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Summary of Contents for Perkins RT-50
- Page 1 Operation and Maintenance Manual Version: EN Edition: 2018-05 Part Number: 0404-808 Valid From Serial No: 00500 (RT-50 US) 04077 (RT-60 1 spd) 00623 (RT-60 US) 00448 (R160T US) 00461 (R190T US) Original Instructions R T-50/R T-60/ R160T/R190T...
- Page 2 For the Engine Operation & Maintenance Manual, access the web at: https://www.perkins.com Select “Operation and maintenance manuals” under the “Parts and Service” heading at the bottom of the page. Locate the engine family type and code (first two digits of your engine serial number) on the engine data plate.
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Page 3: Table Of Contents
Page Introduction ..........2 Safety ............5 Technical Data..........29 Machine Description / Controls..... 35 Operation ............. 45 Transportation ..........55 Maintenance ..........61 California Proposition 65 ......83 RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 4: Introduction
Please state the model of the machine and PIN when making inquiries in regards to parts, service, or warranty. 1.2 Introduction Thank you for purchasing your RT-50/RT-60/R160T/R190T Compact Track Loader. We are confident that the machine you have chosen will provide excellent performance and efficient operation. - Page 5 This manual is copyrighted. It shall not, either in whole or in part, be reproduced, transmitted, or used for the purpose of competition without our prior written con- sent. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
- Page 6 Standard Limited New Product Warranty (“Warranty”). A copy of the Warranty certificate is available from your authorized RT-50/RT-60/R160T/R190T Distributor. 1.9 Environmental Compliance Information The US RT-50/RT-60/R160T/R190T is equipped with an engine that meets all applicable EPA regulations. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 7: Safety
2.13 Starting the Machine ......20 2.14 Jobsite Safety ........21 2.15 Parking the Machine ......22 2.16 Towing / Retrieving....... 22 2.17 Transporting ......... 23 2.18 Maintenance ........24 2.19 Battery ..........26 2.20 Hydraulic Lines / Hoses......27 RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 8 This Page Intentionally Left Blank RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 9: Safety Alert System
WARNING indicates a hazardous sit- uation which, if not avoided, could result in death or serious injury. CAUTION, used with the safety alert symbol, indicates a hazardous situ- ation which, if not avoided, could result in minor or moderate injury. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 10: Graphical Symbols
Hazard: Corrosive Avoidance: Read and understand the operator’s manual. Hazard: Entanglement Avoidance: Stop machine and remove key before servicing. Hazard: Burn/Scald Avoidance: Allow to cool before opening. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 11 • Read and understand all manuals. Hazard: Fall Avoidance: Use the provided access system when entering or exiting the machine. Hazard: Fall Avoidance: No Riders. Hazard: Burn Avoidance: Do not touch hot surfaces. Hazard: Crush Avoidance: Fasten seat belt. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
- Page 12 Hazard: Fall Avoidance: Do not use the bucket or attachment as a work platform. Hazard: Crush Avoidance: Stay clear of moving machine. Hazard: Crush Avoidance: Keep clear of lift arms and attachments. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
- Page 13 Avoidance: Read and understand the operator’s manual. Hazard: Fire Avoidance: Read and understand the operator’s manual. Hazard: Explosion / Burn Avoidance: No smoking. Keep all open flames and sparks away. Stop engine before adding fuel. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 14: Safety Signs (Ansi)
Skin (oil) injection hazard (outside of cab) Burn hazard (engine compartment) Explosion / burn hazard (read operator’s manual, engine compartment) Tie down location Clean undercarriages notice Crush hazard (run over) 10. Crush hazard (lift arm brace) RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 15 16. Crush / fall hazards (inside cab) 17. Crush (run over) hazard 18. Clean undercarriages notice 19. Tie down location 20. Explosion / burn hazard (read operator’s manual) 21. Burn hazard (engine compartment) 22. Belt/fan entanglement hazard (engine compartment) RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 16: General Notes
• It is the responsibility of the operator to communicate intentions for work (machine movement) to anyone standing or working nearby, prior to operation. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 17: Personal Protection Equipment
If conditions are such that the machine operator’s view of the driving and working zone is restricted, he must be guided or the driving and working zone must be secured by means of a solid barricade. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 18: Operation
If done, the machine will stop abruptly. To stop all machine movement in case of emergency: • Turn the ignition key to the off position (item 15, section 4.1). RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 19: Stability
Decrease work speeds, limit load size and make any other necessary adjustments to maximize your safety and that of others in the work area. 2.9 Transporting Persons • The machine must not be used to transport persons. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 20: Fire Prevention
Tighten the fuel tank cap securely. Should the cap become lost or damaged, replace it immediately with the original manufacturer’s recommended replacement cap to ensure proper venting and function. • Never use fuel for cleaning purposes. • Always use the correct fuel grade for the operating season. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 21: Crush / Burn Avoidance
Keep sparks and open flames away from the work area. • Exhaust components are hot when at or near operating temperature. Allow the machine to cool thoroughly prior to touching or performing service work on exhaust components to avoid the possibility of burns. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 22: Placing Into Operation
Bring the engine and hydraulic oil up to operating temperature. Low oil tem- peratures can cause the control system to respond sluggishly. • Move the machine carefully to open ground and then check the functionality of the lift arm and drive controls as well as the lighting equipment. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 23: Jobsite Safety
Stay seated with the seat belt fastened while working. • Report any operating faults immediately. Make sure any necessary repairs are performed prior to resuming operation. • Never leave the machine unattended with the engine running. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 24: Parking The Machine
• Pull the rope taut slowly and carefully. A sudden jerk can cause a sagging rope or cable to tear or snap. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 25: Transporting
When lifting attachments or components, use caution. Attach straps or chains securely and in such a way that they evenly distribute the weight of the item to be lifted, ensuring a balanced load. Stay clear of expected travel path. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 26: Maintenance
• If safety equipment needs to be dismantled to fit equipment or perform maintenance or repairs, it must be reattached and tested immediately after the maintenance and repair jobs are completed. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 27 (section 4.7 of this manual). Make sure the drive and lift arm controls are in neutral positions (controls are spring centered, resting position is neutral). Relieve auxiliary hydraulic residual pressure (step 2 section 4.7 of this manual). RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 28: Battery
• DO NOT smoke or allow open flame or sparks near the battery. Explosion could result. • When disconnecting the battery, disconnect the negative terminal first. • When connecting the battery, connect the negative terminal last. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 29: Hydraulic Lines / Hoses
• When replacing hoses and hose lines, use only original equipment replacement parts. Install hoses and hose lines properly. Do not confuse connections. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 30 This Page Intentionally Left Blank RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 31: Technical Data
3.5 Undercarriage ........32 3.6 Transmission .......... 33 3.7 Auxiliary Hydraulics ........ 33 3.8 Ground Pressure ........33 3.9 Operating Specifications......33 3.10 Service / Refill Capacities..... 33 3.11 Fluid Specifications ......34 3.12 Dimensions and Weights ...... 34 RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 32 This Page Intentionally Left Blank RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 33: General Structure
Bucket Lift Arm Operator Enclosure (R.O.P.S./F.O.P.S. approved) Hydraulic Oil (fill location) Diesel Fuel (fill location) Hood (engine cover) Engine Drive Motor and Sprocket Undercarriage 10. Quick Attach 11. Product PIN Plate (beside operator seat, inside enclosure) RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 34: Views
6 / 11 mph (10 / 17.7 kph) Max. Speed (Low / High) Power Transmission variable disp. / axial piston variable disp. / axial piston 59 in. (149.9 cm) 59 in. (149.9 cm) Track length, on ground RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 35: Transmission
1600 lb (725 kg) 1900 lb (861 kg) Note: The Maximum Gross Vehicle Weight of the RT-50/RT-60/R160T/R190T is not to exceed 8500 lb. (3856 kg). This includes an operator, accessories, attachments and material being carried. * Tipping load and operating capacity are measured using a foundry bucket. -
Page 36: Fluid Specifications
Recommended Viscosity Grades 5W-20 10W-30 15W-40 20W-50 50°C 122°F Ambient temperature 3.12 Dimensions/Weights RT-50/RT-60-1SPD/R160T [RT-60/R190T] Length w/o bucket 100 in. (2540 mm) 100 in. (2540 mm) Length w/bucket 128 in (3251 mm) 128 in (3251 mm) Width 60 in. (1524 mm) 66 in. -
Page 37: Machine Description / Controls
4.2 Symbols ..........38 4.3 Controls..........40 4.4 Throttle........... 41 4.5 Two Speed ..........41 4.6 Bucket Positioning........41 4.7 Auxiliary Hydraulics ........ 42 4.8 Electric Attachment Control ....43 4.9 Emergency Exits........43 4.10 Attachment Compatibility...... 44 RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 38 This Page Intentionally Left Blank RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 39: Display Elements
Diagnose the problem and make any necessary repairs before resum- ing operation. The glow plug operation light (17) will illuminate only when the key switch is turned to engine pre-heat, showing normal operation. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 40: Symbols
4 MACHINE DESCRIPTION / CONTROLS 4.2 Symbols Symbol Description Engine Pre-heat Battery Engine Speed: Fast Transmission Range: High Engine Speed: Slow Transmission Range: Low Windshield Wiper Beacon Light Oil Pressure Engine Coolant Temperature Hydraulic Oil Temperature Air Conditioning RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 41 4 MACHINE DESCRIPTION / CONTROLS Symbol Description Work Lights Bucket Positioning RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 42: Controls
4 MACHINE DESCRIPTION / CONTROLS 4.3 Controls The RT-50/RT-60/R160T/R190T machines have two hydraulic pilot joystick con- trols. The joysticks are used to control machine speed and direction as well as lift arm and bucket functions. 4.3.1 Lift Arm Control The lift arm joystick is used to control the lift arms, bucket, and to engage the float function. -
Page 43: Throttle
4.6 Bucket Positioning (optional) The RT-50/RT-60/R160T/R190T machines can be equipped with feature common- ly referred to as “bucket positioning”. The bucket positioning system does not automatically level your attachment. Instead, it will maintain the current angle of the quick attach (relative to level) throughout the upward cycle of the lift arms. -
Page 44: Auxiliary Hydraulics
4 MACHINE DESCRIPTION / CONTROLS 4.7-1 4.7-2 4.7 Auxiliary Hydraulics The RT-50/RT-60/R160T/R190T come equipped with an auxiliary hydraulic system designed to power compatible hydraulic attachments. To operate, connect the attachment to the appropriate quick couplers (fig. 4.7-1). To connect couplers: 4.7-3... -
Page 45: Electric Attachment Control
4 MACHINE DESCRIPTION / CONTROLS 4.8-1 4.8 Electric Attachment Control Attachments for the RT-50/RT-60/R160T/R190T are controlled by pressing various buttons on the joysticks or switches in the cab. Most attachments are controlled hydraulically, but some require both hydraulic and electrical inputs. The upper 4 buttons on the left joystick (4.8-1) can send up to 20 amps (combined) of electri-... -
Page 46: Attachment Compatibility
A compatible attachment must: • Be designed for use with the RT-50/RT-60/R160T/R190T CTL quick attach system. It must mate and attach securely to the machine using the supplied quick attach and locking pins (see sections 5.9-5.11). -
Page 47: Operation
5.7 Leveling ..........50 5.8 Loading ..........51 5.9 Fastening Attachments ......51 5.10 Unfastening Attachments...... 52 5.11 Power Quick Attach ......52 5.12 Operation on Inclines......53 5.13 Shut-Down Procedure ......53 5.14 Lift Arm Brace ........54 RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 48 This Page Intentionally Left Blank RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 49: General Information
Note: If the bucket moves during either of these tests, the safety circuit is not functioning properly. It must be repaired prior to operation. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 50: Starting Procedure
Entering or exiting the vehicle under raised lift arms could result in injury or death. Never allow anyone beneath raised, unsecured lift arms (fig. 5.3-2). RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 51: Surface Preservation
Curl the bucket and raise the lift arms simultaneously to break the load free from the pile. Maneuver the machine clear of the pile and then lower the lift arms, keeping the bucket curled upward, to approximately 10-12 in. (25-30 cm) above the ground for transporting. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 52: Grading
Once the load is released, tilt the bucket forward to an angle 45° or less to the ground. Lower the lift arms until the cutting edge rests on the ground. Engage the float function and back the machine over the material varying bucket angle slightly as necessary to maintain grade. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 53: Loading
Note: When fastening an attachment, always visually verify that the attachment is locked in place prior to operation. (fig. 5.10-2, 5.10-3) To physically verify that the attachment is properly locked in place, apply light pressure to the attachment while rotating it against the ground. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 54: Unfastening Attachments
To lock the quick attach: • Press the switch (item 1) into the lock position. To unlock the quick attach: • Press the switch (item 1) into the unlock position RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 55: Operation On Inclines
Turn the ignition key counterclockwise to stop the engine, remove key. Remove the seat belt and raise the lap bar. Open the door (if equipped) and exit the machine using 3 points of contact as described in the starting procedure in this section. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 56: Lift Arm Brace
Position the lift arm brace over the fender brackets as found and install the retaining pins to secure it there. Do not go beneath unsecured lift arms. Always install the lift arm brace prior to going beneath the lift arms while raised. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 57: Transportation
6 TRANSPORTATION Page 6.1 Transporting ........... 57 6.2 Towing / Retrieving......... 58 6.3 Loading / Unloading Procedure ..... 59 RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 58 This Page Intentionally Left Blank RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
- Page 59 (Items A, see photo). Tighten as needed to eliminate possible load shift during transport. Note: Close and latch doors and windows, secure any loose items prior to trans- porting. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
- Page 60 Use only chains that are rated for pulling a machine of this size and weight. Attach these chains to at least two of the D-rings in the front or rear of the machine. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
- Page 61 13. To unload, reverse steps 1-10 of this procedure. Use the same caution when unloading as for loading. Remove all cables or chains. Start the engine as described in the operating instructions. Carefully drive down the ramp from the transport vehicle using a guide if necessary to direct movement. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 63: Maintenance
7.17 Air Cleaner Service ......75 7.18 Radiator Oil Cooler Cleaning....76 7.19 Engine Coolant Change ......76 7.20 Chassis Cleaning........77 7.21 Electrical System........78 7.22 Storage ..........79 7.23 Lifting Procedure........81 7.24 Planetary Oil Change......82 RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... - Page 64 This Page Intentionally Left Blank RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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Page 65: General
After wet cleaning lubricate the machine as specified in section 7.4 prior to operation. • Inspect the machine after cleaning for the presence and condition of safety signs. If any are missing or damaged, contact your dealer immediately to obtain a replacement. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 66: Maintenance Intervals
Replace Planetary Oil (initial change only) Every 500 operating hours Page Replace fuel filter element Replace Planetary Oil (normal change interval after initial change) Every 1000 operating hours Page Replace hydraulic oil Replace engine coolant (use SCA additive, see engine manual) RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 67: Lubrication Points
7.4 Lubrication Points The illustration below shows the location of grease points found on the left side of the machine. Identical points also exist on the opposite side of the machine. Lubricate all points daily, prior to operation. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 68: Engine Oil Check
If the level is low, add the proper grade and viscosity engine oil and re-check as necessary until the proper level has been achieved. Then re-install the dipstick and filler cap and close and latch the hood to complete the procedure. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 69: Engine Oil Change
10. Reinstall the belly pan as found upon removal, and dispose of the used oil and filter according to local mandates. Oil and machine components can be HOT! Allow the machine to cool thoroughly prior to performing maintenance or service to avoid the possi- bility of burns. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 70: Hydraulic Oil Change
Once full, start the engine according to the proper starting procedure and operate all hydraulic circuits to work any trapped air out of the system. Then, check the oil level. If low, add oil as necessary until full. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 71: Hydraulic Filter Change
The engine uses a belt to drive accessories like the alternator, water pump, and cooling fan. Belts typically stretch and wear during their service life. As a result, the accessory belt on the RT-50/RT-60/R160T/R190T should be visually inspected daily for tension, condition, and presence prior to operating your machine. -
Page 72: Water Separator
Remove bolt (2) on the top of the filter assembly, then remove filter. (fig. 7.11-1) Note: Drain fluids into a suitable catch container. Dispose according to mandates. Reverse step 3 to install the new fuel filter into the machine. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 73: General Undercarriage
(fig. 7.13-2). The track should not deflect more than 3/4 in. (1.9 cm) between the top of the track and the straight edge. If the track does deflect more than 3/4 in. (1.9 cm), tighten the track until within specification. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 74: Track Tension Adjustment
Once proper tension is achieved, retighten the jam nut on the tensioner. Note: If the track tensioner is stiff, it may be helpful to apply a penetrating lubri- cant onto the threads prior to adjusting tension. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 75: Drive Sprocket Rollers
Visually inspect rollers every 50 hours and replace any that show signs of crack- ing or wear-through. Drive sprocket removal and roller / pin replacement should be performed by your local RT-50/RT-60/R160T/R190T dealer. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 76: Air Cleaner Inspection
Note: If the air cleaner does not require service, continue regular inspections and replace elements as needed following the procedure in section 7.17. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 77: Air Cleaner Service
Reverse steps 1, 2, 4 and 5 to install new filter elements prior to resuming operation. NOTICE Do not clean the filter elements. Instead, replace the filter elements when soiled or damaged to comply with engine warranty requirements and to pro- long engine life. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 78: Radiator Oil Cooler Cleaning
Warm the engine to operating temperature, then turn the engine off, remove the key and allow the machine to cool. Check the coolant level, and top off (repeat steps 4 and 5 until all air has been purged and the level is full when cold). RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 79: Chassis Cleaning
They can be reap- plied according to the location illustration in section 2.3 of this manual. When using pressurized air or water for cleaning purposes, always wear appropriate personal protection equipment to ensure your safety. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 80: Electrical System
# 12177234 MAIN The electrical systems in RT-50/RT-60/R160T/R190T Compact Track Loaders are equipped with fuses that help to protect the electrical components from damage. They are found in the fuse panel enclosure which is located on the left side of the engine compartment. -
Page 81: Storage
7 MAINTENANCE 7.22 Storage It may be necessary to store your RT-50/RT-60/R160T/R190T Compact Track Loader for an extended period of time. Perform the following tasks to prepare the machine for storage. 7.22.1 Storage Preparation • Thoroughly clean the machine (inside and out) including the engine compart- ment and underbody. - Page 82 7 MAINTENANCE 7.22.2 Removal From Storage Perform the following tasks to remove the RT-50/RT-60/R160T/R190T Compact Track Loader from storage and return to operating condition. Return to Operating Condition: • Remove protective lubricant from cylinder rods. • Lubricate all chassis, loader and undercarriage points.
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Page 83: Lifting Procedure
7 MAINTENANCE 7.23 Lifting Procedure Lifting your RT-50/RT-60/R160T/R190T should only be done from beneath the machine with a jack of the proper capacity. To safely lift the machine: Remove any attachments that may be fastened to the machine and raise the lift arms. -
Page 84: Planetary Oil Change
Stop the engine and remove the key to avoid Drain accidental start. Fill the planetary with .95qt (.9l) of 75-140 synthetic gear oil, reinstall plug. Repeat the procedure on the opposite drive motor. Fill RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05... -
Page 85: California Proposition 65
California to cause cancer. • Lead and carbon monoxide are chemicals known to the State of California to cause birth defects. • Lead is a chemical known to the State of California to cause reproductive harm. RT-50/RT-60/R160T/R190T O&M 0404-808 2018-05...
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