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ASTEC KDS 710 Manual

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Summary of Contents for ASTEC KDS 710

  • Page 3 FOREWORD Astec Mobile Screens Foreword c KDS 710...
  • Page 4 Astec Mobile Screens Foreword d KDS 710...
  • Page 5 John Deere Engine Manual which should be are based on the latest information at the time used as a definitive guide to the safe and of publication. Due to Astec Mobile Screens efficient operation of your engine. Also included policy of continuous improvement, features and...
  • Page 6 Astec Mobile Screens Foreword f KDS 710...

  • Page 7: Table Of Contents

    Contents Safety Setup Maintenance Parts Belt Cleaner Warranty Astec Mobile Screens Foreword g KDS 710...
  • Page 8 Astec Mobile Screens Foreword h KDS 710...

  • Page 9: Safety

    Safety Astec Mobile Screens Safety 1 KDS 710...
  • Page 10 Indicates an immediately hazardous situation which, if not avoided, will result in death or serious injury. Danger is limited to the most extreme situations. IMPORTANT: Indicates that failure to observe can cause damage to equipment. NOTE: Indicates helpful information. Astec Mobile Screens Safety 2 KDS 710...
  • Page 11 Use lockout devices for equipment that can be locked out. Tagout devices may be used in lieu of lockout devices only if the tagout program provides employee protection equivalent to that pro- vided through a lockout program. ■ Ensure that new or overhauled equipment is capable of being locked out. Astec Mobile Screens Safety 3 KDS 710...
  • Page 12 OSHA office under the “U.S. Department of Labor” listing in your phone book, or call us toll-free at (800)-321-OSHA (6742). The teletypewriter (TTY) number is (877) 889-5627 To file a complaint online or obtain more information on OSHA federal and state programs, visit OSHA’s web site. www.osha.gov Astec Mobile Screens Safety 4 KDS 710...
  • Page 13 Astec Mobile Screens Dealer. REPLACE SAFETY SIGNS Replace missing or damaged safety signs. See Appendix A for a detailed descrip- tion of safety label placement. Contact your Astec Mobile Screens Dealer for replacement safety decals. PREVENT BYPASS STARTING Avoid possible injury or death from engine run away. Do not start engine by shorting across starter terminal.
  • Page 14 Keep fan guards in place at all times during engine operation. Wear close fitting clothes. Stop the engine and be sure fan is stopped before making adjustments or connections, or cleaning near the front of the engine. Astec Mobile Screens Safety 6 KDS 710...
  • Page 15 Then fol- low procedures and recommended equipment. (See your Astec Mobile Screens dealer for MSDS’s on chemical products used with Astec Mobile Screens equip- ment) PRACTICE SAFE MAINTENANCE.
  • Page 16 DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology. Poten- tially harmful wastes used with Astec Mobile Screen equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leak proof containers when draining fluids. Do not use food or beverage con- tainers that may mislead someone into drinking from them.
  • Page 17 Never check battery charge by placing a metal object across the posts. Use a volt meter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16° C (60° F). Astec Mobile Screens Safety 9 KDS 710...
  • Page 18 Flush your eyes with water for 15-30 minutes. Get medical attention imme- diately. If acid is swallowed: Do not induce vomiting. Drink large amounts of water or milk, but do not exceed 2L (2qt) Get medical attention immediately. Astec Mobile Screens Safety 10 KDS 710...
  • Page 19 Date Trainee Signature Trainer Signature Astec Mobile Screens Safety 11 KDS 710...
  • Page 20 Date Trainee Signature Trainer Signature Astec Mobile Screens Safety 12 KDS 710...

  • Page 21: Setup

    Setup Astec Mobile Screens Setup 13 KDS 710...
  • Page 22 Astec Mobile Screens Setup 14 KDS 710...
  • Page 23 Screen Cloth Properly Tensioned 8. General • Operator’s Manual On Unit • Decals In Place & Readable • Safety Guards In Place 9. Hydraulic Filters • Hydraulic filter Element • Charge Pressure Filter Astec Mobile Screens Setup 15 KDS 710...
  • Page 24 (1) to operate screen and another for auxiliary power; Auxiliary power includes quick couplers to power optional fines conveyor as well as quick couplers to power a hydraulic stack- ing conveyor. Front View Rear View Astec Mobile Screens Setup 16 KDS 710...
  • Page 25 250 (150 with Aux) Service Capacity Fuel 50 Gallons Hydraulic 80 Gallons Transportation Weight 20,500 lbs Height 11’-8” Length 34’-3” Width 8’-10” 10’ x 6’ - 8 ” 3/8” stroke @ 875 RPM Screen Astec Mobile Screens Setup 17 KDS 710...
  • Page 26 After engine starts and oil pressure comes up, release Murphy Switch ■ The default engine idle speed is set to 1100 RPM. ■ Increase engine speed to 2200 RPM by turning the throttle control knob counter-clockwise. Astec Mobile Screens Setup 18 KDS 710...
  • Page 27 The engine control panel starts the engine. Plant should run at 2200 RPM when processing material. Idol speed is 1100 RPM. Astec Mobile Screens Setup 19 KDS 710...
  • Page 28 Unfolding the fines conveyor STEP 1 STEP 2 STEP 3 Astec Mobile Screens Setup 20 KDS 710...
  • Page 29 By controlling the depth of the bed, you can optimize stratification thereby making your screening more efficient. Some factors affecting the bed depth include: ■ Rate of feed ■ Stroke ■ Material depth should not exceed 4 times the cloth opening. Astec Mobile Screens Setup 21 KDS 710...
  • Page 30 Feeding material at the middle, or toward the Unused Screen bottom utilizes only a portion of the screen sur- face and will result in inefficient screening and premature screen wear. Incorrect Loading Astec Mobile Screens Setup 22 KDS 710...
  • Page 31 Correct Loading of Large Objects IMPORTANT Dropping large objects from high loading points will result in damage to the screen and screen deck. Astec Mobile Screens Setup 23 KDS 710...
  • Page 32 Correct Removal Do not attempt to use the screen plant as a backstop when removing material. Damage to the screen plant will result. Incorrect Removal Incorrect Removal Astec Mobile Screens Setup 24 KDS 710...

  • Page 33: Maintenance

    Maintenance Astec Mobile Screens Maintenance 25 KDS 710...
  • Page 34 Astec Mobile Screens Maintenance 26 KDS 710...
  • Page 35 Astec Mobile Screens Maintenance 27 KDS 710...
  • Page 36 Astec Mobile Screens Maintenance 28 KDS 710...
  • Page 37 Astec Mobile Screens Maintenance 29 KDS 710...
  • Page 38 Track Maintenance 1. Refer to Appendix B for complete track information and maintenance Astec Mobile Screens Maintenance 30 KDS 710...
  • Page 39 6. Check battery for corrosion or damage. The battery is located in a plastic bin near the engine. To access the battery, remove plastic wing nuts from both sides of bin and pull cover off. Make certain battery terminals are free of corrosion and other debris. Astec Mobile Screens Maintenance 31 KDS 710...
  • Page 40 Allow several complete rotations of the belt before making further adjustments. 1. Use an accurate steel square to check the idlers. Improperly aligned idlers are a common cause of belt misalignment. Start Astec Mobile Screens Maintenance 32 KDS 710...
  • Page 41 After adjusting the take-up screws, run the Figure 33c belt and check for proper alignment. Allow several full rotations of the conveyor belt before determining satisfaction of alignment. Astec Mobile Screens Maintenance 33 KDS 710...

  • Page 42: Belt Cleaner

    Appendix A. The plant is equipped with ground level accessible grease zerks. Please consult the greasing schedule in Appendix A for information regarding proper greasing intervals. Astec Mobile Screens Maintenance 34 KDS 710...
  • Page 43 In unusual or doubtful cases, contact your local Astec Mobile Screens Dealer. Flashing Check Flashing inside of top deck, bottom deck, feed bin, screen box hoppers, and delivery conveyor.
  • Page 44 Remove worn screen cloth ■ Hook new screen cloth to front of screen (a) and then back (b). ■ Tighten tension bar (ensure even tension across entire screen cloth. Figure 36a Figure 36b Astec Mobile Screens Maintenance 36 KDS 710...
  • Page 45 Make sure all pins are secure in transport mode ■ Make sure all material is discharged from screening plant ■ Inspect glad hand connections on trailer ■ To prevent debris discharge, clean unit prior to transport. Astec Mobile Screens Maintenance 37 KDS 710...
  • Page 46 Astec Mobile Screens Maintenance 38 KDS 710...
  • Page 47 Parts Astec Mobile Screens Parts 39 KDS 710...
  • Page 48 Astec Mobile Screens Parts 40 KDS 710...
  • Page 49 The ballooned letter that points to the part required  The description of the part required  The part number of the part required  Contact Information: Astec Mobile Screens, Inc. 2704 West LeFevre Road Sterling, IL 61081 Phone: 1-815-626-6374 1-800-545-2125 Fax: 1-815-626-6430 Visit our website at http://www.astecmobilescreens.com...
  • Page 50 Astec Mobile Screens Parts 42 KDS 710...
  • Page 51 Bolt H00028 Bolt H00044 Bolt H00048 Flatwasher H00051 Flat Washer H00060 Lockwasher H00061 Lockwasher H00063 Lockwasher H00066 H00067 H00068 H00069 H00077 Nylock H00084 H00237 Screw H00530 Bolt *Parts List Continued on Following Page Astec Mobile Screens Parts 43 KDS 710...
  • Page 52 Astec Mobile Screens Parts 44 KDS 710...
  • Page 53 Screen Box Side Weldment M46050PS-R Screen Box Side Weldment M46050SB-01L Spring Bracket Weldment M46050SB-01R Spring Bracket Weldment M46050SB-02L Spring Bracket Weldment M46050SB-02R Spring Bracket Weldment M46050SB-PL07 Plate M46050TDF Flat Top Deck Weldment 131941 Washer, Swivel Astec Mobile Screens Parts 45 KDS 710...
  • Page 54 Astec Mobile Screens Parts 46 KDS 710...
  • Page 55 H00027 BOLT H00049 FLAT WASHER H00051 FLAT WASHER H00052 FLAT WASHER H00056 HILLSIDE WASHER H00061 LOCKWASHER H00062 LOCKWASHER H00063 LOCKWASHER H00067 H00068 H00069 H00074 NYLOCK H00075 NYLOCK *Parts List Continued on Following Page Astec Mobile Screens Parts 47 KDS 710...
  • Page 56 Astec Mobile Screens Parts 48 KDS 710...
  • Page 57 CONVEYOR ARM WELDMENT #01(LEFT) M46011CVAR-01R CONVEYOR ARM WELDMENT #01(RIGHT) M46011CVAR-02 CONVEYOR ARM WELDMENT #02 M46011PN-01 CONVEYOR PIN M46111-PL11L PLATE M46111-PL11R PLATE M46111BRK-PL01L PLATE M46111BRK-PL01R PLATE M46111SHFT-TG02 ROUND M46200PW3 PANEL WELDMENT #03 M46200PW5 PANEL WELDMENT #05 Astec Mobile Screens Parts 49 KDS 710...
  • Page 58 Astec Mobile Screens Parts 50 KDS 710...
  • Page 59 Appendix A Astec Mobile Screens Belt Cleaner 1 KDS 710...
  • Page 60 Astec Mobile Screens Belt Cleaner 2 KDS 710...
  • Page 61 Astec Mobile Screens Belt Cleaner 3 KDS 710...
  • Page 62 Astec Mobile Screens Belt Cleaner 4 KDS 710...
  • Page 63 Astec Mobile Screens Belt Cleaner 5 KDS 710...
  • Page 64 Astec Mobile Screens Belt Cleaner 6 KDS 710...
  • Page 65 Astec Mobile Screens Belt Cleaner 7 KDS 710...
  • Page 66 Astec Mobile Screens Belt Cleaner 8 KDS 710...
  • Page 67 Astec Mobile Screens Belt Cleaner 9 KDS 710...
  • Page 68 Astec Mobile Screens Belt Cleaner 10 KDS 710...
  • Page 69 Astec Mobile Screens Belt Cleaner 11 KDS 710...
  • Page 70 Astec Mobile Screens Belt Cleaner 12 KDS 710...
  • Page 71 Astec Mobile Screens Belt Cleaner 13 KDS 710...
  • Page 72 Astec Mobile Screens Belt Cleaner 14 KDS 710...
  • Page 73 Astec Mobile Screens Belt Cleaner 15 KDS 710...
  • Page 74 Astec Mobile Screens Belt Cleaner 16 KDS 710...
  • Page 75 Astec Mobile Screens Belt Cleaner 17 KDS 710...
  • Page 76 Astec Mobile Screens Belt Cleaner 18 KDS 710...
  • Page 77 Astec Mobile Screens Belt Cleaner 19 KDS 710...
  • Page 78 Astec Mobile Screens Belt Cleaner 20 KDS 710...
  • Page 79 Astec Mobile Screens Belt Cleaner 21 KDS 710...
  • Page 80 Astec Mobile Screens Belt Cleaner 22 KDS 710...
  • Page 81 Astec Mobile Screens Belt Cleaner 23 KDS 710...
  • Page 82 Astec Mobile Screens Belt Cleaner 24 KDS 710...
  • Page 83 Astec Mobile Screens Belt Cleaner 25 KDS 710...
  • Page 84 Astec Mobile Screens Belt Cleaner 26 KDS 710...
  • Page 85 Astec Mobile Screens Belt Cleaner 27 KDS 710...
  • Page 86 Astec Mobile Screens Belt Cleaner 28 KDS 710...
  • Page 87 Astec Mobile Screens Belt Cleaner 29 KDS 710...
  • Page 88 Astec Mobile Screens Belt Cleaner 30 KDS 710...
  • Page 89 Astec Mobile Screens Belt Cleaner 31 KDS 710...
  • Page 90 Astec Mobile Screens Belt Cleaner 32 KDS 710...
  • Page 91 Astec Mobile Screens Belt Cleaner 33 KDS 710...
  • Page 92 Astec Mobile Screens Belt Cleaner 34 KDS 710...
  • Page 93 Astec Mobile Screens Belt Cleaner 35 KDS 710...
  • Page 94 Astec Mobile Screens Belt Cleaner 36 KDS 710...
  • Page 95 Astec Mobile Screens Belt Cleaner 37 KDS 710...
  • Page 96 Astec Mobile Screens Belt Cleaner 38 KDS 710...
  • Page 97 Astec Mobile Screens Belt Cleaner 39 KDS 710...
  • Page 98 Astec Mobile Screens Belt Cleaner 40 KDS 710...
  • Page 99 Astec Mobile Screens Belt Cleaner 41 KDS 710...
  • Page 100 Astec Mobile Screens Belt Cleaner 42 KDS 710...
  • Page 101 Astec Mobile Screens Belt Cleaner 43 KDS 710...
  • Page 102 Astec Mobile Screens Belt Cleaner 44 KDS 710...
  • Page 103 Astec Mobile Screens Belt Cleaner 45 KDS 710...
  • Page 104 Astec Mobile Screens Belt Cleaner 46 KDS 710...
  • Page 105 Astec Mobile Screens Belt Cleaner 47 KDS 710...
  • Page 106 Astec Mobile Screens Belt Cleaner 48 KDS 710...
  • Page 107 Astec Mobile Screens Belt Cleaner 49 KDS 710...
  • Page 108 Astec Mobile Screens Belt Cleaner 50 KDS 710...
  • Page 109 Astec Mobile Screens Belt Cleaner 51 KDS 710...
  • Page 110 Astec Mobile Screens Belt Cleaner 52 KDS 710...

  • Page 111: Warranty

    WARRANTY Astec Mobile Screens Warranty C1 KDS 710...
  • Page 112 Astec Mobile Screens Warranty C2 KDS 710...
  • Page 113 Manufacturer to be defective, it shall be replaced or, at the option of Manufacturer, repaired at its factory, F.O.B. Sterling, Illinois, at no charge (providing the defective machinery or parts are returned to Astec Mobile Screens, Inc., Sterling, Illinois, freight prepaid).
  • Page 114 ASTEC MOBILE SCREENS, INC. • 2704 WEST LeFEVRE ROAD • STERLING, IL USA 61081 800.545.2125 • 815.626.6374 • FAX 815.626.6430 • www.astecmobilescreens.com...