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John Deere Engine Manual which should be are based on the latest information at the time used as a definitive guide to the safe and of publication. Due to Astec Mobile Screens efficient operation of your engine. Also included policy of continuous improvement, features and...
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Indicates an immediately hazardous situation which, if not avoided, will result in death or serious injury. Danger is limited to the most extreme situations. IMPORTANT: Indicates that failure to observe can cause damage to equipment. NOTE: Indicates helpful information. Astec Mobile Screens Safety 2 KDS 710...
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Use lockout devices for equipment that can be locked out. Tagout devices may be used in lieu of lockout devices only if the tagout program provides employee protection equivalent to that pro- vided through a lockout program. ■ Ensure that new or overhauled equipment is capable of being locked out. Astec Mobile Screens Safety 3 KDS 710...
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OSHA office under the “U.S. Department of Labor” listing in your phone book, or call us toll-free at (800)-321-OSHA (6742). The teletypewriter (TTY) number is (877) 889-5627 To file a complaint online or obtain more information on OSHA federal and state programs, visit OSHA’s web site. www.osha.gov Astec Mobile Screens Safety 4 KDS 710...
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Astec Mobile Screens Dealer. REPLACE SAFETY SIGNS Replace missing or damaged safety signs. See Appendix A for a detailed descrip- tion of safety label placement. Contact your Astec Mobile Screens Dealer for replacement safety decals. PREVENT BYPASS STARTING Avoid possible injury or death from engine run away. Do not start engine by shorting across starter terminal.
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Keep fan guards in place at all times during engine operation. Wear close fitting clothes. Stop the engine and be sure fan is stopped before making adjustments or connections, or cleaning near the front of the engine. Astec Mobile Screens Safety 6 KDS 710...
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Then fol- low procedures and recommended equipment. (See your Astec Mobile Screens dealer for MSDS’s on chemical products used with Astec Mobile Screens equip- ment) PRACTICE SAFE MAINTENANCE.
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DISPOSE OF WASTE PROPERLY Improperly disposing of waste can threaten the environment and ecology. Poten- tially harmful wastes used with Astec Mobile Screen equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leak proof containers when draining fluids. Do not use food or beverage con- tainers that may mislead someone into drinking from them.
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Never check battery charge by placing a metal object across the posts. Use a volt meter or hydrometer. Do not charge a frozen battery; it may explode. Warm battery to 16° C (60° F). Astec Mobile Screens Safety 9 KDS 710...
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Flush your eyes with water for 15-30 minutes. Get medical attention imme- diately. If acid is swallowed: Do not induce vomiting. Drink large amounts of water or milk, but do not exceed 2L (2qt) Get medical attention immediately. Astec Mobile Screens Safety 10 KDS 710...
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Date Trainee Signature Trainer Signature Astec Mobile Screens Safety 11 KDS 710...
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Date Trainee Signature Trainer Signature Astec Mobile Screens Safety 12 KDS 710...
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Screen Cloth Properly Tensioned 8. General • Operator’s Manual On Unit • Decals In Place & Readable • Safety Guards In Place 9. Hydraulic Filters • Hydraulic filter Element • Charge Pressure Filter Astec Mobile Screens Setup 15 KDS 710...
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(1) to operate screen and another for auxiliary power; Auxiliary power includes quick couplers to power optional fines conveyor as well as quick couplers to power a hydraulic stack- ing conveyor. Front View Rear View Astec Mobile Screens Setup 16 KDS 710...
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After engine starts and oil pressure comes up, release Murphy Switch ■ The default engine idle speed is set to 1100 RPM. ■ Increase engine speed to 2200 RPM by turning the throttle control knob counter-clockwise. Astec Mobile Screens Setup 18 KDS 710...
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The engine control panel starts the engine. Plant should run at 2200 RPM when processing material. Idol speed is 1100 RPM. Astec Mobile Screens Setup 19 KDS 710...
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Unfolding the fines conveyor STEP 1 STEP 2 STEP 3 Astec Mobile Screens Setup 20 KDS 710...
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By controlling the depth of the bed, you can optimize stratification thereby making your screening more efficient. Some factors affecting the bed depth include: ■ Rate of feed ■ Stroke ■ Material depth should not exceed 4 times the cloth opening. Astec Mobile Screens Setup 21 KDS 710...
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Feeding material at the middle, or toward the Unused Screen bottom utilizes only a portion of the screen sur- face and will result in inefficient screening and premature screen wear. Incorrect Loading Astec Mobile Screens Setup 22 KDS 710...
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Correct Loading of Large Objects IMPORTANT Dropping large objects from high loading points will result in damage to the screen and screen deck. Astec Mobile Screens Setup 23 KDS 710...
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Correct Removal Do not attempt to use the screen plant as a backstop when removing material. Damage to the screen plant will result. Incorrect Removal Incorrect Removal Astec Mobile Screens Setup 24 KDS 710...
Maintenance Astec Mobile Screens Maintenance 25 KDS 710...
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Astec Mobile Screens Maintenance 26 KDS 710...
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Astec Mobile Screens Maintenance 27 KDS 710...
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Astec Mobile Screens Maintenance 28 KDS 710...
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Astec Mobile Screens Maintenance 29 KDS 710...
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Track Maintenance 1. Refer to Appendix B for complete track information and maintenance Astec Mobile Screens Maintenance 30 KDS 710...
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6. Check battery for corrosion or damage. The battery is located in a plastic bin near the engine. To access the battery, remove plastic wing nuts from both sides of bin and pull cover off. Make certain battery terminals are free of corrosion and other debris. Astec Mobile Screens Maintenance 31 KDS 710...
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Allow several complete rotations of the belt before making further adjustments. 1. Use an accurate steel square to check the idlers. Improperly aligned idlers are a common cause of belt misalignment. Start Astec Mobile Screens Maintenance 32 KDS 710...
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After adjusting the take-up screws, run the Figure 33c belt and check for proper alignment. Allow several full rotations of the conveyor belt before determining satisfaction of alignment. Astec Mobile Screens Maintenance 33 KDS 710...
Appendix A. The plant is equipped with ground level accessible grease zerks. Please consult the greasing schedule in Appendix A for information regarding proper greasing intervals. Astec Mobile Screens Maintenance 34 KDS 710...
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In unusual or doubtful cases, contact your local Astec Mobile Screens Dealer. Flashing Check Flashing inside of top deck, bottom deck, feed bin, screen box hoppers, and delivery conveyor.
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Remove worn screen cloth ■ Hook new screen cloth to front of screen (a) and then back (b). ■ Tighten tension bar (ensure even tension across entire screen cloth. Figure 36a Figure 36b Astec Mobile Screens Maintenance 36 KDS 710...
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Make sure all pins are secure in transport mode ■ Make sure all material is discharged from screening plant ■ Inspect glad hand connections on trailer ■ To prevent debris discharge, clean unit prior to transport. Astec Mobile Screens Maintenance 37 KDS 710...
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Astec Mobile Screens Maintenance 38 KDS 710...
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Parts Astec Mobile Screens Parts 39 KDS 710...
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The ballooned letter that points to the part required The description of the part required The part number of the part required Contact Information: Astec Mobile Screens, Inc. 2704 West LeFevre Road Sterling, IL 61081 Phone: 1-815-626-6374 1-800-545-2125 Fax: 1-815-626-6430 Visit our website at http://www.astecmobilescreens.com...
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Screen Box Side Weldment M46050PS-R Screen Box Side Weldment M46050SB-01L Spring Bracket Weldment M46050SB-01R Spring Bracket Weldment M46050SB-02L Spring Bracket Weldment M46050SB-02R Spring Bracket Weldment M46050SB-PL07 Plate M46050TDF Flat Top Deck Weldment 131941 Washer, Swivel Astec Mobile Screens Parts 45 KDS 710...
WARRANTY Astec Mobile Screens Warranty C1 KDS 710...
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Astec Mobile Screens Warranty C2 KDS 710...
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Manufacturer to be defective, it shall be replaced or, at the option of Manufacturer, repaired at its factory, F.O.B. Sterling, Illinois, at no charge (providing the defective machinery or parts are returned to Astec Mobile Screens, Inc., Sterling, Illinois, freight prepaid).
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ASTEC MOBILE SCREENS, INC. • 2704 WEST LeFEVRE ROAD • STERLING, IL USA 61081 800.545.2125 • 815.626.6374 • FAX 815.626.6430 • www.astecmobilescreens.com...
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