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Bennett 901 E Manual

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901 E Manual
901 Extended Box
149273 Rev. B, 1.29.24
901 E Manual
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  • Page 1 901 E Manual 901 Extended Box 149273 Rev. B, 1.29.24 901 E Manual Back to TOC...
  • Page 2 Failure to follow these instructions can cause bodily injury, damage to the equipment, or death. NOTE: Inspect shipped materials for damage or missing equipment. Bennett Pump Company is not liable for the hazards of transportation. Please address damage claims directly to the delivery company.

  • Page 3: Table Of Contents

    WIRING INSTRUCTIONS ........ 11 PROGRAMMING THE IN-STORE CARD ..21 ..22 TORE ROGRAMMING ROCESS PROGRAMMING THE IN-DISPENSER CARD ... 26 TROUBLESHOOTING ........29 ROUBLESHOOTING NTERMITTENT ........29 OMMUNICATION UTAGES TABLE AND WIRING DIAGRAMS ....30 901 E Manual Back to TOC...

  • Page 4: Product Introduction

    It achieves this by enabling Ethernet communication over a Two Wire system. The system comprises of two main components: the In-Store Box and the In-Dispenser Kit. 1.2 THEORY OF OPERATION The 901 system integrates with the existing two-wire network. Features of the Bennett 901 Ethernet Over Two Wire (901) system: •...

  • Page 5: Installation

    Small Flat Head & Phillips Screwdrivers • Mounting Screws 2.1.2 CARD PROGRAMMING • Laptop Running Windows with Ethernet port. Bennett Simply Service Tool installed on the laptop. • Spare Ethernet Cable. • 2.2 REQUIRED PARTS 2.2.1 IN-STORE BOX There are four (4 ) part number options for the In-Store Box. The number of dispensers connected to the system will determine which part number is required.
  • Page 6 Wire Harness Assembly PN 140576 Ethernet Over 2 Wire Part Number Part Number Ethernet Cables Card 140369 (819 Application) 140417 (919 Application) 140570 1 Each 142063 (719/708 Application) 2 Each 142972 (719/708 Application) 144579 (Jumper) 901 E Manual Back to TOC...

  • Page 7: Installing The In-Store Box

    POS Fuse and the dispensers. Also, the box power Inlet contains a 3-amp fast blow fuse, see Figure 1.2. Figure 1.2. Location of the 3-amp fuse on the box power unit. 901 E Manual Back to TOC...

  • Page 8: Installing The In-Dispenser Kit

    For 719 / 708 applications, locate the card near the RS485 termination point. • • For non-Bennett dispensers, locate the card near the RS485 termination point. 2.4.3 CONNECT POWER For part number details see Section 1.4 Required Parts. 2.4.3.1 819, AND 919 BOARD POWER...
  • Page 9 Section 2.4.3.3. Two Pin Wire Harness. 2. Connect the other end of 142063 to J1 on the In- Dispenser Card. Figure 1.4. Wire harness 142063. Two-pin wire harness 142972 Figure 1.5. SBC2 Payment Controller 901 E Manual Back to TOC...
  • Page 10 J17 of the SBC2 Payment Controller. Figure 1.6. J17 connector showing the installation of the red and black wires shown in Figure 1.7 Figure 1.7. Two-Pin Wire Harness 142972. Figure 1.8. Completed 142972 installation. 901 E Manual Back to TOC...

  • Page 11: Wiring Instructions

    Disconnect the RS485 Payment Communication wires and reconnect them to J4 of the In- Dispenser Card. NOTE: Only the positive and negative wires are required. The common is not required and may not be present in some installations. 901 E Manual Back to TOC...
  • Page 12 Control Gray Common Board Blue Negative TS4 on 708 Violet Positive Power Gray Common Distribution Blue Negative Board Blue Positive TS1 on 919 Control Gray Common Board Violet Negative Figure 1.10. 819 Control Board. 901 E Manual Back to TOC...
  • Page 13 Application Disconnect Wires From 719 (Dispensers without a J-Box.) Disconnect the incoming wires from the In-Cabinet Terminal Block. (See images below) Optional In-Cabinet Terminal Block location Figure 1.11. SBC2 reference for 719 application only 901 E Manual Back to TOC...
  • Page 14 Wiring Instructions Disconnect Common Application Polarity Wires From Wire Colors Violet Positive Terminal Block White Common Yellow Negative Factory installed Wires will remain on Terminal Block Remove the incoming wires. Figure 1.12. Terminal Block 901 E Manual Back to TOC...
  • Page 15 719 Dispensers with a J-Box. Remove pins 5, 6 and 7 from the J5 connector on the Side 1 SBC2 (See images below). SBC2 J5 connector Figure 1.13. SBC2 reference for 719 application only 901 E Manual Back to TOC...
  • Page 16 Wiring Instructions Disconnect Common Application Polarity Wires From Wire Colors Violet Positive J5 Connector White Common Yellow Negative Remove pins at 6 7 5 Figure 1.14. SBC2 J5 Connector 901 E Manual Back to TOC...
  • Page 17 3.1.4 CONNECTING TO THE J-BOX Use Side 1 terminal connection and connect the dispenser to the in-store box. • Figure 1.15. Side 1 RS485 typical terminals are 8, 9, and 10 on the J-Box. 901 E Manual Back to TOC...
  • Page 18 By landing two dispensers at each section the Expansion Card can be wired for 16 dispensers. • Example: Dispensers Terminal Strip Sections 1, 2 3, 4 5, 6 7, 8 TS1 Section 1 Figure 1.16. Expansion Card. 901 E Manual Back to TOC...
  • Page 19 Connect the three-wire harness (P/N 142476) to J1 on the Expansion Card, and J5 on the In- Store Box Card. Section 1 Dispenser 1 and 2 Wires Figure 1.17. Expansion Card lower left. In-Store Box Card upper right. Two dispensers connected. 901 E Manual Back to TOC...
  • Page 20 Box Card. Note: Refer to Wiring Diagram and Table for multiple dispenser wiring illustrations. Section 2 Dispenser 3 and 4 Wires Figure 1.18. Expansion Card lower left. In-Store Box Card upper right. Four dispensers connected. 901 E Manual Back to TOC...

  • Page 21: Programming The In-Store Card

    Note: Programming will only take place on the side of the card that you are plugged into. Figure 1.19. Programming the In-Store Card. Open the Bennett Simply Service Software and select the 901 Configuration Utility. To Download the Bennett Simply Service tool open the following link and follow the instructions.

  • Page 22: In-Store Card Programming Process

    In the example below the “Intel® Ethernet Connection (10) 1219-LM” device is listed as “#3” in the drop-down list. Drop-Down Arrow Click Next when complete. • Figure 1.21. Select the Network Card. 901 E Manual Back to TOC...
  • Page 23 The next window will attempt to communicate with the local 901 device. • o After the local device is found you will see a notice that says Found 1 local device o Click Next when complete. Figure 1.22. Found 1 local device. 901 E Manual Back to TOC...
  • Page 24 In-Store Card will need to be programmed with the same name. • Click Next when complete. New Name Figure 1.24. In this example the new name chosen is Bennett1. Notice the new autogenerated password to the right. 901 E Manual Back to TOC...
  • Page 25 • The programmed name for the half of In-Store Card will remain in the 901 Configuration Program until changed. This allows for easy programming of the In-Dispenser Card. Figure 1.25. Successfully written program display. 901 E Manual Back to TOC...

  • Page 26: Programming The In-Dispenser Card

    • Using a spare ethernet cable, connect the laptop to the ethernet port on one side of the card. • Open the Bennett Simply Service Software and select the 901 Configuration Utility. • Also refer to Figure 1.26. 5.1.1 STEP 1 Locate the drop-down arrow and open the selection of network ports.
  • Page 27 Connect the provided Ethernet Cable P/N 140576 to the programmed port on the card and to the ethernet port on the corresponding SBC2. Repeat for the other In-Dispenser Card Halves in this group. • 901 E Manual Back to TOC...
  • Page 28 “Bennett1”. Both dispensers are wired to TS1, Section 1 One half of the In-Store Card on the Expansion Card. is named “Bennett1”. Figure 1.26. In-Dispenser cards wired to the In-Store Box components. 901 E Manual Back to TOC...

  • Page 29: Troubleshooting

    Check Programming • Using a spare ethernet cable, connect the Laptop to the ethernet port to one side of the 901 Card. Open the Bennett Simply Service Software and select the 901 Configuration Utility. • 6.1.1 STEP 1. • Locate the drop-down arrow and open the selection of ports. Determine which network port on the laptop is communicating to the card.
  • Page 30 Neutral Negative 142476 Positive Neutral Negative Positive Neutral Negative 142476 Positive Neutral Negative Positive Neutral Negative 142476 Positive Neutral Negative Positive Neutral Negative 142476 Positive Neutral Negative Positive Neutral Negative 142476 Positive Neutral Negative 901 E Manual Back to TOC...
  • Page 32 PROPRIETARY AND CONFIDENTIAL DRAWING NUMBER SIZE THIS PRINT IS THE PROPERTY OF BENNETT PUMP CO. AND LOANED SUBJECT TO DO NOT SCALE CLASS P6111 RETURN ON DEMAND. MAY NOT BE REPRODUCED WITHOUT OUR CONSENT. SHEET 1 NOTES: 1. ITEMS 15, 16, AND 17 NOT SHOWN. SEE SHT 2 FOR WIRING DIAGRAM.
  • Page 33 PROPRIETARY AND CONFIDENTIAL DRAWING NUMBER SIZE THIS PRINT IS THE PROPERTY OF BENNETT PUMP CO. AND LOANED SUBJECT TO DO NOT SCALE CLASS P6111 RETURN ON DEMAND. MAY NOT BE REPRODUCED WITHOUT OUR CONSENT. ITEM 17, ORANGE NOT NEEDED FOR SHOP IN BOX WIRING DIAGRAM 142622 &...
  • Page 34 PROPRIETARY AND CONFIDENTIAL 901 BOX GROUND TO DRAWING NUMBER SIZE THIS PRINT IS THE PROPERTY OF BENNETT PUMP CO. AND LOANED SUBJECT TO BREAKER PANEL GROUND DO NOT SCALE CLASS P6111 RETURN ON DEMAND. MAY NOT BE REPRODUCED WITHOUT OUR CONSENT.

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