corresponding oxygen concentration level using dip 2, 3 or 4 of Switch 1 to energize the “OVER”...
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At this time, the display will show the current average concentration of the feed gas. Calibration Note: Please contact ECS before any calibration adjustment 1. Allow SMART Gas Analyzer to sample fresh compressed air for a minimum of 10-minutes. 2. Switch N switch (SW 1-1) to “O...
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LED Identification Chart STATUS LED Color Flash Code Condition ERROR: Low Oxygen Level (less than.3%) ERROR: Assymetry (greater than 5%) Green Normal Operation Green Heater Warming Up Green Averaging Calibration Value Green Set Calibration Value If Needed...
A commissioning video to assist with the commissioning process of this equipment is available. Access to the commissioning video can be obtained through the “QR” code on the back page of this document or by contacting ECS. Commissioning Nitrogen Generator The nitrogen generator commissioning is accomplished through the Human Machine Interface (HMI) screen.
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e. Set the sprinkler system Low Air Alarm Pressure. i. Press the pressure display, which displays a keypad. ii. Enter the appropriate pressure, then press keypad “Enter” key. 6. Enter the installation location information into the HMI Screen (Recommended but not required). a.
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Handheld Gas Analyzer using the calibration procedures. (See Maintenance Section for Nitrogen Purity Check Procedure). 8. The nitrogen purity was verified to be producing 98% nitrogen purity prior to equipment shipment from ECS. Should the purity not be 98%, Contact ECS prior to making changes to the nitrogen purity.
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The restricted venting orifice size is determined by the sprinkler system capacity (gallons). b. Consult with ECS to ensure the appropriate restricted venting orifice is installed in the appropriate oxygen removal vent. 2. Based on the nitrogen generator turn-on pressure and the sprinkler system low alarm pressure, adjust the pressure setting for the backpressure regulator.
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b. PAV-D/DQ Standard Vents: i. Pull the knob out from the regulator to adjust pressure setting. Turn the knob clockwise to raise the pressure, counter-clockwise to lower the pressure. ii. Close the isolation ball valve and allow device to depressurize through the restricted venting orifice to pressure setting.
iv. Push knob back into regulator until it clicks into place. v. Once the nitrogen generator system has been commissioned, open the isolation ball valve on the vent assembly, turn the green power switch on the electric control box to the ON position and push the orange VENT button.
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iii. The nitrogen generator and sprinkler system air gauge are in alignment. 2. Check the turn-off function a. Verify or lower the sprinkler system pressure is below the sprinkler system operating pressure (Example: 18 psig (1.2 bar)). b. If nitrogen generator is not running, manually turn on nitrogen generator and allow sprinkler system to refill and generator shut off.
COMMISSIONING CHECKLIST Fire Sprinkler System - General Verify and document the quantity of dry/preaction fire sprinkler systems connected to the nitrogen generator: Qty. _________ Verify and document the capacity of each dry/preaction fire sprinkler systems connected to the nitrogen generator (gallons or sq. ft.): Sys.
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Nitrogen Generator Equipment Verify and document the location of the nitrogen generator(s): ________________________ Verify and document the quantity of the nitrogen generator(s): ________________________ Verify and document the model number of the nitrogen generator(s): ________________________ Verify and document the serial number of the nitrogen generator(s): ________________________ Verify and document whether the nitrogen generator(s) is/are installed correctly: If No, explain: _________________________________________________________________________...
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2. If unable to obtain comparable nitrogen output purity levels and nitrogen production rate, Contact ECS. Close the isolation ball valve to the internal flow meter. Disconnect the handheld gas analyzer (PHGA-1) from the gas sampling port of the nitrogen generator.
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NOTE: This process can only be performed when fire sprinkler system is at normal operating pressure. 4. Once the desired pressure has been obtained on the backpressure regulator, push the knob on the regulator until it clicks into place. Verify and document the backpressure regulator set point: ___________ Verify and document isolation ball valve left in open position: PSV-D/DE SMART Vent...
Maintenance SAFETY WARNING Only qualified personnel can perform inspection, testing and maintenance of the nitrogen generation equipment. Prior to any system maintenance on the nitrogen generation system, ensure that the nitrogen generator is isolated from the compressed air supply and all system risers. Ensure that the nitrogen generation system and the associated piping that is to be manipulated is completely depressurized prior to performing any maintenance.
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HOME SCREEN The Home Screen displays nitrogen supply line pressure, nitrogen generator cut-in and cut-out pressures, nitrogen generator status, nitrogen generator running hours and cycles. The Home Screen also provides access to Screen and Screen. The Home Screen displays any alarm signals developed in the nitrogen generator across the top of the screen NOTE: The nitrogen generator status screen has three (3) different status: 1.
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Operating Pressure Screen The Operating Pressure Screen provides access to configure nitrogen generator to display pressure in “PSI” or “Bar”, The screen allows for setting nitrogen generator cut-in (turn-on) and cut-out (turn-off) pressures, sprinkler system operating pressure, and low air alarm pressures. The Operating Pressure Screen continuously displays the nitrogen supply line pressure.
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Communications Screen The Communications Screen provides access to configure the remote communications to the nitrogen generator. Contact ECS for specific procedure when communicating with the nitrogen generator remotely through the internet. Admin Settings Screen The Admin Settings Screen provides access to clock and calendar settings, identify whether the...
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Information Screen The Information Screen displays the nitrogen generator’s model number, serial number, PLC and HMI software version numbers. The Information Screen provides access to include the ECS Contact Information, Site Location Information, Building Owner’s Contact Information, and Service Contractor Contact Information.
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Alarms Screen The Alarms Screen continuously logs and displays any alarms (low air, short cycling, extended run time and bypass mode) in the HMI. Operations Events Screen The Operations Events Screen continuously logs and displays any changes to the programmed information stored in the HMI.
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Vent must be open to sprinkler system pressure to sample nitrogen in sprinkler system. 4. Allow one (1) minute for the PHGA-1 to stabilize, verify and document reading on PHGA-1 (nitrogen level should be approximately 98%). If nitrogen level from generator is below 96%, contact ECS. Sampling Calibration...
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NOTE: If production flow rate is lower than flow rates in the production chart, check pressure regulator of the excess bleed off assembly. If production flow rate identified and documented varies more than 10% of the flow rates in the production chart, Contact ECS.
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Any changes to the AMD pressure settings must be correlated with the nitrogen generator cut-in (turn-on) and cut-out (turn-off) pressure settings; and be authorized by and under the direction of ECS. • Accuracy of pressure gauges typically used in the fire sprinkler industry can vary as much as 8-12 psi (.55-.83 bar) (See Operational Information for Sprinkler System Gauge Accuracy).
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Step 4: Use the flow meter ball valve to relieve gas from nitrogen/air supply line to sprinkler system’s AMD allowing the nitrogen generator to cycle on. Step 5: Set nitrogen generator to bypass (air only mode) and fast fill sprinkler system with air to 3-5 psig (.2-.3 bar) below operating pressure.
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• If subtracting 3 psig (.2 bar) from the target operating pressure results in a pressure that is within 3 psig (.2 bar) of the low air alarm, contact ECS for direction. Step 13: Program the cut-in (turn-on) pressure into the HMI LCD display in the nitrogen generator (See Maintenance Section for the Nitrogen Generator Pressure Adjustment Procedure).
ECS offers a replacement filter kit for each model. When maintained properly the nitrogen separation membrane will have an expected service life of twenty (20) years. ECS Recommends that all cartridge filters (Filters 1,2 & 3) in the nitrogen generator be replaced when replacing the filters.
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NOTE: Before beginning the filter replacement process, ensure all internal components are cool to the touch. Components can be very hot after long run cycles and can present risk of injury. Replacement Guide: 1. Turn off power to nitrogen generator. 2.
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4. Remove black plastic filter plate underneath filter by turning counter-clockwise. Remove the old coalescing filter from the filter housing. Replace with new 5-Micron Coalescing Filter, re-install black filter plate, re-install filter housing turning filter housing clockwise until blue housing lock latches 6.
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7. Inspect Water Separator (AG-2000/3500 Only) a. Removing drain tube from water separator housing by simultaneously pushing up on the hose collar of the push fitting and pulling down on the hose. b. Remove the filter housing by turning housing counter-clockwise. c.
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Once the filters have been replaced, log the filter replacement in the HMI by pressing and holding the “Record Filter Change” button for 5-seconds on the Maintenance screen in the Datalog/Historical Data Section. For further filter replacement orders, contact an ECS representative at (314) 432-1377 or info@ecscorrosion.com.
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ECS Oxygen Removal Vent - PAV-D/DQ & PSV-D/DE Maintenance Instructions 1. PAV-D/DQ Vent - The Standard Vents must be inspected annually at minimum. While isolation ball valve is in the open position, check for air/water leaks and ensure the pressure gauge is displaying normal system pressure.
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AG-675(E) and AG-950(E) Wall Mount Generator Configuration Compressor Relay 120 VAC Power HMI LCD Display Connections System Monitoring On Cabinet Door Signal Connections Power Supply Fuses Flow Meter Isolation Valve Ethernet Connection On/Off Power Switch Audible Alarm Flow Meter Nitrogen Membrane Flow Control Valve Nitrogen Back Pressure Regulator and Gauge...
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AG-2000(E) and AG-3500(E) Wall Mount Generator Configuration HMI LCD Display Power Supply Fuses On Cabinet Door System Monitoring Compressor 200-240 VAC Signal Connections Relays Power Connections Ethernet Connection Nitrogen Production On/Off Power Switch Solenoid N.C. Audible Alarm Compressor Start Capacitor Nitrogen Sampling Port Flow Meter Nitrogen Purity Flow...
Place nitrogen generator in nitrogen generation mode. mode While the nitrogen generator running, use a gas analyzer to measure the nitrogen output If the nitrogen reading is below 97%, contact ECS. Nitrogen not flowing in quality. (See Commissioning / Maintenance sprinkler system...
INSPECTION, TESTING and MAINTENANCE REPORT Customer Date Address Inspector City Customer No. State Contract No. Inspection No. Only qualified personnel can perform inspection, testing and maintenance of the nitrogen generation equipment. Prior to any system maintenance on the nitrogen generation system, ensure that the nitrogen generator is isolated from the compressed air supply and all system risers.
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Nitrogen Generator – Quarterly Maintenance Hrs. Count: Verified Verify run time (hours) on nitrogen generator – Hour Meter Verify cycle count on nitrogen generator – Cycle Counter Verify nitrogen generator is turning on/off at low/high pressure Verify pressure gauges are in working order (replace as necessary) Verify all manual valves fully open and close (repair/replace as necessary) Verify all manual valves operate smooth-clean and un-corroded (repair/replace as necessary) Check coalescing filter gauge(s) (replace filters as necessary)
One (1) Coupon/Probe Replacement Kit Handheld Gas Analyzer PHGA-1 Portable Handheld Gas Analyzer Inline Corrosion Detector Pipe sch. - ILD-X Inline Corrosion Detector Pipe size - For additional information about ECS products and services, please visit our website at www.ecscorrosion.com...
SYSTEM SUMMARY Existing Air Compressor Cut-In Cut-Out Gen. 30-Min. psig (bar) psig (bar) Backup Fill Manufacturer Model Number Serial Number New Air Compressor Cut-In Cut-Out psig (bar) psig (bar) Manufacturer Model Number Serial Number Air Maintenance Device (AMD) Pressure Pressure Sprinkler System psig (bar) psig (bar)
It is expressly understood that in furnishing said product, ECS does not agree to insure the Purchaser against any losses the Purchaser may incur, even if resulting from the malfunction of said product.
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QR Code Video QR Code CONTACT US • Contact ECS for 24/7 engineering and technical support (314) 432-1377 • Office business hours: Monday thru Friday, 8 AM - 5 PM (central time zone) • Technical information available online or email info@ecscorrosion.com...
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