WDT GRANUDOS Flex-CPR Touch XL Operating Instructions Manual
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WDT GRANUDOS Flex-CPR Touch XL Operating Instructions Manual

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Operating Instructions
GRANUDOS Flex Dosing Unit
Operating Instructions Part 1, (without control unit)
for:
 GRANUDOS Flex-CPR Touch XL
 GRANUDOS Flex-Touch
 GRANUDOS Flex-S5
OI No.: BA SW 022-01 Granudos Flex Dosiereinheit EN.docx
Language: EN

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Summary of Contents for WDT GRANUDOS Flex-CPR Touch XL

  • Page 1 Operating Instructions GRANUDOS Flex Dosing Unit Operating Instructions Part 1, (without control unit) for:  GRANUDOS Flex-CPR Touch XL  GRANUDOS Flex-Touch  GRANUDOS Flex-S5 OI No.: BA SW 022-01 Granudos Flex Dosiereinheit EN.docx Language: EN...

  • Page 2: Table Of Contents

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Table of contents About these instructions / general ..................4 Scope of applicability ......................4 Target group .......................... 4 Symbols used ......................... 4 Warranty ..........................5 1.4.1 General terms and conditions of warranty ................5 Additional information ......................
  • Page 3 10 Appendices .......................... 68 Reproduction of any kind and translation into other languages, even in excerpts, is only permitted with the express authorisation of the company WDT - Werner Dosiertechnik GmbH & Co. KG. Subject to technical modifications. These operating instructions are an English translation of the original German version by the company WDT.

  • Page 4: About These Instructions / General

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 About these instructions / general Scope of applicability These instructions describe the function, installation, commissioning and operation of the GRANUDOS Flex-CPR Touch XL, Flex-Touch and Flex-S5 dosing device along with the corresponding accessories. The Operating Instructions must be read carefully before use and kept on the device for direct use! These Operating Instructions are valid in conjunction with the Operating Instructions: ...

  • Page 5: Warranty

    All WDT devices and systems are manufactured using modern production methods and are subject to comprehensive quality control. However, should there be a reason for complaint, any compensation claims shall be directed to the company WDT in accordance with the general terms and conditions of warranty.

  • Page 6: Additional Information

    NOTICE! In order to protect the warranty claims, please mail the completed commissioning protocol, along with the defective component, to the company WDT. Without the commissioning protocol, we reserve the right to an exclusion of warranty. CAUTION! In the event of any unauthorised modifications to the device, the warranty and product lia-...

  • Page 7: Safety

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Safety Intended use The GRANUDOS Flex dosing device and the buffer tank may only be used for the disinfection of swim- ming pool water with calcium hypochlorite. Also pay attention to the locally applicable regulations concerning accident prevention, occupational safety and drinking water protection! NOTICE! ...

  • Page 8: Handling Of Chemicals, Risks To Humans And The Environment

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 2.2.1 Handling of chemicals, risks to humans and the environment DANGER DUE TO CORROSIVE SUBSTANCES! Formation of substances hazardous to health when handling and mixing chemicals! In emergencies, contact the respective poison control centre. EMERGENCY NUMBER: MUNICH EMERGENCY POISON CENTRE (OR ANY OTHER POISON CENTRE) PHONE: +49 89 19240...

  • Page 9: Product Description - Functional Description - Scope Of Delivery

    Flex dosing device is particularly well-suited for swimming pools with a water volume between 50 and 400 m³. The functions of the GRANUDOS Flex-CPR Touch XL  Measuring of free chlorine with open measuring cell potentiostatic, pH value, redox potential and temperature ...
  • Page 10 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Swimming pool Heat ex- changer Overflow Overflow pool pool Circulation pump Filter Central control unit Measuring and con- trolling Notice: As a standard, the GRANUDOS is in- Dosing line stalled below the pool level.
  • Page 11 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Swimming pool Heat ex- changer Overflow pool Circulation Circula- pump tion pump Filter Safety shut-down Notice: Central con- As a standard, the GRANUDOS is in- trol unit stalled below the pool level. When the GRANUDOS is installed above the pool level, non-return valves must be provided in the dos-...

  • Page 12: Plastic Housing With Built-In Components (Standard)

    Type Flex-Touch and Type Flex-S5 3.2.2 Plastic housing with built-in components (standard) Overview GRANUDOS Flex-CPR Touch XL and Flex-Touch dosing devices Figure 5: GRANUDOS Flex-CPR Touch XL and Flex-Touch with filling appliance 01. Control unit 02. Main switch 03. Measuring cell block (only CPR Touch XL) 04.
  • Page 13 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Overview GRANUDOS Flex-S5 dosing device: Figure 6: GRANUDOS Flex-S5 Description The attractive housing (07) is sintered in one piece from light grey PE and is therefore extraordinarily stable. The dosing hopper (10) with a filling capacity of 5 or 15 kg is inserted into the housing from above and can thus be easily removed, e.g., for maintenance work.

  • Page 14: Chlorine Dosing (Standard)

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 3.2.3 Chlorine dosing (standard) Overview chlorine dosing Figure 7: Dosing hopper 5 kg (standard) Dosing hopper 15 kg (option) 10. Dosing hopper with lid 22. Chlorine empty switch (option) 23.

  • Page 15: Dissolving Unit (Standard)

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 3.2.4 Dissolving unit (standard) Overview Type Flex-CPR Touch XL dissolving unit Figure 8, GRANUDOS dissolving unit Overview GRANUDOS Type Flex-Touch and Type Flex-S5 dissolving units Figure 9, GRANUDOS dissolving unit Index: 01 Change date: 11/10/2023 OI No.: BA SW 022-01 Granudos Flex Dosiereinheit EN.docx Page 15 of 68...
  • Page 16 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Overview flushing tub Figure 10, GRANUDOS Flex flushing tub Key dissolving unit/flushing tub 31. Pressure switch 32. Pressure retention valve for supplying measuring cell block (only CPR Touch XL) 33.
  • Page 17 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 The pressure switch, installed on the pressure side of the booster pump, switches off the GRANUDOS in the event of a pressure drop or the intake of air to prevent the booster pump from running dry. In addition, a control switch can be connected to turn off the dosing in the event of a fault in the swimming pool filter system, e.g., no flow in the clean water line.

  • Page 18: Acid Dosing (Standard)

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 3.2.5 Acid dosing (standard) Overview acid dosing Description The acid dosing in the GRANUDOS Flex is used to completely dis- solve the chlorine granulate and to correct the pH value of the pool water.

  • Page 19: Dust Extraction (Option)

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 3.2.7 Dust extraction (option) Overview dust extraction Figure 13: Dust extraction Key dust extraction 51. Dust extraction pump 52. Flushing water distributor 53. Solenoid valve dust extraction 54. Flushing ring assembly group 55.

  • Page 20: Buffer Tank With/Without Collecting Tub (Only For Cpr Touch Xl And Touch) (Option)

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 3.2.8 Buffer tank with/without collecting tub (only for CPR Touch XL and Touch) (option) Overview buffer tank Key buffer tank 61. Activated carbon filter 62. 4-fold level switch a) Maximum level alarm;...

  • Page 21: Filling Appliance (Option)

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 3.2.9 Filling appliance (option) Overview filling appliance Key filling appliance 71. Lid of filling appliance with tension bands 72. Granulate bucket 73. Filling appliance attachment with clamping levers 74.

  • Page 22: Identification Of The Device/ Identification Plate

    Field 1: Enter code number Field 2: Enter serial number Field 3: Enter date of manufacturing Identification plate GRANUDOS FLEX-CPR Touch XL Identification plate GRANUDOS FLEX-Touch Identification plate GRANUDOS FLEX-S5 Index: 01 Change date: 11/10/2023 OI No.: BA SW 022-01 Granudos Flex Dosiereinheit EN.docx...

  • Page 23: Technical Data

    Flow pressure min. 0.2 bar Required inlet pressure 0 - 1.5 bar (depending on inlet pressure) Counter-pressure In case of higher counter-pressures, consult with WDT max. 2.5 bar Dissolving water supply Removal from swimming pool using Removal between swimming pool filter booster pump;...
  • Page 24 Required inlet pressure min. 0.2 bar Counter-pressure 0 - 1.5 bar (depending on inlet pressure) In case of higher counter-pressures, con- sult with WDT Dissolving water supply Removal between swimming pool filter ---- and heat exchanger before chemical dos- ing using booster pump...

  • Page 25: Requirements For The Calcium Hypochlorite Granulate

    The following can be checked upon delivery to gain an initial impression of the quality: The granulate must be white, free of clumps, and no strong chlorine odour must be present when opening the drum. Specification (recommendation by WDT, for minimum requirements, see EN 900)  Calcium hypochlorite concentration: ...

  • Page 26: Installation

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Installation Select the installation site NOTICE! Please pay attention to the following notices regarding the selection of the installation site:  A freely accessible place of installation should be selected to facilitate operations and subsequent maintenance tasks.

  • Page 27: Suggested Installation

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 4.2.1 Suggested installation Suggested installation GRANUDOS Flex without buffer tank: 1600 Dosing device Dosiergrät GRANUDOS Flex GRANUDOS Flex Bedien- und Arbeitsbereich Operation and working area Figure 16: Suggested installation, including space requirements without buffer tank Suggested installation GRANUDOS Flex with buffer tank: 2500 Dosing device...

  • Page 28: Mechanical Installation

    When using Captura swimming pool filters, an automatic vent must be installed in the swimming pool water cycle. Otherwise, fault may occur in the GRANUDOS system. For more detailed coordina- tion, please contact WDT. Index: 01 Change date: 11/10/2023 OI No.: BA SW 022-01 Granudos Flex Dosiereinheit EN.docx...
  • Page 29 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Integration into the water circulation: Flex-Touch and Flex-S5 without buffer tank Swimming pool Heat ex- changer Overflow Overflow pool pool Circulation pump Filter Central control unit Measuring and con- trolling Notice: As a standard, the GRANUDOS is in-...
  • Page 30 Sleeve ¾”, piping: d25 Acid Dosing system for Flocculation calcium hypochlorite Figure 20: Flow diagram GRANUDOS Flex-CPR Touch XL without buffer tank Integration into the water circulation: Flex-CPR Touch XL with buffer tank Swimming pool Swimming pool Measuring water pump...

  • Page 31: Installation Of The Dissolving And Measuring Water Supply

    The GRANUDOS’s inlet and drain are equipped with hose connections where the pressure during op- eration can be measured by means of the included manometer. If the counter-pressure exceeds 1.5 bar, a stronger pump can be used; please consult with WDT. 4.4.1 Installation of the dissolving and measuring water supply...
  • Page 32 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Water removal point (dissolving water and measuring water) Choosing the correct measuring water removal point is crucial for the effectiveness of the measuring and control technology (only CPR Touch XL). If possible, the measuring water should be identical to the pool water.
  • Page 33 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Line connection design Description Leitungsanschlüsse immer Always install line connec- seitlich ausführen! Line connections should always be in- tions laterally! stalled laterally. This prevents air cush- Luftpolster ions or deposits from impeding the flow Air cushions in the branch.

  • Page 34: Installation Of The Dosing Line For The Chlorine Solution

    Install a line from the flushing connection (option) on the dirt filter to the drain. 4.4.5 Flocculant dosing (only CPR Touch XL) The GRANUDOS Flex-CPR Touch XL is equipped with a flocculant pump. Install the dosing point as far upstream of the swimming pool filter as possible and as close as possible to the circulation pump.

  • Page 35: Electrical Installation

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Electrical installation WARNING! Risk of death due to high voltage. All electrical work on the device must only be carried out by trained electricians in accordance with the applicable safety regulations! Before any electrical work is carried out, the power supply must be switched off and secured against being reactivated! During all installation work, the valves must be closed and the lines depressurised to prevent...

  • Page 36: Opening And Closing The Housing, Control Unit S5

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 4.5.2 Opening and closing the housing, control unit S5 Procedure a) Unlock the screw cap b) Press down on both recessed grips until the housing snaps open. c) Fold the lid upwards d) Close the housing in reverse sequence.
  • Page 37 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Inserting cables Description The control housing can be moved upwards via four slotted holes so that the screwed cable glands are accessible. Procedure a) Loosen the 4 screws on the back of the control housing.

  • Page 38: Commissioning/ Recommissioning

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Commissioning/ recommissioning Safety notices ATTENTION! Also pay attention to this chapter for each recommissioning following an operating pause. Do not switch on the GRANUDOS FLEX until the flushing tub has been filled. The work described here may only be carried out by trained specialist personnel from a specialist com- pany who have read and understood the entire Operating Instructions.
  • Page 39 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Insert/replace roller carrier 81. Transparent protective cover (not shown) 82. Safety disc 83. Roller carrier (covered) 84. Hose bracket kit (hose bracket with dosing hose) 85. Pump casing 86.

  • Page 40: Preparing Acid Dosing For Operation

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 5.2.2 Preparing acid dosing for operation DANGER DUE TO CORROSIVE SUBSTANCES! Toxic fumes may occur when handling acids. Do not inhale any fumes. Personal safety equipment must be put on before starting work with chemicals: Protective gloves, apron, face protection, foot protection.

  • Page 41: Filling The Dosing Hopper With Chlorine Granulate

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 5.2.4 Filling the dosing hopper with chlorine granulate WARNING! The chlorine granulate and acid must not be mixed with each other or with other chemicals or substances! These substances can have a strong reaction when combined with each other and release toxic chlorine gas outside of water.
  • Page 42 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 5.2.4.2 Filling with filling appliance Replace the granulate bucket 01. Close the filling ball valve 02. Remove the entire filling appliance, turn it 180° and place it on the floor Info: The filling appliance can also be used as a shelf for the dosing hop-...
  • Page 43 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 05. Remove the empty granulate bucket from the cover with the tension bands and place it on the floor 06. Place the new granulate bucket in the cover with the tension bands 07.
  • Page 44 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 09. Thread the tension bands into the clamping levers and close them securely. Clicking sound! 10. Shake the attachment to ensure that it sits firmly on the granulate bucket! Ensure that the filling ball valve is closed! 11.

  • Page 45: Venting Of The Booster Pump And The Piping To The Granudos

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 5.2.5 Venting of the booster pump and the piping to the GRANUDOS Overview dust protection housing of the booster pump Dust protection housing, 2-parts Clamp ring, 2x Figure 33: Dust protection housing Description The booster pump and the piping must be carefully vented prior to each commissioning of the GRANU- DOS Flex.

  • Page 46: Venting The Dust Extraction Pump (Option)

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 above the swimming pool level, when draining the supply line or when turning off the swim- ming pool filter system. In this installation scenario, pay attention to the following installation information. a) Install a free-flowing non-return valve in the supply line to the GRANUDOS.

  • Page 47: Setting The Water Flow In The Dissolving Unit And The Pressure Switch

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 5.2.7 Setting the water flow in the dissolving unit and the pressure switch Overview Type Flex-CPR Touch XL dissolving unit Figure 35, GRANUDOS Flex dissolving unit Overview GRANUDOS Type Flex-Touch and Type Flex-S5 dissolving units Figure 36, GRANUDOS dissolving unit Index: 01 Change date: 11/10/2023 OI No.: BA SW 022-01 Granudos Flex Dosiereinheit EN.docx...
  • Page 48 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Overview flushing tub Figure 37, GRANUDOS Flex dissolving unit Key dissolving unit 31. Pressure switch 32. Pressure retention valve for supplying measuring cell block (only CPR Touch XL) 33.

  • Page 49: Setting The Water Level In The Flushing Tub

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Setting the pressure switch The installed pressure switch (31) records the booster pump’s (36) effective pressure. In the event of air intake or a pressure drop in the water supply, the device switches off when the value falls below the switching pressure.

  • Page 50: Operation / Use

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Operation / Use The locally applicable accident prevention regulations must be complied with. For example, DGUV 107- 001 Operation of swimming pools in Germany. Replenish consumables CAUTION! Personal safety equipment must be put on when handling chemicals: Protective gloves, apron, face protection, foot protection.

  • Page 51: Maintenance / Care / Fault Removal

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Maintenance / Care / Fault removal For all activities not described here, consult your specialist dealer! Recommendation: Device maintenance once a year by a specialist dealer / instructed persons! Device maintenance WARNING! Danger due to electrical voltage! Before any electrical work is carried out, the device must...

  • Page 52: Replacing The Dosing Screw And The Dust Gasket

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 7.1.2 Replacing the dosing screw and the dust gasket CAUTION! Due to the excessive chlorine dust, personal safety equipment must be put on prior to start- ing the work: Protective gloves, apron, face protection. Overview dosing motor with dosing screw Figure 38: Dosing motor with dosing screw 23.
  • Page 53 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 7.1.2.1 Removal of the dosing motor and the dosing screw CAUTION! Due to the excessive chlorine dust, personal safety equipment must be put on prior to start- ing the work: Protective gloves, apron, face protection, foot protection. Overview dosing hopper Figure 39: Dosing hopper Dosing hopper and filling appliance (option)
  • Page 54 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 7.1.2.2 Maintenance of the dosing motor Overview dosing motor Key: Important!! Spread silicon grease on both Dosing motor 165. Sealing washer EPDM sides of the felt washer Silicon grease 166.
  • Page 55 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 7.1.2.3 Replacing the dosing motor (without dosing screw) Procedure a) Loosen the threaded pin of the old dosing screw. b) Clean the front surface of the old dosing screw’s PVC adapter and cover it with silicon grease. c) Open the connection socket at the dosing hopper, loosen the terminals of the dosing motor cable (brown - white), pull in a new motor cable and clamp tight: brown on brown, white on white.

  • Page 56: Injector With Flow Switch, Replacing The Hole Washer

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Test the dosing motor’s function k) Push the dosing motor into the cleaned motor bracket (24) and evenly screw tight with the new screws M5x20; push on the protective caps. 7.1.3 Injector with flow switch, replacing the hole washer Overview 181.

  • Page 57: Setting The Chlorine Empty Switch At The Dosing Hopper (Option)

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 7.1.4 Setting the chlorine empty switch at the dosing hopper (option) Overview chlorine dosing Figure 43: Dosing hopper / Chlorine empty switch 10. Dosing hopper with 201. Adjustment screw 22.
  • Page 58 Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Overview; Individual components of the peristaltic pump Figure 44: Individual components of the peristaltic pump 211. Screw 212. Flat washer 213. Gear motor 214. Sealing washer EPDM 215. Felt washer 216.

  • Page 59: Cleaning The Dust Extraction (Option)

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 d) Attach the hose ends using the hose clamps and cut off the protruding ends of the hose clamps. e) Install hose bracket kit, see Chapter 5.2.1. 7.1.6 Cleaning the dust extraction (option) CAUTION! Due to the excessive chlorine dust, personal safety equipment must be put on prior to start- ing the work: Protective gloves, apron, face protection.

  • Page 60: Fault Removal

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Fault removal For opening the control housing, see Chapter 4.5.1, page 35. TIP! Faults are indicated in the display in the IN and OUT list by the appropriate symbol, or as text in the status line.

  • Page 61: Decommissioning - Storage - Disposal

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Decommissioning – Storage – Disposal General In the event of decommissioning and risk of frost, the devices must be emptied completely and pro- tected against frost! Decommissioning of the GRANUDOS Flex dosing device Procedure a) Remove the suction lances from the dosing canisters and place them in a bucket filled with clean water.

  • Page 62: Documents

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Documents Declaration of conformity Index: 01 Change date: 11/10/2023 OI No.: BA SW 022-01 Granudos Flex Dosiereinheit EN.docx Page 62 of 68...

  • Page 63: Wiring Diagrams

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Wiring diagrams The wiring diagrams for the standard version of the devices can be found in the respective Operating Instructions for the control unit:  For GRANUDOS CPR Touch XL, Operating Instructions “CPR-Touch XL Measuring and Control Unit”...

  • Page 64: Commissioning Protocol

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Commissioning protocol The commissioning protocol is included with the attached documents in the appendix. Index: 01 Change date: 11/10/2023 OI No.: BA SW 022-01 Granudos Flex Dosiereinheit EN.docx Page 64 of 68...

  • Page 65: Operation Data Sheet

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Operation data sheet The operation data sheet can be found in the respective Operating Instructions for the control unit:  For GRANUDOS CPR Touch XL, Operating Instructions “CPR-Touch XL Measuring and Control Unit”...

  • Page 66: Maintenance Protocol

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Maintenance protocol The maintenance protocol is included with the attached documents in the appendix. Index: 01 Change date: 11/10/2023 OI No.: BA SW 022-01 Granudos Flex Dosiereinheit EN.docx Page 66 of 68...

  • Page 67: Spare Parts List, Wear Parts List

    Wear parts are excluded from the 2-year warranty. For these we assume a warranty of 1/2 year. Spare parts list GRANUDOS Flex-CPR Touch XL, Flex-Touch and Flex-S5 Assembly group Designation Code no.

  • Page 68: Appendices

    Dosing unit GRANUDOS Type Flex-CPR Touch XL, Type Flex-Touch and Type Flex-S5 Suction pipe Suction pipe 1/2” d40 with switch body complete 25659 Flow switch 2.1 m GR 10 26299 Flow switch 18x1 inductive d40 25671 Hose to suction pipe 10x2x180 Vi 11565-1 (*) Injector Injector 1/2”...
  • Page 69 6.2 Check the backflow prevention of the dosing pumps (on-site)  6.3 Check the backflow prevention of the filling  Page 1 of 2 Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Inbetriebnahmeprotokolle IP\WDT-IP-080-EN-GR Flex-CPR Touch XL FO 00.docx...
  • Page 70 Discuss and hand over operating instructions  Additional remarks: Commissioning and instruction carried out by: Instructed persons: Signature of commissioner: Countersigned by operator: Page 2 of 2 Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Inbetriebnahmeprotokolle IP\WDT-IP-080-EN-GR Flex-CPR Touch XL FO 00.docx...
  • Page 71  3.4 Renew the seals of the acid dosing valve Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Wartungsprotokolle WP\WDT-WP-080-EN-GR Flex-CPR Touch XL FO 00.docx  = work completed Key: F= with each granulate filling; 1 = monthly, 3 = every 3 months, 6 = every 6 months, etc.;...
  • Page 72             10.5 Check the system for leaks Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Wartungsprotokolle WP\WDT-WP-080-EN-GR Flex-CPR Touch XL FO 00.docx  = work completed Key: F= with each granulate filling; 1 = monthly, 3 = every 3 months, 6 = every 6 months, etc.;...
  • Page 73 Countersigned by operator: Signature Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Wartungsprotokolle WP\WDT-WP-080-EN-GR Flex-CPR Touch XL FO 00.docx  = work completed Key: F= with each granulate filling; 1 = monthly, 3 = every 3 months, 6 = every 6 months, etc.;...
  • Page 75 6.1 Note down the inlet pressure and outlet pressure on the GRANUDOS  Inlet pressure:___ barg; outlet pressure:___ barg 6.2 Clean the GRANUDOS system  6.3 Discuss and hand over operating instructions  Page 1 of 2 Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Inbetriebnahmeprotokolle IP\WDT-IP-079-EN-GR Flex-Touch FO 00.docx...
  • Page 76 Commissioning Protocol IP-079-EN Granudos Flex-Touch Additional remarks: Commissioning and instruction carried out by: Instructed persons: Signature of commissioner: Countersigned by operator: Page 2 of 2 Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Inbetriebnahmeprotokolle IP\WDT-IP-079-EN-GR Flex-Touch FO 00.docx...
  • Page 77  3.4 Renew the seals of the acid dosing valve Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Wartungsprotokolle WP\WDT-WP-079-EN-GR Flex-Touch FO 00.docx  = work completed Key: F= with each granulate filling; 1 = monthly, 3 = every 3 months, 6 = every 6 months, etc.;...
  • Page 78 Countersigned by operator: Signature Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Wartungsprotokolle WP\WDT-WP-079-EN-GR Flex-Touch FO 00.docx  = work completed Key: F= with each granulate filling; 1 = monthly, 3 = every 3 months, 6 = every 6 months, etc.;...
  • Page 79 5.1 Note down the inlet pressure and outlet pressure on the GRANUDOS  Inlet pressure:___ barg; outlet pressure:___ barg 5.2 Clean the GRANUDOS system  5.3 Discuss and hand over operating instructions  Page 1 of 2 Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Inbetriebnahmeprotokolle IP\WDT-IP-078-EN-GR Flex-S5 FO 00.docx...
  • Page 80 Commissioning Protocol IP-078-EN Granudos Flex-S5 Additional remarks: Commissioning and instruction carried out by: Instructed persons: Signature of commissioner: Countersigned by operator: Page 2 of 2 Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Inbetriebnahmeprotokolle IP\WDT-IP-078-EN-GR Flex-S5 FO 00.docx...
  • Page 81  3.4 Renew the seals of the acid dosing valve Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Wartungsprotokolle WP\WDT-WP-078-EN-GR Flex-S5 FO 00.docx  = work completed Key: F= with each granulate filling; 1 = monthly, 3 = every 3 months, 6 = every 6 months, etc.;...
  • Page 82 Countersigned by operator: Signature Z:\org-wdt\02 Qualitätsmanagement\ISO 9001\MS - Originale - Formuale, Prüfbericht etc\WDT Wartungsprotokolle WP\WDT-WP-078-EN-GR Flex-S5 FO 00.docx  = work completed Key: F= with each granulate filling; 1 = monthly, 3 = every 3 months, 6 = every 6 months, etc.;...

This manual is also suitable for:

Granudos flex-touchGranudos flex-s5

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