Weidemann Hoftrac 1190e Operator's Manual

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Vehicle Model

Material Number

Version

Date

Language

Operator's Manual

1190e

A09-01

1000441528

1.0

08/2022

[en]

Hoftrac

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Summary of Contents for Weidemann Hoftrac 1190e

Page 1 Operator’s Manual Hoftrac 1190e Vehicle Model A09-01 Material Number 1000441528 Version Date 08/2022 Language [en]...
Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution. Weidemann GmbH reserves the right to change its products and their technical specifica- tions for further technical development at any time without any claim to changes to ma- chines already delivered.
Page 3 EC Declaration of Conformity Manufacturer Weidemann GmbH, Elfringhäuser Weg 24, 34497 Korbach, Germany Product Vehicle type Wheel loader Type/design A09-01 Trade name 1190e Chassis number WMWA0901 _ _ _ _ _ _ _ _ _ Power kW at rated speed min-1...
Page 4: Table Of Contents
Contents Contents Foreword Operator’s manual ................... 8 Warranty and liability ................ 14 Usage Use of the vehicle .................. 15 Limits of the vehicle ................ 18 Safety Safety symbols and signal words ............ 19 Qualification of operating personnel ............ 20 Conduct .................... 22 Operating ....................
Page 5 Contents Drive .................... 117 Lighting and signaling system.............. 126 Washer system .................. 131 Heating, ventilation and air conditioning system........ 132 Working with the vehicle .............. 135 Operating the front hydraulic connections ........... 163 Operating the rear hydraulic connections .......... 168 6.10 Operating electrical functions ..............
Page 6 Contents 10.1 Temporary shutdown ................ 259 10.2 Permanent shutdown................ 262 Accessories 11.1 Attachments.................. 264 Technical Data 12.1 Dimensions .................. 279 12.2 Engine.................... 281 12.3 Electrical system.................. 282 12.4 Drive system .................. 288 12.5 Hydraulics .................... 290 12.6 Emissions .................... 291 12.7 Weights....................
Page 7 Contents [en] | 08/2022 | 1000441528 | 1190e | Operator’s Manual...
Page 8: Foreword
1 Foreword Foreword Operator’s manual 1.1.1 Information on this operator’s manual • The operator's manual provides information on the use, settings, operation and maintenance of the vehicle, including different attachments approved for the vehicle. The operator's manual is therefore inten- ded for the operator and the operating company.
Page 9 Foreword 1 1.1.2 Storing the operator’s manual The operator’s manual and any supplements are part of the vehicle and must be available to the operator at all times. The vehicle is equipped with a storage location for the operator’s manual. The storage location is a position A in the cab.
Page 10 1 Foreword Symbol Explanation 1; A Indicates the naming of components in explanatory texts. It is identical with the adjacent positions in the illustrations. Indicates a direction of movement or different positions for switches. ► Indicates the avoidance of hazards in warning notices. [▸52] Indicates a cross-reference in tables.
Page 11 Foreword 1 Symbol for indications of technical damage This symbol is a warning symbol that indicates a danger of technical damage. It is used to in- dicate situations where damage to the vehicle or third-party property may occur. Symbol for environmental information This symbol indicates environmental informa- tion.
Page 12 1 Foreword Abbrevi- ation Meaning Sound power level Sound pressure level Manual Service Disconnect (Manual Service Disconnect) Normalhöhennull (in Germany the term for the specification of heights above sea level) ROPS Roll Over Protection Structure Society of Automotive Engineers (viscosity class of oils) State of Charge (Battery loading condition) StVZO Road Traffic Licensing Regulations...
Page 13 Foreword 1 • The vehicle may only be operated by persons who are physically, mentally and professionally suited for this work. • Persons under the influence of alcohol or drugs may not use the vehicle. • The operator is the person operating and/or driving the vehicle.
Page 14: Warranty And Liability
1 Foreword Warranty and liability 1.2.1 Warranty Warranty claims can be made only if the conditions of war- ranty have been observed. They are included in the Gen- eral Conditions of Sales and Delivery for new vehicles and spare parts sold by the dealers. Furthermore, the instruc- tions of this operator's manual are to be observed.
Page 15: Usage
Usage 2 Usage Use of the vehicle 2.1.1 Designated use The following chapter describes the range of application of the vehicle. The listed works were classified by the manu- facturer as intended and thus as safe. The vehicle may only be operated in accordance with its in- tended purpose, safety and danger-consciously, taking into account the operator’s manual and in a technically perfect condition.
Page 16 2 Usage • Using the vehicle after major modifications have been made. • Using the vehicle for demolition or forestry applications where there is a risk of falling objects. 2.1.3 Reasonably foreseeable misuse Not using the vehicle according to its designated use means that it is used for an application that is not specified by the manufacturer.
Page 17 Usage 2 • Using the vehicle in contaminated areas. • Installation of work platforms. [en] | 08/2022 | 1000441528 | 1190e | Operator’s Manual...
Page 18: Limits Of The Vehicle
2 Usage Limits of the vehicle 2.2.1 Note on vehicle limitations Use outside the limits is a use not intended by the vehicle manufacturer and thus represents misuse within the mean- ing of the Machinery Directive. The operator is solely liable for any resulting personal injury or damage to property.
Page 19: Safety
Safety 3 Safety Safety symbols and signal words The following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. DANGER DANGER identifies a situation causing death or seri- ous injury if it is not avoided. Consequences in case of non-observance.
Page 20: Qualification Of Operating Personnel
3 Safety Qualification of operating personnel 3.2.1 Owner’s duties • Only allow specifically authorized, trained and experi- enced persons to operate, drive and perform mainten- ance on the vehicle. • Do not allow persons to be trained or instructed by anyone other than an authorized and experienced per- son.
Page 21 Safety 3 • Use only the defined accesses for getting on and off the vehicle. • Be familiar with the emergency exit of the vehicle. 3.2.3 Preparatory measures for the operator • Before starting, check the vehicle whether it can be driven and operated safely.
Page 22: Conduct
3 Safety Conduct Prerequisites for operation • The vehicle has been designed and built in accord- ance with state-of-the-art standards and the recog- nized safety regulations. Nevertheless its use can cause danger to the operator or third parties, or dam- age to the vehicle.
Page 23: Operating
Safety 3 Operating 3.4.1 Preparative measures • Operation is only allowed with correctly installed and intact protective structures. • Keep the vehicle clean. This reduces injury, accident and fire hazards. • Safely store objects you carry with you in the places provided for this (for example in the storage compart- ment, drinks holder).
Page 24 3 Safety • Before starting work, familiarize yourself with the job site. This applies to, for example: – Obstacles in the work area and vehicle travel area. – Any barriers separating the job site from public roads. – Load-bearing capacity of the soil. –...
Page 25 Safety 3 • When persons are in the danger zone, stop work im- mediately. 3.4.4 Transporting passengers • Transporting passengers with the vehicle is not al- lowed. • Transporting persons on and in attachments is not per- mitted. • Transporting persons on and in trailers is not permit- ted.
Page 26 3 Safety • When parking on slopes: – Travel or work only uphill or downhill. – Avoid vehicle travel across a slope, observe the vehicle’s permissible inclination (and of the trailer if necessary). – Keep loads on the uphill side of the vehicle and as close as possible to it.
Page 27 Safety 3 3.4.9 Parking the vehicle Parking the vehicle • Park the vehicle only in accordance with the operating instructions. • Before parking the vehicle, lower the attachment to the ground. 3.4.10 Securing the vehicle • Unbuckle the seat belt only after stopping the drive. •...
Page 28: Lifting Gear Applications
3 Safety Lifting gear applications 3.5.1 Requirements • Have loads fastened and the operator guided by a qualified person who has specific knowledge of lifting gear applications and the usual hand signals. • The person giving instructions to the operator must stay in visual contact with the operator when fastening, guiding or removing the load (maintain visual contact).
Page 29 Safety 3 3.5.3 Lifting gear applications • The vehicle and the attachment must be certified for lifting gear applications. • Observe the national regulations for lifting gear applic- ations. • Lifting gear applications are procedures involving rais- ing, transporting and lowering loads with the help of lifting and fastening gear.
Page 30: Trailer Operation
3 Safety Trailer operation • The vehicle is not authorized for trailer operation. Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]...
Page 31: Operation Of Attachments
Safety 3 Operation of attachments 3.7.1 Attachments • Only use attachments that are certified for the vehicle or its protective equipment (for example splinter pro- tection). • All other attachments require the vehicle manufac- turer’s release. • The danger zone and the work area depend on the at- tachment used.
Page 32 3 Safety • Picking up and lowering attachments to the ground re- quires special care: – Pick up and safely lock the attachment in accord- ance with the operator’s manual, – Lower the attachment only to firm, level ground and secure it to prevent it from tipping over or rolling away.
Page 33: Towing, Recovery, Loading And Transporting
Safety 3 Towing, recovery, loading and transporting 3.8.1 Towing • Seal off the danger zone. • Ensure that no one is near the towing bar or cable. The safety distance is equal to 1.5 times the length of the towing equipment. •...
Page 34 3 Safety • Visually inspect to ensure that all attachment points are not damaged or worn (e.g. no widening, no sharp edges, no cracks). • Have loads fastened and crane operators only guided by experienced persons. • The person guiding the crane operator must be within sight or sound of him.
Page 35 Safety 3 • Ensure that nobody is in or on the vehicle during trans- porting. • Observe the national regulations. • Bear in mind the weather conditions (e.g. ice, snow). • Ensure the minimum load on the steering axle(s) of the transport vehicle, and ensure an even load distribution.
Page 36: Maintenance
3 Safety Maintenance 3.9.1 Maintenance • Observe the intervals prescribed by law and those specified in this operator’s manual for routine checks/ inspections and maintenance. • For maintenance activities, ensure that all tools and service center equipment are adapted to the perform- ance of the task described in this operator’s manual.
Page 37 Safety 3 • Perform maintenance only if: – the vehicle is positioned on firm and level ground. – the vehicle is secured against rolling away (e.g. parking brake, chocks) and the attachment is placed on the ground. – the starting key has been removed. –...
Page 38 3 Safety 3.9.5 Modifications and spare parts • Do not modify the vehicle and the attachment (e.g. the safety devices, lighting, tires, straightening and weld- ing work). • Modifications must be approved by the manufacturer and performed by an authorized service center. •...
Page 39: Measures For Avoiding Risks
Safety 3 3.10 Measures for avoiding risks 3.10.1 Tires • Have repair work on the tires only performed by trained technical personnel. • Check the tires for correct pressure and visible dam- age (for example cracks, cuts). • Check the wheel nuts for tightness. •...
Page 40 3 Safety 3.10.4 Battery • The vehicle is equipped with a lithium-ion battery. This lithium-ion battery is located in a hermetically sealed metal housing. In normal condition, it poses no hazard. • Damaged or defective batteries can cause fires. Lith- ium-ion batteries burn with very high energy and are more difficult to cool and extinguish than conventional batteries.
Page 41 Safety 3 • Do not use flammable detergents. • Hot vehicle parts increase the risk of fire. – Stop and park the vehicle only in safe areas. • If the vehicle is equipped with a fire extinguisher, have it installed in its specific location. •...
Page 42 3 Safety 3.10.9 Behavior during thunderstorms • Stop vehicle operation if a thunderstorm is gathering. – Stop the vehicle, secure and leave it, and avoid being near it. 3.10.10 Noise • Observe the noise regulations (for example during ap- plications in enclosed premises). •...
Page 43: Vehicle Description
Vehicle Description 4 Vehicle Description Vehicle view 4.1.1 Vehicle view Fig. 2: Vehicle side view 1 Front and rear work lights 2 Vehicle chassis front section 3 Loader unit 4 Attachment 5 Front wheels 6 Lock for articulated pendulum joint 7 Articulated pendulum joint 8 Vehicle chassis rear section 9 Rear wheels 10 Control electronics (right)/tank for hydraulic oil (left)
Page 44: Brief Description
4 Vehicle Description Brief description 4.2.1 Models and trade names The vehicle is identified by two designations. Type designation Trade name The type designation is The trade name is affixed to stamped on the type label. the vehicle. A09-01 1190e 4.2.2 Main components of the vehicle Vehicle frame...
Page 45 Vehicle Description 4 Brake • Service brake: Hydraulically operated drum brake • Parking brake: Electrically controlled spring-applied brake on the electric motor of the drive system. Loader unit • Loader unit with mechanical or hydraulic lock for at- tachments The vehicle is equipped with a "telematics module" (Equip- Care) for transmitting operating data, location, etc.
Page 46 4 Vehicle Description Emergency off switch The vehicle is equipped with an emergency off switch. With the emergency off switch, the entire electrical system and all drives can be switched off quickly in an emergency. Electrical emergency functions of the 12 volt vehicle elec- trical system, e.g.
Page 47 Vehicle Description 4 4.2.5 Brakes The service brake is a drum brake on the front differential gear. It acts on the front and rear axles via the cardan shaft. The brake is operated by the brake pedal. The vehicle is also braked electromagnetically by the elec- tric motor of the drive system when the accelerator pedal is released.
Page 48 4 Vehicle Description 4.2.7 Loader unit The loader unit consists of a lifting frame and the power coupler system for attachments. The lock of the power coupler is operated hydraulically. The hydraulic functions of the loader unit are carried out with various hydraulic cylinders.
Page 49: Operating Elements At The Operator Station
Vehicle Description 4 Operating elements at the operator station 4.3.1 Information on the operating elements WARNING Risk of accidents due to damaged control elements and non-functioning warning lights and control lights! Damaged control elements, control lights and warning lights cannot function properly. This may result in accidents that could result in serious injury or death.
Page 50 4 Vehicle Description 4.3.2 General overview of control elements Fig. 4: Overview of control elements 1 Steering column switch 2 Steering wheel 3 Display Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]...
Page 51 Vehicle Description 4 4 Starter 5 Drive pedal 6 Control lever for loader unit/joystick 7 Rotary switch for oil quantity adjustment 8 Control lever for hydraulic connections 9 Switch panel in side console 10 Sun protection roller blind 11 Interior light of cab 12 Switch panel in the roof 13 Armrest 14 Radio...
Page 52 4 Vehicle Description Switch Function Switch for hazard warning system To activate or deactivate the hazard warning system. Switch positions: 0 – Neutral 1 - Switch function Front window wiper switch To activate or deactivate the window wiper. To activate the washer system front. Switch positions: 0 –...
Page 53 Vehicle Description 4 Switch Function Switch for energy-saving mode For switching the energy-saving mode "ECO mode" on and off. Switch positions: 0 – Neutral 1 - Switch function Switch for electrical function 3 and 4 To operate the electric functions 3 and 4 of the 13-pin plug receptacle on the loader unit.
Page 54 4 Vehicle Description Switch Function Switch for the rear window wiper To switch the rear window wiper on and off. To operate the rear washer system. Switch positions: 0 – Neutral 1 – Switch function 2 - Pushbutton function 4.3.4 Overview: Heating controls 1 Fan control 2 Panel heating switch in cab roof...
Page 55 Vehicle Description 4 4.3.6 Overview: Steering column switch The steering column switch is located on the left of the steering column. The following functions can be operated with the steering column switch. • Parking light and high/low beam light can be switched on by turning.
Page 56: Type Plates And Stickers
4 Vehicle Description Type plates and stickers 4.4.1 Type label A nameplate is permanently affixed to the vehicle. It con- tains the following information: Fig. 8: Position of name- plate on vehicle 1 Manufacturer's address 2 Permissible front axle load in kg 3 Permissible rear axle load in kg 4 Permissible total weight in kg 5 Maximum payload in kg...
Page 57 Vehicle Description 4 Symbol for compliance with EC directives The CE mark documents that the machine cor- responds to the applicable statutory safety regu- lations of the European Union. Symbol for compliance with Eurasian direct- ives The EAC mark documents that the machine complies with the Technical Regulations of the Eurasian Economic Union.
Page 58 4 Vehicle Description 4.4.2 Safety label and information labels WARNING Injury hazard due to missing or damaged labels! A missing, incomplete or poor indication of danger can cause serious injury or death. ► Never remove safety labels and information labels. ►...
Page 59 Vehicle Description 4 1000xxx000 Fig. 9: Overview of safety labels Meaning of safety labels Safety label: Maintain a safe distance from the loader unit CAUTION! Risk of injury due to lowering of the raised loader unit. • During operation, no persons may be in the danger zone of the vehicle.
Page 60 4 Vehicle Description Safety label: Standing in the articulation area CAUTION! Risk of injury in the area of the vehicle’s articu- lated joint. • During operation, no persons may be in the vehicle’s danger zone. Fig. 12: Label articulation area Safety label: Fastening the seat belt CAUTION! Fasten seat belt;...
Page 61 Vehicle Description 4 Safety label: Do not damage ROPS/FOPS protective structure CAUTION! Damaged protective ROPS/FOPS structures cannot serve their protective function. • Never drill or weld protective ROPS/FOPS structures. • Follow the operator’s manual. Fig. 16: Label Protective ROPS/FOPS structure Safety label: Remove the starting key CAUTION! Risk of injury from maintenance work.
Page 62 4 Vehicle Description Safety label: Water ballasting in tires CAUTION! Risk of accident due to altered driving behavior. • There is an increased risk of tipping when driving in curves. • Familiarize yourself with the driving behavior. Fig. 20: Label Water bal- •...
Page 63 Vehicle Description 4 4.4.2.2 Information label Information Continuous lines show labels affixed on the outside of the vehicle. Dotted lines show labels affixed in the cab or under the en- gine hood. Griffbereich zum Klappen des EPS Grip area to fold the EPS 1000343774 Fig. 22: Overview of the information labels Meaning of information labels...
Page 64 4 Vehicle Description Attachment points The stickers identify the attachment points with which the vehicle can be safely lifted and loaded by crane with the aid of a supporting frame. Fig. 24: Attachment points sticker Service isolating switch The drive battery is equipped with a service isolating switch.
Page 65 Vehicle Description 4 Observe lubrication plan The label indicates that all lubrication points must be lubric- ated regularly according to the lubrication plan in the oper- ator’s manual. 1000343774 Fig. 28: Label Lubricate lubricating points Jack position The label indicates the points on the vehicle where the jack must be positioned when a wheel is to be lifted.
Page 66 4 Vehicle Description Do not clean with water Do not clean parts under the hood and all parts marked with this label and their surroundings with a high-pressure cleaner/steam jet. Fig. 32: Label: Do not clean with water Handle area for folding the EPS The label indicates where on the roof of the folding driver's Griffbereich zum Klappen des EPS Grip area to fold the EPS...
Page 67: Putting Into Operation
Putting into operation 5 Putting into operation Boarding and disembarking 5.1.1 Entering the vehicle CAUTION Risk of falling when entering or exiting! Entering or exiting incorrectly can cause injuries. ► Keep the mandatory climbing aids clean. ► Use prescribed climbing aids for entering and exiting. ►...
Page 68 5 Putting into operation If the vehicle is equipped with a cab, the cab is equipped with two doors. The main entrance is on the left side. The right door is intended as an emergency exit. If the vehicle is equipped with a driver's protective roof, the vehicle is equipped with restraining brackets on the left and right.
Page 69 Putting into operation 5 5.1.1.2 Open the doors CAUTION Crushing hazard due to unlocked doors! Crushing can be caused by the doors slamming shut. ► Always lock doors. ► Use provided handles for closing. Unlock the lock with the starting key. Press the button and pull the door handle.
Page 70 5 Putting into operation Close door from outside To prevent third parties from using the vehicle, always lock both doors after getting out and lock them with the starting key. Push the door against the spring. Door locks into the door lock. ð...
Page 71 Putting into operation 5 5.1.1.5 Opening and closing the rear window Information The engine hood and rear window cannot be open at the same time. Opening the rear window The rear window can be opened and closed with two levers. Move both levers in direction I.
Page 72: Setting Up The Operator Station
5 Putting into operation Setting up the operator station 5.2.1 Adjusting the seat WARNING Risk of accident when adjusting the seat during opera- tion! Adjusting the seat during operation may result in an acci- dent, serious injury or death. ► Adjust the seat before commissioning the vehicle.
Page 73 Putting into operation 5 5.2.1.1 Seat MSG20 Sit on the seat to adjust. Adjusting the backrest Pull lever 1 upward and hold. Then slide the seat forward or backward until the backrest is at the required angle. Release lever 1. After adjustment, lever 1 must engage in the desired posi- tion.
Page 74 5 Putting into operation 5.2.1.2 Seat MSG83 Sit on the seat to adjust. Adjusting the backrest Pull lever 1upward and hold. Move the backrest forwards or backwards until the backrest is at the desired angle. Release lever 1. After adjustment, lever 1 must engage in the desired posi- tion.
Page 75 Putting into operation 5 Adjusting the suspension ▪ Turn lever 3 clockwise. ð Spring tension is reduced - suspension becomes softer. ▪ Turn lever 3 counterclockwise. ð Spring tension is increased- suspension becomes harder. The suspension is correctly adjusted when the position in- dicated at the bottom of the rotary handle 2 is visible in the oil sight glass 3a.
Page 76 5 Putting into operation 5.2.1.3 Seat MSG93 Sit on the seat to adjust. Adjusting the backrest Pull lever 1 upward and hold. Move the backrest forwards or backwards until the backrest is at the desired angle. Release lever 1. After adjustment, lever 1 must engage in the desired posi- tion.
Page 77 Putting into operation 5 NOTICE Damage to the compressor. Too long operation of the suspension adjustment can cause damage to the compressor. ► Do not operate the suspension adjustment for more than one minute. The individually desired height can be adjusted up to a minimum spring travel.
Page 78 5 Putting into operation 5.2.2 Seat belt WARNING Injury hazard if the seat belt is not fastened correctly or not at all! Fastening the seat belt incorrectly, or not at all, can cause serious injury or death. ► Fasten the seat belt before operation. ►...
Page 79 Putting into operation 5 WARNING Risk of accident from adjusting the seat belt while driv- ing! The operator is distracted by adjusting the seat belt while driving. This can cause accidents with serious injuries or death. ► Adjust the seat belt before commissioning the vehicle. ►...
Page 80 5 Putting into operation 5.2.3 Adjusting the steering wheel WARNING Danger of accident when adjusting the steering wheel during operation! Adjusting the steering wheel during operation may result in an accident, serious injury or death. ► Adjust the steering wheel before commissioning the vehicle.
Page 81 Putting into operation 5 5.2.4 Restriction of field of vision WARNING Accident hazard due to persons in the risk zone! Persons who are in the risk zone of the vehicle or suddenly enter it can be injured by working movement or the moving vehicle.
Page 82 5 Putting into operation Fig. 52: Restriction of field of vision Test circuit Field of view restrictions on the test circuit Position of the driver's eyes Mirror field of vision Limited field of vision Mirrors Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]...
Page 83 Putting into operation 5 5.2.5 Adjusting the mirrors WARNING Risk of accident from adjusting the seat belt while driv- ing! The operator is distracted by adjusting the seat belt while driving. This can cause accidents with serious injuries or death. ►...
Page 84: Display
5 Putting into operation Display 5.3.1 Overview: Display WARNING Adjusting the display while driving can result in acci- dents! Adjusting the display while driving distracts the operator. This can cause accidents with serious injuries or death. ► Do not adjust the display while driving. ►...
Page 85 Putting into operation 5 5.3.2 Reading information on the display Drive direction indication A symbol illuminates depending on the drive direction selected. • No symbol is displayed in the display when the ignition is switched on. • When you press the switch for the drive direction, the display shows the selected course.
Page 86 5 Putting into operation Display for electrical connection This position is only used for the option "Loader unit plug receptacle." • No symbol is displayed in the display when the ignition is switched on. • When the push-buttons for the electrical connection are pressed, the display shows the symbol.
Page 87 Putting into operation 5 Display for brake fluid level The symbol indicates the brake fluid level in the reservoir is too low. If the brake fluid level is too low, the "Stop er- ror" warning light also lights up continuously and a warning sounds.
Page 88 5 Putting into operation Malfunction indications in the display with symbol In the event of a fault, the display for the operating hours is replaced by a symbol. At the same time, the “Temperature " warning light glows red. The following symbols may appear as error messages: Hydraulic oil too hot Fig. 56: Fault indications on the display...
Page 89 Putting into operation 5 5.3.3 Meaning of the warning lights and control lights NOTICE Defective warning lights and control lights cannot cor- rectly indicate operating states. Warning lights and control lights indicate the operating status of the vehicle. If these lights are defective, possible faults, e.g.
Page 90 5 Putting into operation "Stop error" warning light If the warning light comes on during operation, the vehicle electronics are reporting a serious fault. • A continual signal tone sounds. • Possibly the electrical drives of the vehicle are switched off. •...
Page 91 Putting into operation 5 "Temperature" warning light Lights up when the maximum allowable temperat- ure of one of the following components is reached: • Drive battery • Hydraulic oil • Frequency converter (inverter) • Electric engine drive system • Electric engine hydraulic pump drive At the same time a corresponding symbol is shown in the display.
Page 92 5 Putting into operation • Green control lights are off/yellow and red control lights are on: – Battery charge has decreased. The vehicle can still be operated. • Yellow control lights are off/red control lights are on: – Battery charge level is weak. Only operate the vehicle for a short time, charge the drive battery.
Page 93: Putting The Vehicle Into Operation
Putting into operation 5 Putting the vehicle into operation 5.4.1 Before commissioning Before putting into operation, the following requirements must be met: • Read and understand the operator’s manual. • Operate the vehicle only from the operator seat. • Have technically trained personnel instruct you before using the vehicle for the first time.
Page 94 5 Putting into operation 5.4.2 Emergency off switch WARNING Risk of accidents from pressing the emergency stop switch during operation! When the emergency stop switch is actuated, all running drives of the vehicle stop abruptly. This may result in acci- dents that could cause serious injury or death.
Page 95 Putting into operation 5 Service isolating switch The service isolating switch is located on the drive battery. The drive battery is de-energized with the service isolating switch. The service circuit breaker may only be operated by au- thorized specialist personnel, e.g. in case of service in an authorized specialist workshop.
Page 96 5 Putting into operation Safety instructions for the drive battery Observe and follow the safety instructions for the drive battery, see Drive battery on page 232 5.4.3.1 EquipCare Dual ID Key Pad for starting lock A PIN for unlocking the vehicle is entered via the keypad. Vehicle can only be started after entering a PIN via the keypad.
Page 97: Charging The Drive Battery
Putting into operation 5 Charging the drive battery 5.5.1 Charging requirements WARNING Hazard from electric current. Errors in the electric drive can lead to a short circuit, elec- tric shock, burns, explosion or fire. ► The vehicle's electric drive works with a 48 volt sys- tem.
Page 98 5 Putting into operation Information Temperature dependency when charging the drive bat- tery The drive battery can only be charged if it is warmer than 0°C. If the ambient temperature is lower, the drive battery first heats up internally. Only then does the actual charging process start.
Page 99 Putting into operation 5 • Before using the charging cable, check all components for visible damage. • Do not use a damaged or defective charging cable. • Do not make any changes to the charging cable. • Only connect the charging cable to correctly connec- ted, undamaged sockets.
Page 100 5 Putting into operation Symbol Meaning Observe the operator’s manual. Type-2 vehicle coupling. Charging cable with different mains plug variants 1 separation point for adapters of different power plugs In order to use different mains sockets for charging the vehicle, there is the option of connecting different mains plug adapters to the charging cable's separation point.
Page 101 Putting into operation 5 Unscrew the power cord disconnect point anti-clock- wise. Select the appropriate power plug type. Fig. 66: Unscrew the sep- aration point Plug the power cable separation points into each other so the bar on one side slides into the recess on the other side.
Page 102 5 Putting into operation 5.5.3 Connect the charging cable to the mains socket WARNING Hazard from electric current. The charger uses electrical current and voltages that can cause serious injury or death. ► Check the cable and plug for visible damage before charging.
Page 103 Putting into operation 5 • Check the control and protection device (ICCPD) for damage. • In the event of defects in the charging cable or the vehicle, do not put them back into operation until they have been rectified. Connect charging cable ü...
Page 104 5 Putting into operation Display on the control and protection device (ICCPD) Fig. 70: Display of the ICCPD Meaning No connection to the net- work Connection to the network Self-test ICCPD runs Self-test passed Ready to charge Charge Charging complete / Ready to charge Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]...
Page 105 Putting into operation 5 5.5.4 Connect the charging cable to the vehicle socket NOTICE Damage to charging cables, plugs and sockets! Steering movements of the vehicle with the charging cable connected can tear off the charging cable, plugs and sock- ets.
Page 106 5 Putting into operation Connect charging cable Fig. 72: Connect charging cable 1 Power plug 2 Power outlet 3 Charging plug 4 Cover flap 5 Charging socket 6 Pressure switch 7 Display for the drive battery charge status 8 Key switch (optional) Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]...
Page 107 Putting into operation 5 During charging, no unauthorized persons may have ac- cess to the charging cable or vehicle. The charging socket is located on the right side of the vehicle. Park the vehicle at a suitable distance from the mains socket.
Page 108 5 Putting into operation Start charging ü The charging cable is connected. ü The ICCPD self-test is passed ü The vehicle is ready for charging. ▪ Press button 1. ð Switch latches in depressed position and illumin- ates. Fig. 74: Pressure switch ð...
Page 109 Putting into operation 5 Stopping charging manually The charging process can be interrupted manually at any time without damaging the drive battery. If the charging process is interrupted, the full battery capacity is not avail- able. If a charging process is to be interrupted, always press pressure switch 1 before removing the charging connector, otherwise the charging connector will not come loose.
Page 110: Operation
6 Operation Operation Brakes 6.1.1 Operating the service brake WARNING Accident hazard due to malfunctioning brakes! Malfunctioning brakes can cause serious and fatal acci- dents. All repair work on the braking system must be per- formed by the trained personnel of a qualified service cen- ter.
Page 111 Operation 6 Braking with the brake pedal The main braking effect is generated by the brake on the differential. Braking force is composed of mechanical deceleration and recuperation. The braking force is composed of the mechanical deceler- ation and the recuperation. Recuperation starts as soon Fig. 76: Brake pedal as the foot is taken off the accelerator pedal.
Page 112 6 Operation If the vehicle is going too fast (e.g. when driving downhill), vehicle electronics will warn you the speed is too high. The symbol appears on the display. Warning level 1: The indicator lamp lights up and an in- termittent signal tone sounds.
Page 113 Operation 6 6.1.2 Operating the parking brake CAUTION Risk of accidents when activating the parking brake while driving! The parking brake may only be used in an emergency and as an auxiliary brake while driving if the service brake has failed.
Page 114 6 Operation The vehicle can be secured against unintentional rolling away with the parking brake. The drive direction control is locked when the parking brake is activated. Control light lights up permanently when the parking brake is on. If the parking brake is activated while driving, the vehicle Fig. 79: Switch for park- brakes very strongly to a standstill.
Page 115 Operation 6 Hill Hold Function The Hill Hold function is automatically activated on uphill/ downhill gradients as soon as the vehicle comes to a standstill. The symbol is shown briefly on the display. The parking brake is then activated automatically. The control light flashes.
Page 116: Steering
6 Operation Steering 6.2.1 Steering modes WARNING Accident hazard due to steering system not working correctly! Driving with a defective steering system can lead to acci- dents and injuries or death. ► Check that the steering system is working before starting a journey.
Page 117: Drive
Operation 6 Drive 6.3.1 Warnings for driving WARNING Risk of injury due to the vehicle tipping over! A tipping vehicle can lead to serious injury or death. There is an increased risk of tipping when driving in curves. When the attachment is loaded, the weight ratios of the vehicle change.
Page 118 6 Operation CAUTION Risk of accident due to reduced visibility! Frozen windows can lead to a restricted view of your sur- roundings and thus to accidents with minor injuries. ► Remove ice from windscreens before starting the jour- ney. CAUTION Risk of accidents due to snow and ice on roads and paths! Failure to adjust the speed may result in accidents with...
Page 119 Operation 6 6.3.2 Selecting a travel direction WARNING Accident hazard when changing drive direction during vehicle travel! Changing the direction of travel while driving means that the vehicle immediately travels in the opposite direction. This may result in accidents that could result in serious in- jury or death.
Page 120 6 Operation Optical travel warning device CAUTION Risk of injury from very bright light! Looking into the "Blue Safety Light" spotlight can cause damage to the eyes. ► Do not look directly into the illuminated "Blue Safety Light" spotlight. The "Blue Safety Light" spotlight is an optical warning device for the early detection of vehicles in driving areas that cannot be seen, e.g.
Page 121 Operation 6 The driving speed is infinitely variable with the pedal. The further the pedal is pressed, the more the driving speed in- creases. The attainable speed depends on the mode selected, Service life and ECO mode on page 144. Fig. 83: Drive pedal 6.3.5 Braking, stopping and parking the vehicle...
Page 122 6 Operation • Perform a visual check for damage to the vehicle, es- pecially to the tires, the attachment and the lock for the attachment. • Check all liquid levels and top up if necessary. • Secure the vehicle against unauthorized use. –...
Page 123 Operation 6 WARNING Accident hazard due to blinded motorists! With work lights switched on, other road users can be blinded. This may result in accidents that could result in serious injury or death. ► Switch off the work lights when driving on public roads.
Page 124 6 Operation 6.3.8 Maneuvering work Maneuvering trailers WARNING Accident hazard due to persons in the risk zone! Persons who are in the risk zone of the vehicle or suddenly enter it can be injured by working movement or the moving vehicle.
Page 125 Operation 6 Hitching the trailer to the vehicle WARNING Risk of injury to persons in the danger zone! Persons in the area between vehicle and trailer may be overlooked by the operator when coupling and uncoupling and may be seriously or fatally injured. ►...
Page 126: Lighting And Signaling System
6 Operation Lighting and signaling system 6.4.1 Operating the cab interior light Information Switch on ignition! The interior lighting only works when the ignition is switched on. The interior light of the cab is controlled by the interior light. ▪ Move the interior lamp to position I or II.
Page 127 Operation 6 6.4.3 Operating the turn signal ▪ Push the steering column switch forwards in direc- tion I. ð The control light flashes. ð Turn signal on the right flashes. ▪ Pull the steering column switch backwards in direc- tion II. ð The control light flashes.
Page 128 6 Operation 6.4.6 Operating the rotating beacon The rotating beacon is attached to the mounting provided for this purpose. Use rotating beacon only in accordance with legal regulations! Operate the rotating beacon with the switch shown. The switch has two switch positions. ▪...
Page 129 Operation 6 6.4.8 Operating the work lights WARNING Accident hazard due to blinded motorists! With work lights switched on, other road users can be blinded. This may result in accidents that could result in serious injury or death. ► Switch off the work lights when driving on public roads.
Page 130 6 Operation 6.4.9 12 volt plug receptacle at the driver's platform NOTICE Technical damage to the vehicle electrics The 12 volt socket is secured with a fuse. If electrical devices with too high a current consumption are connec- ted, this fuse will blow. ►...
Page 131: Washer System
Operation 6 Washer system 6.5.1 Operating the window wiper and washer system at the front The vehicle is equipped with a window wiper and washer system for the front window. They are operated with the rocker switch in the instrument panel. ▪...
Page 132: Heating, Ventilation And Air Conditioning System
6 Operation Heating, ventilation and air conditioning system 6.6.1 Operating heating The cab is equipped with a fan-assisted heating system. The temperature of the heating is controlled with the rotary switch 1. The heater can be set to four different levels. ▪...
Page 133 Operation 6 Adjusting the air vents nozzles Air flow in the cabin can be directed with the ventilation nozzles. In cold weather with warm air supply, the windows are cleared of ice and the cab is heated. Observe the following for the ventilation nozzles: •...
Page 134 6 Operation The vehicle can optionally be equipped with surface heat- ing in the cabin roof. The heater is operated with switch 3 in the heater panel. The switch has two positions. ▪ Move the switch to position I. ð Surface heating in the cabin roof is switched on. ▪...
Page 135: Working With The Vehicle
Operation 6 Working with the vehicle 6.7.1 Warnings regarding work DANGER Danger to life if approaching electric overhead lines! Approaching overhead electric lines causes electric arcs to form. Improper behavior in this situation will result in seri- ous injury or death. ►...
Page 136 6 Operation WARNING Accident hazard due to persons in the risk zone! Persons who are in the risk zone of the vehicle or suddenly enter it can be injured by working movement or the moving vehicle. This may result in accidents that could result in serious injury or death.
Page 137 Operation 6 Permissible tilt of vehicle The vehicle’s permissible tilt may NOT be exceeded when in use. The value applies when the vehicle is not folded in and the loader unit is lowered. 25° Fig. 106: Permissible in- clination Allowable wading depth of the vehicle The allowable wading depth of the vehicle must not be ex- ceeded when driving through water.
Page 138 6 Operation 6.7.2 Foldable overhead guard 6.7.2.1 Warning notices for the foldable overhead guard WARNING Risk of accident due to falling objects! Falling objects or falling stacks of bales can cause serious or fatal injuries. The foldable overhead guard serves as a FOPS protective structure.
Page 139 Operation 6 WARNING Risk of injury when driving with the overhead guard (FSD) folded down! Protection is no longer provided to the operator if the over- head guard is folded down. This can cause serious injury or death when driving through low passages. ►...
Page 140 6 Operation 6.7.2.2 Description of the foldable overhead guard The folding overhead guard (eps – easy protection system) can be folded down if required. This makes it possible for the vehicle to drive through low passages through which the vehicle would otherwise not be able to pass. Fig. 110: Components for eps overhead guard 1 Two locking pins for front supports 2 Handle for front roof section...
Page 141 Operation 6 6.7.2.3 Folding down the overhead guard Preparation Park the vehicle on a stable, level and dry surface. Apply the parking brake. Lower the mast to the ground. Switch off the vehicle. ð The overhead guard can be folded down. Unlock the locking pin Pull both levers of the locking pins 1 down out of the clamp.
Page 142 6 Operation Use the provided handle 2 to fold down the front roof sec- tion. The label "Handle area for folding the EPS" indicates where on the roof of the folding EPS overhead guard you must hold the handle when folding it down. It is not pos- sible to jam the hands in this area.
Page 143 Operation 6 6.7.2.4 Move overhead guard to protective position WARNING Risk of accidents due to falling objects Falling objects can hit the operator and cause serious or fatal injuries. ► When "bringing into protective position" always make sure that all securing bolts (also those of the rear sup- port) are correctly positioned and secured! To bring the overhead guard into the protective position, proceed in the reverse order to "Fold down the overhead...
Page 144 6 Operation 6.7.3 Service life and ECO mode WARNING Risk of injury from a burning drive battery! Burning drive batteries can explode, causing burns and toxic fumes, which can result in serious injury or death. ► Stop working with the vehicle and allow the drive bat- tery to cool down if it heats up to such an extent that performance is limited.
Page 145 Operation 6 • 18 kWh • 23 kWh The table below shows the average service life in hours that can be achieved with the vehicle: Operating conditions 14 kWh 18 kWh 23 kWh Charging work 2.5 h 4.5 h Stacking work 7.5 h Transport workers (road travel) 6.5 h...
Page 146 6 Operation 6.7.4 Operating the loader unit with a joystick The joystick controls the working movements of the loader unit. The joystick is located to the right of the seat. The control lever automatically returns to the middle position as soon as it is released (with the exception of the floating po- sition).
Page 147 Operation 6 Using locking function The joystick for the loader unit can be secured against un- intentional actuation with the locking function. When the locking function is activated, it is not possible to operate the loader unit. When the locking function is on, the con- trol light in the switch illuminates.
Page 148 6 Operation The floating position of the loader unit is located on the “Lower” and "Tilt-out” function. The floating position makes it possible to remove material for leveling a surface. To do this, lower the loader unit system to the ground with the cutting edge of the lightweight material /earth bucket and drive backwards over the surface to be leveled.
Page 149 Operation 6 6.7.7 Emergency lowering of the loader unit if the hydraulic drive fails WARNING Accident hazard due to uncontrolled movements of the loader unit! If the hydraulic drive fails, the loader unit is no longer sup- plied with hydraulic oil. This may result in accidents that could cause serious injury or death.
Page 150 6 Operation If the vehicle is equipped with lowering brake valves, these must be opened manually to lower the loader unit. This is also necessary if electrically unlockable lowering brake valves can no longer be actuated, e.g. if the vehicle's elec- trical system fails.
Page 151 Operation 6 Reduce residual pressure in the hydraulic system WARNING Risk of injury due to pressure! A fine jet of hydraulic oil under high pressure can penetrate through the skin. This can cause serious injury. ► Seek medical attention immediately if hydraulic oil penetrates the skin or eyes.
Page 152 6 Operation 6.7.7.1 Procedure in the event of a complete power failure WARNING Risk of injury due to pressure! A fine jet of hydraulic oil under high pressure can penetrate through the skin. This can lead to serious injuries. If the energy supply fails (drive battery failure), it is not pos- sible to completely reduce the residual pressure in the hy- draulic system in all control circuits.
Page 153 Operation 6 6.7.8 Coupling attachments Notes on attachments WARNING Risk of accident due to vehicle tipping over! When the attachment is loaded, the weight ratios of the vehicle change. There is a tipping hazard, in particular in curves. This may result in an accident, which may result in serious injury or death.
Page 154 6 Operation Permissible attachments NOTICE Damage caused by non-approved attachments! To prevent damage to the vehicle and attachments, only certain attachments are permitted for the vehicle, see Per- missible attachments on page 267. ► For the installation of attachments which are not listed there, approval must be obtained from the manufac- turer of the vehicle and, if applicable, an EBE (indi- vidual type approval) from the competent authorities is...
Page 155 Operation 6 Coupling the attachment with the hydraulic power coupler ü The locking pins 3 must be fully retracted so that an attachment can be coupled. Retract to the locking pin: see Uncoupling attachments on page 160. Lower the loader unit. Move the vehicle up to the attachment.
Page 156 6 Operation 6.7.9 Easy Coupler System WARNING Risk of injury from crushing between moving parts! With continuous operation of the hydraulic connections ac- tivated, moving parts of the attachment start moving imme- diately as soon as the attachment is locked. This can result in severe injuries.
Page 157 Operation 6 Locking display Fig. 128: Locking display for Easy Coupling System Attaching attachments: see Coupling attachments on page 155. The red bar of the locking indicator must be visible. If ne- cessary, lift/tilt the loader unit accordingly for a better visual check.
Page 158 6 Operation 6.7.11 Coupling and uncoupling the hydraulic connections WARNING Risk of injury due to pressure! A fine jet of hydraulic oil under high pressure can penetrate through the skin. This can cause serious injury. ► Seek medical attention immediately if hydraulic oil penetrates the skin or eyes.
Page 159 Operation 6 Hydraulic connection left - flow Hydraulic connection right - return flow Coupling hydraulic connections In order to be able to use hydraulically actuated attach- ments, the attachment’s hydraulic connections must be coupled with the hydraulic connections on the loader unit. Fig. 130: Coupling hy- draulic connections ü...
Page 160 6 Operation Uncoupling the hydraulic connections ü The hydraulic connections are depressurized. Place a tray under the hydraulic connections to catch any hydraulic oil leakage. Release the hydraulic connections. ð To do this, press the hydraulic connections on the loader unit forward and simultaneously pull on the hydraulic hose of the attachment.
Page 161 Operation 6 Uncoupling the attachment with hydraulic power coupler The hydraulic lock is enabled with the switch. The switch is located in the switch panel in the instrument panel. The switch has two switch positions. ü Lower the attachment only to firm, level ground and secure it to prevent it from tipping over or rolling away.
Page 162 6 Operation NOTICE Damage to charging cables, plugs and sockets! Steering movements of the vehicle with the charging cable connected can tear off the charging cable, plugs and sock- ets. ► Do not steer the vehicle when the charging cable is connected.
Page 163: Operating The Front Hydraulic Connections
Operation 6 Operating the front hydraulic connections 6.8.1 Hydraulic connections on the loader unit NOTICE Soiled hydraulic connections can cause dirt to penet- rate into the hydraulic system and cause damage! ► Clean hydraulic connections before connecting or dis- connecting. ►...
Page 164 6 Operation Operating hydraulic connections with the control lever The hydraulic connections on the loader unit are operated using the control lever for the standard hydraulic connec- tions on the right side. The control lever automatically re- turns to its zero position as soon as it is released. ▪...
Page 165 Operation 6 6.8.3 Standard hydraulic connections in continuous operation NOTICE Damage due to overheating of the hydraulic system! When continuous operation is switched on and no attach- ment is connected, the hydraulic system overheats very quickly. ► Always bring the additional lever to the zero position when continuous operation is not required.
Page 166 6 Operation Oil volume adjustment during continuous operation of the hydraulic connections Controller 1 can be used to regulate the oil volume during continuous operation of the hydraulic connections. This al- lows the speed of hydraulically driven work tools to be con- tinuously adjusted during operation.
Page 167 Operation 6 The hydraulic connections for unpressurized return flow and leakage oil line are located on the loader unit. The hy- draulic connections are designed in such a way that they cannot be confused with other hydraulic connections. Return without pressure Leak oil line Return without pressure For certain attachments on which components are driven...
Page 168: Operating The Rear Hydraulic Connections
6 Operation Operating the rear hydraulic connections 6.9.1 Double-acting rear hydraulic connections NOTICE Damage due to overheating of the hydraulic system! When continuous operation is switched on and no attach- ment is connected, the hydraulic system overheats very quickly. ► Always bring the additional lever to the zero position when continuous operation is not required.
Page 169 Operation 6 Coupling and uncoupling the hydraulic connections at the rear To couple and uncouple the hydraulic connections at the rear, they must first be depressurized: ü Switch on ignition. Set rocker switch 3 to position I. Switch off the ignition. Move the lever repeatedly in either direction ð...
Page 170 6 Operation 6.9.2 Return without pressure at the rear For some attachments or trailers where components are driven by a hydraulic oil engine, an unpressurized return flow is required. This connection returns the return oil of the hydraulic oil engine directly to the hydraulic oil tank of the vehicle.
Page 171: Operating Electrical Functions
Operation 6 6.10 Operating electrical functions 6.10.1 Operating the plug receptacle at the loader unit The 13-pin plug receptacle on the loader unit is used to connect the lighting system on attachments, e.g. snow blade, sweeping broom, etc. In addition, the 13-pole plug receptacle on the loader unit is required for connecting attachments on which certain func- tions are electrically operated.
Page 172 6 Operation Operating the electrical functions III and IV The electrical functions III and IIV are operated with the switch 3. The switch has three switch positions. ▪ Move switch 3 to position III. ð The symbol appears on the display. ð The electrical function III is activated. Fig. 144: Operation of electrical functions III and ▪...
Page 173: Working With Attachments
Operation 6 6.11 Working with attachments 6.11.1 Warnings regarding work operation WARNING Crushing hazard due to tipping over of vehicle! There is an increased risk of tipping when driving in curves. This may cause crushing which may result in serious injury or death.
Page 174 6 Operation CAUTION Accident hazard due to overload and sudden move- ments! Overload and sudden movements can cause accidents and injury. ► Take into account the vehicle’s payloads. ► Actuate the control lever carefully. Information Adjust the travel speed when driving into the material to be loaded according to its type and the given conditions.
Page 175 Operation 6 Setting the level indicator Lift the attachment slightly and align the lower side parallel to the ground. Release lever 1 by turning it counterclockwise. Move the guide tube 2 so that the indicator rod 3 ends with the end of the guide tube. Tighten lever 1 by turning it clockwise.
Page 176 6 Operation Loading work Pick up material: Lower the attachment and align it parallel to the ground. Drive into the material to be loaded. ð Pay attention to the travel speed. Raise the loader unit a little to load the front axle of the vehicle.
Page 177 Operation 6 Excavation work Lowering the attachment. Tilt out the attachment slightly. ð A digging angle is established. Travel forward. Press the loader unit slightly downwards with the joystick. ð The attachment penetrates the ground. Make the digging angle flatter. ð...
Page 178 6 Operation Designated use The 4-in-1 bucket attachment is designed for loading, dig- ging, grabbing, levelling, digging and spreading loose ma- terial such as sand, soil and gravel. Working with the 4-in-1 bucket Orientation aids are affixed to the attachment. The fasten- ing screw for the cylinder lock is marked in color.
Page 179 Operation 6 Pulling out and replacing posts Open the bucket. Place bucket over the post. Lower the loader unit. Close the bucket. Grasp the post securely. Loosen the post by carefully moving it upwards and downwards. Fig. 153: Pulling out and Raise the loader unit.
Page 180 6 Operation Spreading material in thin layers Fill bucket with material to be spread. Open the bucket according to the material and flow rate. ð Spread the material evenly on the surface. Fig. 157: Spreading ma- terial 6.11.6 Using the manure fork Practice using the manure forks before working with them for the first time.
Page 181 Operation 6 Designated use The fork-and-grab attachment is used for picking up, trans- porting, loading and spreading loose material such as sil- age, hay, straw, green fodder and manure. The transporta- tion of tree trunks, stones and similar materials as well as persons does not constitute intended use.
Page 182 6 Operation 6.11.8 Using the pallet fork WARNING Accident hazard due to pallet fork tines! The fork tines of the pallet fork can cause serious injury or death during operation. ► Remove the pallet fork before driving on public roads and transport it separately.
Page 183 Operation 6 CAUTION Danger of crushing when shifting the fork arms! Fingers and hands can be crushed between the fork car- riage and fork arms. ► Do not touch the sliding surface of the fork carriage when shifting the fork arms. ►...
Page 184 6 Operation Picking up a load WARNING Risk of injury from falling load when the loader unit is raised! Falling load (e.g. large bales or bale stacks) can lead to serious injury or death. ► Never lift or transport several large bales or crates at the same time.
Page 185 Operation 6 Setting down a load Travel to the unloading position in a straight line (1). Do not lift the load to the required height until imme- diately in front of the unloading position (2). Drive forward until the load is above the unloading position (3).
Page 186: Transportation
7 Transportation Transportation Towing 7.1.1 Warnings for towing WARNING Risk of accident due to towing of the vehicle! Towing the vehicle may cause situations that cannot be foreseen. This may result in accidents that could result in serious injury or death. ►...
Page 187 Transportation 7 Manually release the parking brake WARNING Risk of accident due to manually released parking brake! If the parking brake is released manually, the vehicle may roll away and cause accidents with serious injuries or death. ► Before manually releasing the parking brake, secure the vehicle against unintentional rolling away (e.g.
Page 188 7 Transportation ü Required tool: Hexagon socket spanner 6 mm. Switch off the starter and remove the starting key. Press in the emergency off switch. Secure the vehicle against rolling away unintention- ally, e.g. by placing wedges underneath it. Insert the two hexagon socket screws 1 and screw in by turning right up to the stop.
Page 189 Transportation 7 7.1.3 Towing gear Use the front or rear lashing eyes to recover the vehicle from a hazardous area. Attach towing equipment (chains, belts, ropes, etc.) to both eyelets. ü In case of loss of power, it is necessary to release the electronic parking brake manually.
Page 190: Loading
7 Transportation Loading 7.2.1 Information on loading the vehicle WARNING Accident hazard due to incorrect loading! Incorrect loading can cause the vehicle to tip over, for ex- ample. This may result in accidents that could result in seri- ous injury or death. ►...
Page 191 Transportation 7 • The vehicle must be secured with suitable measures so it cannot slip, roll away, fall over, fall or cause tip- ping, see Tying down the vehicle on page 197. – After full braking, sharp evasive maneuvers or bumps on the road, vehicle loading must be checked.
Page 192 7 Transportation Prepare for loading Lift the loader unit so that it is not possible to touch the ramps with the attachment. Ensure that the attachment is securely locked. Carry out loading Carefully drive the vehicle onto the center of the transport vehicle.
Page 193 Transportation 7 Blocking device 1 is attached to the front of the vehicle by bolts and secured with spring clips. Park the vehicle in a straight line. Remove the spring plugs. Fasten the blocking device in the blocking position. ð Position the blocking device on the bolt on the rear chassis section and if necessary, adjust with the steering wheel, and the engine stopped, until the blocking device is positioned on the bolt on the...
Page 194 7 Transportation In order to avoid injury or accidents, observe the following instructions when loading the vehicle. • Seal off the danger zone. • The crane and the lifting gear must have suitable di- mensions. • Take into account the vehicle’s overall weight. •...
Page 195 Transportation 7 7.2.5 Crane-lifting the vehicle DANGER Fatal hazard from falling objects or falling vehicle! Unsecured objects or an incorrectly fastened vehicle may fall. If persons are hit by these parts or the vehicle, serious or fatal injuries may result. ►...
Page 196 7 Transportation Preparation for loading with crane Install and safely lock the standard bucket. Empty standard bucket, tilt in and lower to transport position (approx. 30 cm above the ground). Move all switches and levers to zero position. Switch off the ignition and remove the key. Block the articulated pendulum joint see Blocking ar- ticulated pendulum joint on page 192...
Page 197 Transportation 7 Transportation 7.3.1 Tying down the vehicle Only use lashing eyelets marked with the labels to attach the lashing straps or chains. Fig. 171: Information la- bel lashing lugs Safety instructions on tying down the vehicle • The transport vehicle must have a sufficient bearing load and a suitable loading surface.
Page 198 7 Transportation Lashing instructions WARNING Risk of accident due to improper lashing! Improper lashing can cause the vehicle to slip, tip over or fall during transport. This may result in accidents that could result in serious injury or death. ► Always lash the vehicle to the front and rear of the vehicle.
Page 199 Transportation 7 α α β β 1 Tie-down angle on the 2 Tie-down angle at the front of the front vehicle rear of the front vehicle Fig. 173: Tie down the vehicle correctly α α β β 3 Tie-down angle at the 4 Tie-down angle at the front of the rear vehicle rear of the rear vehicle...
Page 200: Maintenance
8 Maintenance Maintenance Information on maintenance 8.1.1 Requirement for maintenance • The service partner is always available to answer questions about maintenance and care work. • Perform maintenance and inspection work only with suitable protective equipment. • Perform only the maintenance and inspection work de- scribed in this operator’s manual.
Page 201 Maintenance 8 • Wear protective equipment. • Do not use fuel or solvents to clean your skin. • Repair oil leaks immediately. • Do not allow the oil and oily wastes to get into the ground or stretches of water. •...
Page 202: Maintenance Accesses
8 Maintenance Maintenance accesses 8.2.1 Engine cover NOTICE Damage to the vehicle caused by loose objects in the battery compartment! ► Remove all tools and objects from the battery com- partment before closing the engine cover. NOTICE Damage to the engine hood If the rear window is open or the doors are locked open, the engine hood will be damaged when opened.
Page 203 Maintenance 8 Closing the engine cover Grasp and close the engine hood by the handle. Make the engine cover lock into place by pressing it downward. Pull on the handle to check whether the engine cover is locked in place. Lock engine cover with key.
Page 204: Visual Check
8 Maintenance Visual check 8.3.1 Checking components Check the following components weekly: • Check all steel parts for damage and loose threaded fittings, in particular the protective ROPS/FOPS struc- ture. • Check the condition and function of the seat belt. •...
Page 205 Maintenance 8 • Check the hydraulic system, control valve, lowering brake valves, hydraulic hoses and hydraulic cylinders. • Check the hydraulic connections of all control circuits. • Check the hose pipes of the braking system and the tank for the brake fluid. •...
Page 206: Maintenance Plan
8 Maintenance Maintenance plan 8.4.1 Daily and weekly maintenance Maintenance cycle Personnel For further information Daily Operating personnel [} 204] Checking components [} 223] Cleaning the vehicle from the out- side [} 224] Cleaning pedals and floor mat [} 227] Checking the service brake and parking brake for function [} 229] Checking steering system for...
Page 207 Maintenance 8 Maintenance cycle Personnel For further information [} 239] Checking the seat [} 239] Checking the seat belt for proper function [} 240] Checking doors and windows [} 240] Checking safety labels and in- formation labels [} 241] Checking heating, ventilation and air conditioning system [} 242] Checking the tires 8.4.2...
Page 208 8 Maintenance 8.4.2.1 Display for operating hours and inspection The symbol indicates that the inspection display is act- ive. If there are only a few operating hours left until the next in- spection, the remaining number of hours until the next in- spection is shown on the display for 10 seconds when the ignition is switched on.
Page 209: Inspections To Be Carried Out
Maintenance 8 Inspections to be carried out Inspections listed here may only be carried out by an au- thorized specialist workshop. The inspection intervals are subdivided as follows: A Once after 100 operating hours. B Every 500 operating hours. C Every 1500 operating hours or annually. Explanation of the markings in the inspection plan: ♦...
Page 210 8 Maintenance Activity Axles and transmissions Distribution gear: Check filling level, refill if necessary ♦ ♦ ♦ Differential front axle / rear axle: Check level; refill if necessary ♦ ♦ ♦ Change transmission oil in transfer case ♦ Change transmission oil in the differential of the front and rear axles ♦...
Page 211 Maintenance 8 Inspections to be carried out on the electric drive WARNING Hazard from electric current. Risk of serious injury or death from electric shock. ► Work on the electric drive may only be carried out by authorized electricians. Activity Electric drive Battery: Check battery connections for tightness ♦...
Page 212: Vehicle Fluids
8 Maintenance Vehicle fluids 8.6.1 Overview of vehicle fluids and filling quantities Information The oil level up to the markings on the measuring rods or check plugs is binding for the oil filling! Position Capacity Fluid Specification Front axle 1.8 l Transmission oil SAE API GL5 –...
Page 213: Levels
Maintenance 8 Levels 8.7.1 Fill level of hydraulic oil NOTICE Damage to hydraulic system due to incorrect fill level! ► The hydraulic oil level must never fall below the MIN mark on the oil dipstick. ► When filling, never exceed the MAX mark on the oil dipstick.
Page 214 8 Maintenance 8.7.1.1 Check the hydraulic oil level The oil dipstick for the hydraulic oil is fixed to the breather filter. ü Preparations for maintenance in the battery compart- ment were carried out. Unscrew the breather filter. Pressure is released from the tank when this is done.
Page 215 Maintenance 8 8.7.1.3 Bleeding the hydraulic system WARNING Injury hazard due to uncontrolled movements of the loader unit! Air inclusions in the hydraulic system can cause uncon- trolled movements of the loader unit due to pressure loss. This may result in accidents that could result in serious in- jury or death.
Page 216 8 Maintenance 8.7.2 Check fill level of brake fluid. WARNING Accident hazard due to malfunctioning brakes! The braking system is a safety device. Improper mainten- ance can lead to failure of the braking system. This may result in accidents that could result in serious injury or death.
Page 217 Maintenance 8 8.7.3 Windshield wiper water level Make sure that the windshield wiper reservoir always has enough fluid in it. Add only clean tap water. Add a suitable window cleaner if necessary. During winter, add antifreeze to the water. Checking/refilling windshield wiper water ü...
Page 218: Lubricating The Vehicle And Attachment
8 Maintenance Lubricating the vehicle and attachment 8.8.1 Lubricating the vehicle There are various lubrication points on the vehicle which must be lubricated every 20 operating hours with water- resistant multi-purpose lubricant. The following lubrication plan shows the lubrication points on the vehicle. The number of grease nipples is indicated in square brack- ets under the lubrication plan.
Page 219 Maintenance 8 Lubrication point and number [x] 1 Bearing of the central joint at the top 2 Bearing of tilt cylinder rear 3 Bearing of loader unit rear 4 Bearing of lift cylinder rear 5 Bearing of tilt cylinder front 6 Bearing of drawbar rear 7 Bearing of drawbar front 8 Drive shaft rear (if equipped with nipple)
Page 220 8 Maintenance 8.8.2 Lubricating the attachments Pallet fork Fork-and-grab attachment 4-in-1 bucket Correct maintenance and service is absolutely necessary for smooth and continuous operation, and for a long ser- vice life of the attachments. The lubrication, maintenance and care instructions in the corresponding operator’s manual for the attachments must be observed.
Page 221: Cleaning And Care
Maintenance 8 Cleaning and care 8.9.1 Information on cleaning and care WARNING Hazard from electric current. The charger and vehicle use electrical current and voltage that are dangerous to humans. Water in electrical compon- ents can lead to short circuits and electric shocks. ►...
Page 222 8 Maintenance Environment Avoid environmental damage! ► Clean the vehicle in a suitable place where the dirty waste water can be collected in an environmentally friendly manner. ► Collect contaminated water and dispose of it in an en- vironmentally friendly manner. Information on cleaning work •...
Page 223 Maintenance 8 8.9.2 Cleaning the vehicle from the outside WARNING Hazard from electric current. The charger and vehicle use electrical current and voltage that are dangerous to humans. Water in electrical compon- ents can lead to short circuits and electric shocks. ►...
Page 224 8 Maintenance 8.9.3 Cleaning the cab NOTICE Do not clean the inside of the cab with a high-pressure cleaner, steam jet or strong water jet. ► Water under high pressure can penetrate into the electrical system and cause short circuits. ►...
Page 225 Maintenance 8 8.9.3.2 Check/replace cab breather filter The vehicle is equipped with two dry air filters to filter the intake air for cab ventilation. The filters are located in the cab. Check/clean breather filter weekly. For cleaning, lightly tap the filter or blow it out carefully with compressed air. Change breather filter annually.
Page 226 8 Maintenance When working with attachments without hydraulic func- tions, the area around the locking pin becomes dirty and thus the surface that establishes the hydraulic connection. The areas A on the attachment and B on the mounting frame must be cleaned weekly. Unscrew covers on the mounting frame as applicable in order to remove the dirt there.
Page 227: Braking System
Maintenance 8 8.10 Braking system 8.10.1 Checking the service brake and parking brake for function WARNING Accident hazard due to malfunctioning brakes! The braking system is a safety device. Improper mainten- ance can lead to failure of the braking system. This may result in accidents that could result in serious injury or death.
Page 228 8 Maintenance Further activities on the braking system All repair work on the braking system may only be carried out by trained personnel at an authorized service center. The only exceptions to this are the brake fluid check and the brake functional check. Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]...
Page 229: Steering System
Maintenance 8 8.11 Steering system 8.11.1 Checking steering system for function WARNING Accident hazard due to steering system not working correctly! Driving with a defective steering system can lead to acci- dents and injuries or death. ► Check that the steering system is working before starting a journey.
Page 230 8 Maintenance 8.11.2 Checking the steering column adjustment Operate lever and hold. Move the steering wheel once in all possible direc- tions. Release the lever. The steering wheel is locked. Check correct locking by gently jerking. Fig. 186: Checking the steering column adjust- ment Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]...
Page 231: Electrical System
Maintenance 8 8.12 Electrical system 8.12.1 Drive battery WARNING Hazard from electric current. Errors in the electric drive can lead to a short circuit, elec- tric shock, burns, explosion or fire. ► The vehicle's electric drive works with a 48 volt sys- tem.
Page 232 8 Maintenance 1 Battery connections 2 Safety labels 3 Service isolating switch 4 Security cover 5 Information labels The vehicle is equipped with a lithium-ion battery as the drive battery. This lithium-ion battery is located in a hermet- Fig. 188: Drive battery ically sealed metal housing.
Page 233 Maintenance 8 Measures in the event of a failure or damaged drive battery If the drive battery is mechanically damaged, e.g. due to an accident, or if it fails, proceed as follows: If still possible, park the vehicle outside immediately. ð...
Page 234 8 Maintenance Service isolating switch The service isolating switch is located on the drive battery. The drive battery is de-energized with the service isolating switch. The service circuit breaker may only be operated by au- thorized specialist personnel, e.g. in case of service in an authorized specialist workshop.
Page 235 Maintenance 8 8.12.2 Fuses and contactors Ensure that work on the electrical system is only carried out by authorized electricians. The operating voltage of the traction battery is 48 volts. The vehicle's electrical system runs on 12 volts. Voltage converters convert the 48 volt battery voltage of the drive battery into 12 volt voltage for the vehicle electrical system.
Page 236 8 Maintenance • Work lights: – Front cab work lights – Rear cab work lights – Work lights at the loader unit, if fitted – Rotating beacon, if fitted. The lenses of the headlights and lamps must not be dirty or damaged.
Page 237: Working Hydraulics
Maintenance 8 8.13 Working hydraulics 8.13.1 Checking the condition and age of hydraulic hoses Important information for the owner of the vehicle The entrepreneur/owner of the vehicle must ensure that hose pipes are replaced in appropriate intervals, even if no safety-relevant malfunctions can been detected on the hose pipe.
Page 238 8 Maintenance 8.13.2 Checking the locking function for the joystick Check the locking function of the joystick regularly. Carry out the function test only when the vehicle is at a standstill. When the locking function is switched on, the loader unit must not move when the joystick is operated.
Page 239: Cab
Maintenance 8 8.14 8.14.1 Checking the seat A loose or defective seat can lead to accidents. ▪ Check the correct fastening of the seat, check the fastening screws. ð The seat must not wobble or be able to be lifted. ▪...
Page 240 8 Maintenance 8.14.3 Checking function of seat switch The seat contact switch is a safety component. The vehicle can only be operated when the operator of the vehicle is seated in the seat. When the operator leaves the seat, the drive system and hydraulic functions are switched off, even while driving.
Page 241 Maintenance 8 8.14.6 Checking heating, ventilation and air conditioning system ▪ Start heating, ventilation and air conditioning system, see Heating, ventilation and air conditioning system on page 132. ð All functions must function correctly. If damage or defects are found, they must be repaired by an authorized service center.
Page 242: Tires
8 Maintenance 8.15 Tires 8.15.1 Checking the tires If this label is affixed to the rim at the tire valve, it is a water ballasted tire. Checks that must be performed by the operator Check the following conditions on the tires: Fig. 193: Label Water •...
Page 243 Maintenance 8 Preparation to inflate tires ü Functioning compressed air compressor, tire pressure gauge and compressed air hose are available. Park the vehicle on a stable, level and dry surface. Secure the vehicle with the parking brake. Lower the loader unit to the ground. Switch off the ignition and remove the starting key.
Page 244 8 Maintenance WARNING Danger to life due to improper installation! Improper installation of tires and rims can cause accidents which can lead to serious or fatal injuries. ► Have assembly work performed by an authorized ser- vice center only. ► Welding and cutting the rims is prohibited.
Page 245 Maintenance 8 Changing wheels Position the jack underneath the axle, next to the wheel to be changed. ð The position at which the jack must be positioned is marked with the label next to it. Ensure that the vehicle cannot slip off the jack. Se- cure the vehicle with additional supports if neces- sary.
Page 246: Troubleshooting
9 Troubleshooting Troubleshooting Faults, causes, remedy 9.1.1 Information on malfunctions NOTICE Ignoring a fault or error message Ignoring a fault or an error message can result in damage to the vehicle. ► If the fault cannot be rectified by the measures de- scribed, contact an authorized service center and have the fault or error rectified.
Page 247 Troubleshooting 9 9.1.3 Possible faults and remedies on the drive system Error/fault Possible cause Remedy Commissioning not possible Ignition key was switched to Switch off continuous oper- position I when the continu- ation of hydraulic connec- ous operation of the hy- tions draulic connections was switched on...
Page 248 9 Troubleshooting Error/fault Possible cause Remedy Vehicle has no power Drive battery charge too low Check battery charge, charge drive battery if ne- cessary Drive battery overheated Interrupt work, allow vehicle and drive battery to cool down Drive battery has cooled Interrupt work and leave the down too much ignition key in positionI for...
Page 249 Troubleshooting 9 9.1.4 Possible faults and remedies on the hydraulic system Error/fault Possible cause Remedy Loader unit does not react/ Starting key in position 0 Switch starting key to posi- does not react correctly tion I Starting key was switched Move the drive direction to position I when a driving switch once to middle posi-...
Page 250 9 Troubleshooting 9.1.5 Symbol for faults Malfunction displays of the vehicle electronics in the display instrument The warning lights indicate faults reported by the vehicle's control unit (ECU). The warning lights light up when the ignition is switched on and go out again. If a warning light flashes or illuminates during operation, an error symbol or error code is displayed simultaneously in the display instrument at position 1.
Page 251 Troubleshooting 9 Electric engine Hydraulic pump drive too hot Symbol in the "Battery charge status" display flashes red: Drive battery too hot. Battery power is limited. If the symbol is shown in the display, the brake fluid level in the tank for brake fluid is too low. 9.1.5.1 Error codes In the event of a fault, the display for the operating hours is...
Page 252 9 Troubleshooting Error code Error description Measures Drive battery too cold Charging the drive bat- SPN517566 FMI3 tery: The drive battery heats up automatically while charging. If this is not possible: Leave the ignition key in position I for approx. 10 minutes.
Page 253: Service Menu
Troubleshooting 9 Service menu 9.2.1 Information about the Service menu The vehicle electronics store active and passive errors. Active errors are also shown in display 1 when they occur. However, they are also indicated later by queries in the er- Error ror memory menu.
Page 254 9 Troubleshooting • DISP data of the display electronics The numbers shown in the illustrations of the display are examples. In reality, other numbers are shown. 1 Error type active/passive with consecutive number 2 SPN error code (component) Active 1 3 FMI error code (error type) SPN : 517796 4 Operating hours when the error occurred...
Page 255 Troubleshooting 9 9.2.3 Navigation in the service menu Active 1 Passive 1 S: 1000335953 S Ver.: 01 SPN : 517796 SPN : 517084 FMI : 30 FMI : 31 PA: 1000335957 : 3189 : 3217 PA Ver.: 01 Passive 2 Active 2 S: 1000335952 S Ver.: 01...
Page 256 9 Troubleshooting 1 Standard display with operating hours 2 Display for inspection 3 Display active errors 4 Display passive errors 5 Display of vehicle electronics (ECU) 6 Display of display electronics (DISP) The button switches between standard display with op- erating hours and display for inspection.
Page 257 Troubleshooting 9 Querying error codes ü The display for inspection is shown in the display. ▪ Press the button. ð The error display appears in the display. If no error codes are displayed: Active 1 ▪ Press the button. SPN : - ð...
Page 258 9 Troubleshooting S: 1000335953 9.2.3.2 Display electronics versions S Ver.: 01 Information on the vehicle electronics and the display PA: 1000335957 electronics can be shown in the display via the service PA Ver.: 01 S: 1000335953 menu. The respective displays have the same structure. S Ver.: 01 The symbol in the lower left-hand corner of the display in- dicates whether the data is from the vehicle electronics...
Page 259: Shutdown
Shutdown 10 Shutdown 10.1 Temporary shutdown 10.1.1 Putting the vehicle out of operation The measures indicated below refer to putting the vehicle out of operation and back into operation again after a longer period of time. Decommissioning must be carried out by authorized spe- cialist personnel.
Page 260 10 Shutdown Shutdown Open the engine hood. Turn off the drive battery service isolating switch. Close the engine hood. Jack up the vehicle so that the tires do not touch the ground any more. Secure the vehicle against unauthorized use: ð...
Page 261 Shutdown 10 Putting back into operation Turn on the drive battery service isolating switch. Check the operation of the electrical system. If necessary, charge the drive battery. Commissioning the vehicle. Bleed the hydraulic system. Check the operation of the steering system and brakes.
Page 262: Permanent Shutdown
10 Shutdown 10.2 Permanent shutdown 10.2.1 Information on permanently putting the vehicle out of operation Information The vehicle may only be disposed of by an authorized service center. If the vehicle is no longer used according to its designated use, ensure that it is put out of operation and disposed of according to applicable regulations.
Page 263 Shutdown 10 10.2.3 Disposing of the vehicle • Further recycling of the vehicle must be carried out in accordance with the state of the art valid at the time of recycling and in compliance with the accident preven- tion regulations. •...
Page 264: Accessories
11 Accessories Accessories 11.1 Attachments 11.1.1 Information on attachments NOTICE Technical damage to the loader unit due to incorrect attachments! Incorrect attachments can overload the vehicle. ► Only mount attachments to the vehicle that are listed in this operator’s manual. Not all attachments are approved for use on public roads.
Page 265 Accessories 11 Bulk densities of materials The bulk densities given in the table are approximate val- ues. The actual bulk density may vary. Material Bulk density t/m³ Building material Soil, moist 2.10 Soil, dry 1.50 Lime 1.60 Mortar 2.20 Sand, dry 1.65 Sand, moist 2.00...
Page 266 11 Accessories Material Bulk density t/m³ Peat loose moist 0.65 Silage Grass. Wilted silage 0.65 Clover 0.90 Maize 0.83 Green rye 0.92 Beet leaf 1.00 GPS (whole plants) 0.60 Grass silage round bales 0.65-1.00 Straw and hay Straw/loose 0.06 Straw round bales 0.12-0.18 Straw square bales 0.15-0.22...
Page 267 Compost 1.00 Determine load on loader unit The load on the loader unit can be determined with the aid Weidemann GmbH D-34519 Diemelsee-Flechtdorf of the bulk densities of materials as well as the volume and weight of the attachments. Gerätetyp Gerätetyp...
Page 268 11 Accessories 11.1.2.1 Buckets Light-weight materials bucket Usage: Loosening, picking up, transporting and loading loose material. Width in mm Capacity in m³ Weight in kg 1000228086 0.32 1000228099 0.48 1000446324 0.51 1000228121 0.51 1000450096 0.51 1000446326 1050 0.54 1000226915 1050 0.54 1000450098 1050...
Page 269: Width In Mm Capacity In M³
Accessories 11 Width in mm Capacity in m³ Weight in kg 1000369034 1150 0.19 1000365689 1150 0.27 1000348088 1150 0.19 1000368862 1250 0.21 1000348089 1250 0.30 1000377241 1250 0.30 1000368864 1250 0.30 1000359356 1250 0.21 1000377158 1250 0.30 1000377206 1350 0.32 1000365958 1350...
Page 270: Width In Mm Capacity In M³ 1150 0.23
11 Accessories Width in mm Capacity in m³ Weight in kg 1000450104 1150 0.31 1000336924 1150 0.31 1000450109 1300 0.40 1000333658 1400 0.43 High tipping bucket Usage: Loosening, picking up, transporting and loading loose material, whereby a higher dumping height can be achieved.
Page 271: Width In Mm Capacity In M³ 1050 0.29
Accessories 11 Width in mm Capacity in m³ Weight in kg 1000430742 1300 1000450078 1300 1000239158 1300 Manure forks Usage: Loosening, picking up, transporting and loading sil- age, loose hay, green fodder, and manure, etc. Not authorized for use on roads! Width in mm Capacity in m³...
Page 272: Weight In Kg
11 Accessories Length in mm Payload in kg Weight in kg 1000335629 1000 2000 1000302352 1000 2000 1000302351 1000 2000 Hydraulically adjustable pallet fork Usage: Raising, transporting, setting down and stacking loads, whereby the tine distance can be continuously vari- ably hydraulically adjusted.
Page 273 Accessories 11 Rotary slide Usage: Pushing cattle feed, such as hay, silage, etc. Not authorized for use on roads! Width in mm Capacity in m³ Weight in kg 1000228383 1600 1000263055 1600 1000450043 1600 Feed blade Usage: Pushing cattle feed, such as hay, silage, etc. Width in mm Capacity in m³...
Page 274 11 Accessories Width in mm Capacity in m³ Weight in kg 1000319390 1050 1000347666 1050 1000347665 1050 1000319406 1050 Bale tong / Bale clamp Usage: Raising, transporting, setting down and stacking of big bales and film bales. Not authorized for use on roads! Width in mm Capacity in m³...
Page 275 Accessories 11 11.1.2.6 Cleaning Rubber scraper Usage: Removal of sludge, animal excrement, snow, etc. Width in mm Capacity in m³ Weight in kg 1000329396 1200 1000330134 1500 1000320899 1500 1000330133 1750 1000329398 1750 Sweeper Usage: Sweeping different kinds of material on firm ground.
Page 276 11 Accessories Width in mm Capacity in m³ Weight in kg 1000316262 1400 11.1.2.7 Winter service Snow plow Usage: Winter service Width in mm Capacity in m³ Weight in kg 1000446051 1300 1000335783 1300 1000335781 1300 1000446052 1550 1000335785 1550 1000274764 1550 1000450037...
Page 277 Accessories 11 Width in mm Capacity in m³ Weight in kg 1000228221 0.11 11.1.2.8 Special applications Waste bin Usage: Transport of shrub cuttings, waste etc. (The waste basket is picked up with a pallet fork). Not authorized for use on roads! Width in mm Capacity in m³...
Page 278 11 Accessories Width in mm Capacity in m³ Weight in kg 1000325789 1200 Pot gripper Usage: Grabbing, transporting and setting down large plant pots. Not authorized for use on roads! Width in mm Capacity in m³ Weight in kg 1000450125 1000312280 Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]...
Page 279: Technical Data
Technical Data 12 Technical Data 12.1 Dimensions 12.1.1 Vehicle dimensions Fig. 214: Dimension sheet for the vehicle [en] | 08/2022 | 1000441528 | 1190e | Operator’s Manual...
Page 280 12 Technical Data Item Naming Overall length (with standard bucket) 3697 3897 Overall length (with pallet forks) 4154 4354 Overall length (without attachment) 3061 3256 Bucket pivot point (to center of axle) Wheelbase 1468 1468 Rear overhang Height with cab 2331 2331 Height with overhead guard fixed...
Page 281: Engine
Technical Data 12 12.2 Engine 12.2.1 Engine data Data electric motor drive system Design 3-phase three-phase asynchronous engine Operating voltage 3 x 28 V Type AF 4H4 – I 1 - 1 Maximum rated speed 6000 rpm Output in kW 6.5 kW Data electric motor working hydraulic drive Design 3-phase three-phase asynchronous engine...
Page 282: Electrical System
12 Technical Data 12.3 Electrical system 12.3.1 Technical data The on-board power supply is operated with 12 V voltage. Voltage transformer converts the 48 V battery voltage of the drive battery to 12 V voltage for the on-board power supply. Drive battery technical data Drive battery Norm...
Page 283 Technical Data 12 12.3.2.1 Fuse assignment NOTICE Damage to the vehicle electronics Replacing fuses with the ignition switched on can cause er- rors in the electronic error memory. ► Switch off the ignition before replacing fuses. Fuse box overview The fuses are accessible by removing the cover. The cover is attached with 4 knurled screws.
Page 284 12 Technical Data Fuse holder 1 assignment Item Protected function Ampere F001 F020 F001 F002 Option controller TTC77 KL.15 F002 F019 F003 Option controller TTC77 F003 F018 F004 Option controller TTC77 F005 Option controller TTC77 F004 F017 F006 Option controller TTC77 F007 12V socket, interior light F005...
Page 285 Technical Data 12 Fuse holder 2 assignment Item Protected function Ampere F021 F040 F021 Cab plug receptacle F022 F022 F039 F023 On-board diagnosis system OBD2 KL.30 F023 F038 F024 Travel drive control unit F024 F037 F025 Travel drive control unit F026 Travel drive control unit F025...
Page 286 12 Technical Data Fuse holder 3 assignment Item Protected function Ampere F041 V003 F041 F042 F042 V004 F043 Hydraulic connections at the rear; hy- draulic locking F043 F062 F044 F044 F045 F063 F046 Front/rear window heating F045 F066 F047 Heate Relay window heater F046 F068...
Page 287 Technical Data 12 Fuse holder 4 (main fuses) assignment Item Protected function Ampere F325 F320 F320 Terminal 15.1 cabin F321 Terminal 15.2 cabin F321 F324 F322 Back-up fuse for work lights; rotating F322 F323 beacon; cab window heating F323 Terminal 15.3 cabin F324 Traction drive control unit;...
Page 288: Drive System
12 Technical Data 12.4 Drive system 12.4.1 Axles Description of axles Front axle Rigid, bolted to the vehicle frame Rear axle Driving speed 15 km/h 12.4.2 Braking system Description of the brake Service brake Location Front axle Brake fluid ATF oil Design Hydraulically operated drum brake, acting on both axles via cardan shaft.
Page 289 Technical Data 12 Air pressure Tires in bar 400/50-15 StarcoTurfTech ET-50 31x15.5-15 BKT SkidPower ET-60 12.4.3.1 Tightening torques for wheels Thread Tightening torque M14x1.5 150 Nm M18x1.5 285 Nm M20x1.5 400 Nm M22x1.5 500 Nm [en] | 08/2022 | 1000441528 | 1190e | Operator’s Manual...
Page 290: Hydraulics
12 Technical Data 12.5 Hydraulics 12.5.1 Data of working hydraulics Component Value Displacement 32 l/min Working pressure 225 bar 12.5.2 Data of steering hydraulics Description and data of steering system Fully hydraulic articulated pendulum steering with double-acting hydraulic cylinder Flow rate 32 l/min Working pressure 225 bar...
Page 291: Emissions
Technical Data 12 12.6 Emissions 12.6.1 Noise values Overview of noise parameters dB(A) Overhead guard Average sound power level LwA 85.1 85.1 Guaranteed sound power level LwA Specified sound pressure level LpA 12.6.2 Vibration Hand-arm vibrations The hand-arm vibrations do not exceed 2.5 m/s². Whole body vibrations This vehicle is equipped with a driver's seat that meets the requirements of EN ISO 7096: 2000.
Page 292 12 Technical Data Average Standard deviation(s) Typical oper- Vehicle ating condi- 1,4*aw,e 1,4*aw,e category tion aw,eqz 1,4*sx 1,4*sy Wheel Load & carry 0.84 m/ 0.81 m/ 0.52 m/ 0.23 m/ 0.20 m/ 0.14 m/ loader op- (loading and s² s² s²...
Page 293: Weights
Technical Data 12 12.7 Weights 12.7.1 Weight of the vehicle The weight of the vehicle may vary due to different equip- ment (e.g. when the tires are filled with water). Designation Values in kg Values in kg Operating weight 2170 2350 Permissible total weight 2800...
Page 294 12 Technical Data • The vehicle is on level and stable ground (conversion factor S=1.25). • The vehicle is on uneven and soft ground (conversion factor S=1.67). The payload for pallet forks applies with a load center of gravity (LSP) 500 mm from the back of the fork. The further the LSP is from the back of the fork, the lower the load ca- pacity.
Page 295: Annex
Annex 13 Annex 13.1 Introduction Dear customer, The prescribed regular inspection intervals are listed be- low. Note that additional maintenance must be performed outside the inspection intervals listed here as specified in the operator’s manual. Please observe the safety instruc- tions in the operator's manual! We recommend that you carry out all control and mainten- ance measures prescribed by us regularly and in time.
Page 296: Warranty
13 Annex 13.2 Warranty We have provided a warranty to the responsible service partner. Warranty and liability claims for personal injury and dam- age to property are not valid if they can be attributed to one or more of the following causes: •...
Page 297 Annex 13 Information The warranty regulations only come into force once the completed handover confirmation has been signed by the recipient and then handed over to the service partner for storage in the machine file. Vehicle handover to the customer must be reported imme- diately by the service partner to the manufacturer via the dealer access (e.g.
Page 298: Vehicle Information
13 Annex 13.3 Vehicle information Vehicle information Vehicle model: Vehicle identification number: Engine type: Engine number: Delivery date Importer Name: Street: Postcode/city Telephone: Fax: E-mail: Service center (name, address) Name: Street: Postcode/city Telephone: Fax: E-mail: Customer (name, address) Name: Street: Postcode/city Telephone: Fax:...
Page 299 Annex 13 PDI (handover inspection) PDI performed:  PDI entered in e-Partner:  (Stamp, date, signature) [english] | 08/2022 | 1000441528 | 1190e | Operator’s Manual...
Page 300: Inspection Certificates
13 Annex 13.4 Inspection certificates The inspection intervals are subdivided as follows: Once after 100 operating hours. Every 500 operating hours. Every 1500 operating hours or annually. 1. Inspection 2. Inspection after 100 operating hours after 500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation...
Page 301 Annex 13 3. Inspection 4. Inspection after 1000 operating hours after 1500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 302 13 Annex 5. Inspection 6. Inspection after 2000 operating hours after 2500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 303 Annex 13 7. Inspection 8. Inspection after 3000 operating hours after 3500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 304 13 Annex 9. Inspection 10. Inspection after 4000 operating hours after 4500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 305 Annex 13 11. Inspection 12. Inspection after 5000 operating hours after 5500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 306 13 Annex 13. Inspection 14. Inspection after 6000 operating hours after 6500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 307 Annex 13 15. Inspection 16. Inspection after 7000 operating hours after 7500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 308 13 Annex 17. Inspection 18. Inspection after 8000 operating hours after 8500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 309 Annex 13 19. Inspection 20. Inspection after 9000 operating hours after 9500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 310 13 Annex 21. Inspection 22. Inspection after 10000 operating hours after 10500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 311 Annex 13 23. Inspection 24. Inspection after 11000 operating hours after 11500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 312 13 Annex 25. Inspection 26. Inspection after 12000 operating hours after 12500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 313 Annex 13 27. Inspection 28. Inspection after 13000 operating hours after 13500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 314 13 Annex 29. Inspection 30. Inspection after 14000 operating hours after 14500 operating hours 1190e | A09-01 1190e | A09-01 Machine designation Machine designation Chassis number Chassis number Operating hours Operating hours The inspection and maintenance work listed The inspection and maintenance work listed in the operator's manual has been carried out in the operator's manual has been carried out properly.
Page 315: Index
Index Index Abbreviations........ 11 Designated use ......... 15 Adding hydraulic oil ...... 214 Display .......... 84 Adjusting the rearview mirrors ... 83 Drive battery Attachments Drive battery failure .... 152 Authorized attachments ..... 264 Procedure in the event of a com- Coupling........ 155 plete power failure.... 152 Coupling hydraulic connections . 159 Drive battery failure ......
Page 316 Index Heating Maintenance Cab window heating .... 133 Attachments....... 220 Surface heating in the cabin roof Bleeding the hydraulic system... 215 .......... 134 Braking system ...... 228 Hydraulic system Check the brake fluid.... 216 Breather filter ...... 214 Display for inspections.... 208 Capacities/Specification..... 212 Fluids and lubricants....
Page 317 Index Overview Display ......... 84 Safety instructions Switch .......... 51 Symbols........ 19 Warning lights and control lights.. 89 Seat belt .......... 79 Seat heating ........ 77 Setting Pallet fork........ 183 PDI .......... 299 Rearview mirror ...... 83 Permanent shutdown ...... 262 Settings Procedure in the event of a complete Seat ..........
Page 318 Index Vehicle Cleaning........ 222 Commissioning after temporary shutdown...... 260 Description........ 44 Display ......... 84 drive on public roads.... 123 Labels .......... 58 load with crane...... 196 Loading ........ 191 Lubricate ........ 218 Putting into operation.... 67 Putting out of operation.... 259 Start .......... 95 Transport ........ 197 Vehicle display ........ 84 Warranty and liability claims .... 14 Work operation ........ 173 Operator’s Manual | 1190e | 1000441528 | 08/2022 | [en]...
Page 320 Weidemann GmbH Elfringhäuser Weg 24 D-34497 Korbach Tel.: +49 5631 501694-0 EMail: info@weidemann.de www.weidemann.de Material Number: 1000441528 Language: [en]...

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