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This manual provides information intended for use by persons who, in accordance with current regulatory requirements, are qualified to install this equipment. If further information is required, please contact: True Blue Power c/o Mid-Continent Instrument Co., Inc. Attn: Customer Service Dept.
TABLE OF CONTENTS SECTION 1 GENERAL DESCRIPTION 1.1 INTRODUCTION 1.2 PHYSICAL ATTRIBUTES 1.3 UNIT ARCHITECTURE 1.4 TECHNICAL SPECIFICATIONS 1.5 IMPORTANT SAFETY INFORMATION SECTION 2 PRE-INSTALLATION CONSIDERATIONS 2.1 COOLING 2.2 EQUIPMENT LOCATION 2.3 ROUTING OF CABLES 2.4 LIMITATIONS 2.5 MODIFICATION SECTION 3 INSTALLATION 3.1 GENERAL 3.2 PRE-INSTALLATION INSPECTION 3.3 PARTS...
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REVISION HISTORY Date Detail Approved 08/24/2023 Production Release 09/29/2023 Changed Capacity to Wh, and output current to 1.1 A 10/17/2023 Updated figure 1.1. Manual Number 9019932 • Revision C, October 17, 2023...
During normal aircraft operation, the TS28 Emergency Battery Power Supply (EBPS) will utilize aircraft power to recharge or maintain existing charge at full capacity. The TS28 is a sophisticated power system that utilizes state-of-the-art NiMH cell technology which provides improvements in performance, safety, and life when compared to traditional or competing backup systems.
TECHNICAL SPECIFICATIONS Electrical Attributes Power Input: 26.5 to 32 VDC; 0.8 A peak Nominal Power Output 1.1 A @ 24 VDC nominal Max Continuous Current Output: Battery Capacity: 28 Wh Charge Time @ 28 VDC: 2.5 hours to 95% state of charge; +1 hour to 100% state of charge Discharge Time: 60 minutes @ 1.1 A...
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Figure 1.1 Outline Drawing Manual Number 9019932 • Revision C, October 17, 2023...
Cautions identify conditions or practices that could result in damage to the equipment. 1.5.2 Handling Precautions WARNING Though the TS28 has short circuit protection, caution should always be used when working with battery powered products. It is recommended to wear safety glasses and use insulated tools when servicing the EBPS.
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Always use appropriate Electrostatic Discharge (ESD) protection while working with the TS28. • There are no limitations in storing or using this TS28 in the vicinity of other battery chemistries. The TS28 does not emit or absorb any gas during storage, transportation or during normal operating conditions.
The conditions and tests for TSO approval of the TS28 are minimum performance standards. Those installing the TS28, on or in a specific type or class of aircraft, must determine that the aircraft installation conditions are within the TSO standards. TSO compliant products must receive additional installation approval prior to being operated on each aircraft.
MODIFICATION This product has a nameplate that identifies the manufacturer, part number, description, certification(s), and technical specifications of the unit. It also includes the “MOD” or modification number representing notable changes in the hardware design of the unit. Modification (MOD) 0 is the initial release of the product and is identified on the nameplate by the lack of marking on the MOD numbers 1 through 9 (i.e.
B. Appropriate mounting hardware INSTALLATION WARNING The connector pins of the TS28 are always active and energized. DO NOT SHORT CONNECTOR PINS AT ANY TIME! Always use extreme care and caution when handling and connecting to the unit, equipment damage can occur if not handled properly.
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Output Voltage 3.4.3 Securing the Unit The TS28 is designed to be secured in the aircraft using four (4) #6 screws (or equivalent) located 2.4 inches apart on each side of the unit in accordance with Figure 1.1. Manual Number 9019932 • Revision C, October 17, 2023...
Refer to Section 3.4 for external connection to aircraft controls. 4.2.1 Input bus present If the input bus is present, it will pass through to the output of the TS28 and maintain or charge the backup batteries. When charging, the load on the aircraft system is approximately 0.7 A during fast charge and 0.2 A during trickle charge, falling to zero when...
Further, the use of modern NiMH technology in the TS28 provides for extremely low self- discharge, producing a long shelf life and on-demand state of charge after periods of non-use.
Additionally, True Blue Power recommends conducting this procedure at any time when the capacity of the unit is in question or after being utilized in an in-flight emergency situation. For more details on the charging and capacity check, see Section 5.2.
To charge the TS28, apply 28V to pin A and ground to pin B. To discharge the TS28, apply a load on pin C or D referenced to pin B. The TS28 charge current is between 0.80 A to 0.60 A at the start of charge and the current will rise. This rise will have 1 or 2 sharp step downs in current, but the charge is not complete until the unit reaches less than 0.02 A.
Calculate capacity using this formula = COMPONENT MAINTENANCE The individual components such as the cells, electronics, or hardware that comprise the TS28 EBPS are not user serviceable. However, the battery pack assembly (MCIA p/n 9019931) is field replaceable. See Figure 5.1 below for instructions on removal and replacement.
Rechargeable NiMH batteries should be stored in a dry, well-ventilated area. The unit can be stored in the same area as other battery chemistries. The TS28 does not emit or absorb any gas during storage, transportation, or during normal operating conditions.
Avoid over-discharging NiMH batteries, as it can shorten their lifespan. • Do not attempt to charge battery pack (9019931) outside of the TS28 EBPS or damage can occur to the cells. End of life is represented by the inability of the unit to meet the minimum capacity requirement of the aircraft as tested during capacity verification per Section 5.2.
PART NUMBER: 6430028-( ) DESCRIPTION: Emergency Battery Power Supply CERTIFICATION: FAA TSO-C173a MANUFACTURER: True Blue Power, a division of Mid-Continent Instrument Co., Inc. ADDRESS: 9400 E. 34 St. North, Wichita, KS 67226, USA. SPECIFICATION: Test Specification (TS) 828, Test Data Sheet (TDS) 828 STANDARD: RTCA/DO-160, Rev G, dated 12/08/10 &...
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