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Doka DokaXdek User Information

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999820702
08/2023
en-GB
The Formwork Experts.
DokaXdek table
User Information
Instructions for assembly and use (Method statement)
© by Doka GmbH, A-3300 Amstetten

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  • Page 1 999820702 08/2023 en-GB The Formwork Experts. DokaXdek table User Information Instructions for assembly and use (Method statement) © by Doka GmbH, A-3300 Amstetten...
  • Page 2 User Information DokaXdek table 999820702 - 08/2023...

  • Page 3: Table Of Contents

    User Information DokaXdek table Contents Introduction Elementary safety warnings Services System description DokaXdek table System dimensions DokaXdek table in detail Instructions for assembly and use (Method statement) Adaptation to building layout Height adjustment Adapting to different slab thicknesses Structural design...

  • Page 4: Introduction

    This booklet is aimed at all persons who will be work- This document can be used as general Instructions ing with the Doka product or system that it describes. for Assembly and Use (Method Statement) or be It contains information on the standard design for...
  • Page 5 ▪ It is strictly forbidden to weld Doka products – in par- ticular anchoring/tying components, suspension components, connector components and castings etc. – or otherwise subject them to heating.
  • Page 6 The following symbols are used in this document: Observe all country-specific regulations applying to the handling of formwork and scaffolding. For system formwork the Doka slinging means stated in this DANGER booklet must be used – this is a mandatory require- This is a notifier drawing attention to an ment.

  • Page 7: Services

    Every single project is unique and calls for individual- ▪ Execution planning ised solutions. When it comes to the forming opera- ▪ Cycle planning tions, the Doka team can help you with its consulting, ▪ Structure modelling/3D-planning planning and ancillary services in the field, enabling ▪ Assembly drawings you to carry out your project effectively, safely and reli- ▪...

  • Page 8: System Description

    User Information DokaXdek table System description DokaXdek table Ergonomic The DokaXdek table is the strong member of the DokaXdek family and is suitable for large and medium- sized builds. With table sizes up to 12.5 m², best use ▪ Easier swivel-head installation by engagement in can be made of the system’s advantages whenever...

  • Page 9: System Dimensions

    User Information DokaXdek table System description System dimensions DokaXdek table 2.50x5.00m 98207-208-02 DokaXdek table 2.00x5.00m 98207-208-04 DokaXdek table 2.50x4.00m 98207-208-01 DokaXdek table 2.00x4.00m 98207-208-03 a ... 50 cm b ... 150 cm c ... 225 cm d ... 275 cm e ...

  • Page 10: Dokaxdek Table In Detail

    98207-200-02 level. ▪ Holes drilled for diagonal tie-backs on edge tables. ▪ The DokaXdek swivel head can remain on the table when stacking tables for transport by truck (max. 10 tables). ▪ Plastic cover protects the form-facing on stacked tables.
  • Page 11 Use with the Floor prop extension 0.50m is prohibited! ➤ Props of a uniform type must be used in the typical zone and closure zone and when DokaXdek tables are combined with Dokaf- lex. WARNING ➤ It is not permitted to use Floor props Eurex 20 top 700 on Doka tableforms.

  • Page 12: Instructions For Assembly And Use (Method Statement)

    System description User Information DokaXdek table Instructions for assembly and use (Method statement) DokaXdek tables can cover a wide area of practical The FreeFalcon mobile fall protection mast applications. permits a secure attachment point to be cre- Their flexible design enables them to be combined in ated for the safety harness.
  • Page 13 ➤ If necessary, adjust the position and number of ➤ Bring the table to its usage location using the Doka- swivel heads accordingly (see the section headed matic lifting strap 13.00m, the Framax transport bolt 'Adapting to different slab thicknesses').
  • Page 14 ➤ Set up the slab edge tables (see the section headed ‘Tables around edges of slab’). a ... 12.3 cm (frame profile height of the DokaXdek tables) ➤ Install fall protection (see the section headed 'Fall protection on the structure').
  • Page 15 User Information DokaXdek table System description ➤ Pouring Take the load off the floor props of the tables, and lower them approx. 5 cm. ➤ Before the concrete is poured, recheck all the floor props and swivel heads. ▪ The fastening clamp (A) has to be pushed all the way into the floor prop.
  • Page 16 System description User Information DokaXdek table Tools for stripping the formwork Framax stripping tool The Framax stripping tool is for detaching a table from the hardened concrete. ➤ Position the Framax stripping tool in the lifting point of the table and lever the table away from the con- crete.

  • Page 17: Adaptation To Building Layout

    - Combining different sizes of table - Grid logic (arranging the tables lengthways and crossways) ▪ Closure zone: - DokaXdek or Dokaflex system components to support fitting boards ▪ - Screw squared timbers directly to the table frame Wheel-around, fold-down platform stairway made of...
  • Page 18 System description User Information DokaXdek table Typical zone Working scaffold Modul Centring connector and centring nut Interconnecting tables: ➤ Align the tables with each other before connecting them. The Angular arbor SL-1 makes it easier to align the cross holes during assembly.
  • Page 19 User Information DokaXdek table System description Closure zone Design variants DokaXdek squared timber support 8x10cm Forming and stripping closures Possible areas of application: ▪ between DokaXdek tables ▪ at wall connections ▪ at columns Accommodates a length of squared timber to carry a fit- ting-board for formwork sheeting 18, 21 or 27 mm thick.
  • Page 20 DokaXdek suspension clamp T 18mm, 21mm and 27mm 27mm Accommodates a Doka beam H20 to carry a fitting- Accommodates a Doka beam to carry a fitting-board for board for formwork sheeting 18, 21 or 27 mm thick. formwork sheeting 18, 21 or 27 mm thick.
  • Page 21 Is used to pull the joints tight and make the joints resist- ant to tensile forces when tables are offset relative to each other. a ... min. 15 cm protruding length of the Doka beam H20 Permitted tensile force: 6.2 kN NOTICE ▪...

  • Page 22: Height Adjustment

    (see the section headed For these room heights, the DokaXdek table is fitted 'Transporting, stacking and storing'). with Doka floor props Eurex 30 top or Eurex 30 eco and ➤ DokaXdek swivel heads. Open the wedge of the DokaXdek swivel head and insert the prop.
  • Page 23 7.15 m. ▪ Quickly adds 1.50 m to the height. ▪ Table frame can be installed on the DokaXdek table with DokaXdek scaffold connector T. ▪ Props connected in same way as with DokaXdek swivel head.
  • Page 24 D Diagonal cross as per table [cm] F Latch-type peg Length of table (m) ➤ Push DokaXdek scaffold connectors T into the Table Number of table frames frame 1.50m and secure them with Spring locked connecting pins 16mm. Diagonal cross 12.100 —...
  • Page 25 Strike only the bottom part of the floor prop. Room heights greater than 7.15 m B DokaXdek scaffold connector T The DokaXdek table can be installed on the Load-bear- E Safety pin D20 195 ing tower Staxo 100 with the DokaXdek spindle G Table superstructure connector T.

  • Page 26: Adapting To Different Slab Thicknesses

    Positioning the floor props 98207-214-01 A Safety pin D20 195 (not included with product) Marks on the DokaXdek table facilitate the correct posi- Note: tioning of 2, 3 or 4 floor props per primary profile. Pin unneeded safety pins into the primary profile or function profile and turn each pin through 90°.
  • Page 27 (in the direction in which the tables will later be removed). 98207-209-06 ➤ Swing the DokaXdek swivel head up, install the safety pin in the primary profile and turn the pin by 98207-200-10 90°. 98207-221-05 ➤...
  • Page 28 System description User Information DokaXdek table Installing on function profile Installing at node point of primary profile and function profile Perm. reaction load: Swivel head on the function profile: 22 kN Perm. reaction load: Swivel head at node point of primary profile and func- tion profile: 41.2 kN...

  • Page 29: Structural Design

    User Information DokaXdek table Structural design Structural design Table type and closure options WARNING ➤ This structural design applies only in the ➤ On the basis of the specified slab thickness, deter- case of general use of Floor props Eurex 30...
  • Page 30 Structural design User Information DokaXdek table Permitted influence width e of the Closure on short side of the tables Number of floor props filler supports Closure option per primary profile Table format Max. slab thickness ‘d’ Max. closure width 'x' ➤...
  • Page 31 ... closure width A DokaXdek squared timber support 8x10cm a ... span B DokaXdek beam support H20 18mm, 21mm or 27mm c ... max. 25 cm d ... slab thickness C Squared timber 8 x 10 cm (C24 grade) x ...
  • Page 32 ... max. 90 cm x ... closure width Suspension clamps in the primary profile D Doka beam H20 (at least 3 as secondary beams) E Formwork sheet 18mm, 21mm or 27mm F Floor prop Eurex 30 top or Eurex 30 eco...

  • Page 33: Tables Around Edges Of Slab

    User Information DokaXdek table Tables around edges of slab Tables around edges of slab Different mounted parts can be integrated on the short and long sides of tableforms in the edge zone: ▪ Table platforms ▪ Sideguard ▪ Slab stop-ends 98207-200-10 ▪...

  • Page 34: Tie-Back Solutions

    5.00m' and 'Doka express anchor 16x125mm' ➤ Pass the Lashing strap 5.00m around the bottom User Information booklets. profile of the table frame. Tie-back attached to the DokaXdek swivel head ➤ Hook the Lashing strap 5.00m directly into the DokaXdek swivel head.
  • Page 35 Tie-backs for high tableforms express anchors 16x125mm If necessary, two Lashing straps 5.00m can be joined Using plumbing struts, DokaXdek tables can be fixed at together to form a longer back-stay. right angles to or in line with the function profile.
  • Page 36 F Drawn metal sheet Anchoring in the ground ➤ Prepare an anchorage point in the ground with the Doka express anchor (see the sections headed ‘with Lashing strap 5.00m and Doka express anchor 16x125mm’ - ‘Anchoring in the ground’). 999820702 - 08/2023...

  • Page 37: Edge Table With Platform

    A pre-assembled, foldable, ready-to-use platform, Repositioning: 1.00 m wide, for convenient and safe working. ➤ Attach a 4-part lifting chain (e.g. Doka 4-part chain ▪ 2 lengths of platform are available: 3.20m) to the Dokamatic table platform. - 2.45m - for 2.50m wide DokaXdek tables - 1.95m - for 2.00m wide DokaXdek tables...
  • Page 38 Tables around edges of slab User Information DokaXdek table Transporting, stacking and storing Sideguards on exposed platform-ends On platforms that do not completely encircle the struc- Stack of Single folded-down plat- ture, suitable sideguards must be placed across 12 Dokamatic table platforms form exposed end-of-platform zones.

  • Page 39: Edge Table Without Platform

    Check the positioning of the floor props separately for each project and, if necessary, move them farther inward. 98207-218-01 A Doka floor prop Eurex 30 top or Eurex 30 eco B Xsafe edge protection XP 999820702 - 08/2023...
  • Page 40 1.8 1.6 1.6 1.6 1.1 1.1 1.1 4.4 0.6 ➤ Secure the DokaXdek table adapter XP to the pri- with toeboard 3 x 20 cm, 4 x 20 cm or 5 x 20 cm mary profile or function profile of the DokaXdek table with toeboard 5 x 20 cm with safety pins.
  • Page 41 50 cm) Use in combination with Handrail post XP 1.20m ➤ and 0.60m or Handrail post XP 1.80m Secure DokaXdek screw-on adapter XP T to the table frame with Centring nut 15.0. Permissible influence width 'e' [m] Guardrail boards The Friction type ratchet SW27 or Box span- ner 27 0.65m can be used for low-noise...

  • Page 42: Slab Stop-Ends

    Tables around edges of slab User Information DokaXdek table Slab stop-ends with Framax universal corner waling with Universal end-shutter support 30cm 98207-205-03 Max. influence width 'a' at slab thickness [cm] d ... slab thickness max. 50 cm Config- Means of attachment...

  • Page 43: Additional Areas Of Use

    Edge table in the corner zone Edge table with downstand beam Balcony tables With the DokaXdek table, balcony tables can be con- structed without additional measures (such as addi- tional waling planes) by reversing the installation direc- tion of the DokaXdek swivel head.

  • Page 44: Repositioning

    Repositioning User Information DokaXdek table Repositioning General instructions on repositioning WARNING ➤ 'Passenger transportation' is forbidden! ➤ Before repositioning the tableform, remove all loose items (e.g. fitting boards) from it. ➤ Check the connections between the floor props, plumbing struts and the tableform before repositioning the table.

  • Page 45: Horizontal Repositioning / Travelling

    Length (L ) of distribution beams: a + 1.0 m The DoKart plus is a battery-powered lifting appliance that allows Doka tableforms to be travelled by just one without stacking frames person. ▪ The battery is designed to allow 1 whole day's oper- ation before being recharged on mains electricity overnight.
  • Page 46 Brace stirrups 8. The height range can be extended with Stacking frames DF. 9767-346-01 A Distribution beam (Doka beam H20) C Brace stirrup 8 (4 are supplied with the DoKart plus) D Carrying frame of DoKart plus or Stacking frame DF 9767-339-01...
  • Page 47 = 10 cm 98207-231-10 h ... 5.65 m to max. 7.15 m A Extension set for DoKart plus B DoKart plus C DokaXdek table with Table frame 1.50m WARNING Risk of tipping over! ➤ Move tables in the longitudinal direction...
  • Page 48 Repositioning User Information DokaXdek table Setting down and positioning the tableform WARNING Risk of tipping over! ➤ CAUTION Do not extend the lifting tower of the DoKart plus farther than necessary. Risk of tip-over if floor props are extended ➤...

  • Page 49: Vertical Repositioning

    User Information DokaXdek table Repositioning Vertical repositioning Transport forks Table along the direction of the fork The transport fork can be used to move tableforms out from under the cast floor-slab and to reposition them. Note: ▪ Ensure correct centre-of-gravity position!
  • Page 50 ... Beam length of extension 1.80 m for table width 4.00m b ... Beam length of extension 2.45 m for table width 5.00m When lifting a table at right angles to the forks, secure Doka beams H20 to the fork profiles at right angles to the fork axis. WARNING...
  • Page 51 The lifting extension bracket of the transport fork is If required, the Transport fork DM 2.5t adjustable can lengthened with the Vertical extension DM 3.30m. be used to reposition 2 DokaXdek tables jointly. NOTICE ▪ Interconnect DokaXdek tables with 4 cen- tring connectors and 4 centring nuts along the table long side (blue marks).
  • Page 52 Repositioning User Information DokaXdek table Loading platform Repositioning operation The Doka loading platform 2.95x4.50m 5.0t serves as CAUTION a temporary, safe setdown flat outside the structure. Using the Dokamatic lifting straps 13.00m, the table- The fastening clamp of the floor prop can work forms are lifted off the loading platform and up to the loose during transport and possibly drop out.
  • Page 53 User Information DokaXdek table Repositioning ➤ ➤ Push up the swivel head latch (this can be done with Swing the floor prop down into its operational posi- a plank of wood if the latch is too high to reach by tion and latch it in place.
  • Page 54 ▪ Adjusting nut (B) has to be tightened into The Doka Table Lifting System TLS is used for moving contact with the fastening clamp. Doka tableforms up from storey to storey without crane lifts.

  • Page 55: Lining-And-Levelling The Dokaxdek Tables

    User Information DokaXdek table Repositioning Lining-and-levelling the DokaXdek tables NOTICE ▪ Before lining-and-levelling, check whether all the floor props are under load. Only props that are actually standing on the ground can be lined-and-levelled. ▪ Check the wedge-clamped joins on the swivel heads.

  • Page 56: General

    General Combining with other Doka systems Combination with DokaXdek panel floor formwork Follow the directions in the 'DokaXdek panel floor formwork' User Information booklet. Combined with Dokaflex The system transition to Dokaflex can be effected with the existing infill components, for example with the DokaXdek suspension clamp (see the section headed ‘Adaptation to building layout’).

  • Page 57: Ladder System

    User Information DokaXdek table General Ladder system Note: The ladder system must be implemented in such a way that all national regulations are complied with. Follow the directions in the 'Stair tower 250' User Information booklet! 999820702 - 08/2023...

  • Page 58: Fall Protection On The Structure

    General User Information DokaXdek table Fall protection on the structure Xsafe edge protection XP Handrail clamp S ▪ ▪ Attached with screw-on shoe, railing clamp, hand- Attached with integral clamp rail-post shoe or Step bracket XP ▪ Guard-rail boards or scaffold tubes can be used as ▪...
  • Page 59 Doka floor end-shutter clamp ▪ Slab stop-ends and fall-arrest barriers in one system 9767-372-01 Follow the directions in the 'Doka floor end- shutter clamp' User Information booklet! Floor end-shutter profile XP ▪ Slab stop-ends and safety barriers in one system...

  • Page 60: Transporting, Stacking And Storing

    The Dokamatic lifting strap 13.00m is a lifting acces- ▪ When tables without DokaXdek swivel sory that is only suitable for lifting Doka tableforms and heads are to be transported it is essential to stacked Doka panels. lay anti-slip mats between all the DokaXdek The moveable, 8 m long protective sleeve makes it tables.
  • Page 61 Lifting of stacks Framax transport bolts with Doka 4-part chain 3.20m The Framax transport bolt is a lifting accessory and is used in combination with the Doka 4-part chain 3.20m for transporting a single DokaXdek table or stacked DokaXdek tables. NOTICE ▪...
  • Page 62 ... Hook-fixing zone: 2 cross holes to left and right of the lifting point for transport bolt 98207-210-04 The Framax transport bolts are pushed into the crane lifting points of the bottom DokaXdek table in the stack to be lifted. Lifting single tables 98207-200-09 ➤...
  • Page 63 User Information DokaXdek table General Dokamatic table-frame pallet Loading the transport device 2.15x1.60m ➤ Lay the first table frame onto the defined points of the Dokamatic table-frame pallet (see close-ups). 9767-360-01 Storage unit and transport device for Table frames 1.50m or Dokamatic table frames 1.50m ▪...
  • Page 64 General User Information DokaXdek table Dokamatic table-frame pallet 2.15x1.60m as a Dokamatic table-frame pallet 2.15x1.60m as a storage unit transport device Stacking and storing filled Dokamatic table-frame Lifting by crane pallets 2.15x1.60m WARNING NOTICE Do not attach the lifting chains to the table ▪...
  • Page 65 Max. load-bearing capacity: 700 kg (1540 lbs) Permitted imposed load: 3150 kg (6950 lbs) 9234-203-01 To make the Doka skeleton transport box easier to load and unload, one of its sidewalls can be opened. Repositioning by forklift truck or pallet stacking...
  • Page 66 Max. n° of units on top of one another Outdoors (on the site) Indoors Different items in the Doka multi-trip transport box can Floor gradients up to 3% Floor gradients up to 1% be kept separate with the Multi-trip transport box par-...
  • Page 67 Sling angle β max. 30°! Max. carrying capacity: 1100 kg (2420 lbs) Permitted imposed load: 5900 kg (12980 lbs) Using Doka stacking pallets as storage units Max. n° of units on top of one another Outdoors (on the site) Indoors...
  • Page 68 General User Information DokaXdek table Doka accessory box Doka accessory box as transport devices Lifting by crane Storage and transport device for small items NOTICE ▪ Multi-trip packaging items must be lifted individually. ▪ Use a suitable crane lifting tackle (e.g.

  • Page 69: Reshoring Props, Concrete Technology And Stripping Out

    Follow the directions in the Calculation Guide entitled 'Stripping out formwork from floors in stripping out the formwork? building construction', and/or ask your Doka technician. After the formwork has been stripped and the slab has been stress-relieved or dismantled, the slab is able to...
  • Page 70 General User Information DokaXdek table ▪ Concrete-strength development – medium mechanical damage to the surface of the concrete ▪ hydration heat ▪ etc. The simplest precaution is to leave the formwork on the concrete surface for longer. As well as the familiar extra curing measures, this measure should be carried out in any case.

  • Page 71: Horizontal Loads Of Slab Formwork

    User Information DokaXdek table General Horizontal loads of slab formwork Note: This section deals only with the typical zone for horizon- tal floor-slab formwork. Special areas (edge, drop beams, steps, sloping slabs, etc.) have to be examined and planned separately!
  • Page 72 The values appearing here with a colour background are less than 2.5 kN. These forces can be sustained by Doka tie-back solutions. A permissible tie-back force of max. 5 kN at an angle of 60° is assumed. 999820702 - 08/2023...
  • Page 73 [kg] Article N° Article list [kg] Article N° DokaXdek table 2.50x5.00m 615.0 584100000 Doka floor prop Eurex 30 eco 250 12.8 586000000 DokaXdek table 2.00x5.00m 510.0 584101000 Length: 148 - 250 cm DokaXdek table 2.50x4.00m 540.0 584102000 Doka floor prop Eurex 30 eco 300 16.3 586001000...
  • Page 74 Length: 28 cm Length: 15 cm Dokamatic table platform 1.00/2.00m 92.0 586218000 Dokamatic table platform 1.00/2.50m 103.0 586217000 Dokamatic-Tischbühne DokaXdek suspension clamp T 18mm 2.5 584113000 Steel parts galvanised DokaXdek-Einhängebügel T 18mm Timber parts varnished yellow Galvanised Delivery condition: folded closed...
  • Page 75 User Information DokaXdek table Article list [kg] Article N° [kg] Article N° Table frame 1.50m 60.0 586224500 Lashing strap 5.00m 2.8 586018000 Tischrahmen 1,50m Zurrgurt 5,00m Galvanised Yellow Doka express anchor 16x125mm 0.31 588631000 Doka-Expressanker 16x125mm Galvanised Length: 18 cm Framax universal corner waling 12.8 588151000...
  • Page 76 Handrail post XP 1.80m 6.0 586482000 DokaXdek-Tischadapter XP Geländersteher XP 1,80m Galvanised Galvanised Height: 33 cm Height: 176 cm DokaXdek screw-on adapter XP T 1.9 584129000 DokaXdek-Schraubadapter XP T Galvanised Height: 24 cm Railing clamp XP 40cm 7.7 586456000 Geländerzwinge XP 40cm...
  • Page 77 User Information DokaXdek table Article list [kg] Article N° [kg] Article N° Handrail clamp S 11.5 580470000 End-shutter tie rod 15.0 15-40cm 0.91 586258000 Schutzgeländerzwinge S Abschalanker 15,0 15-40cm Galvanised Galvanised Height: 123 - 171 cm Length: 55 cm Floor end-shutter profile XP 4.2 586481000...
  • Page 78 Article list User Information DokaXdek table [kg] Article N° [kg] Article N° Framax stripping tool 5.5 589235000 Safety harness FreeFalcon 1.5 583036000 Framax-Ausschalwerkzeug Auffanggurt FreeFalcon Galvanised Follow the directions in the "Opera- ting Instructions"! Length: 110 cm Framax stripping aid 3.2 589246000...
  • Page 79 User Information DokaXdek table Article list [kg] Article N° [kg] Article N° Doka multi-trip transport box 1.20x0.80m 70.0 583011000 Bolt-on castor set B 33.6 586168000 Doka-Mehrwegcontainer 1,20x0,80m Anklemm-Radsatz B Galvanised Painted blue Height: 78 cm Shifting appliances for tables DoKart plus 1448.0 586265500...
  • Page 80 Article list User Information DokaXdek table [kg] Article N° [kg] Article N° Stacking frame DF 82.0 586079000 Extension clamp H20 for fork 4.5 586236000 Aufsatzrahmen DF Aufsatzklemme H20 für Gabel Galvanised Galvanised Length: 134 cm Height: 45 cm Width: 130 cm Height: 75 cm Dokamatic lifting strap 13.00m...
  • Page 81 User Information DokaXdek table Article list 999820702 - 08/2023...
  • Page 82 70 countries, the Doka Group has a highly efficient dis- than 6000. tribution network which ensures that equipment and www.doka.com/dokaxdek-info Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | info@doka.com | www.doka.com 999820702 - 08/2023...

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