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User Manual 60887748_00 JetControl 960EXT Controller...
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Bucher Automation AG has created this document with the requisite care and based on the current state of tech- nology. Changes and further technical developments to our products are not automatically made available in a revised document. Bucher Automation AG shall accept no liability or responsibility for errors of content or form, missing updates or any damage or disadvantages arising therefrom.
DC power supply inputs and outputs...................... 21 Mechanical installation ........................22 Installing the controller..........................22 Removing the controller.......................... 22 Replacing the fastening lugs ........................23 Electrical connection ........................... 25 Improving noise immunity........................25 Jack X101 – power supply........................26 User Manual – JetControl 960EXT...
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10.1.4 Updating the OS from within the application program ................48 File System............................50 11.1 Properties ............................... 50 11.1.1 Flash disk - Properties..........................51 11.1.2 USB flash drive - Properties ........................51 Programming ............................52 12.1 Abbreviations, module register properties and formats ................52 User Manual – JetControl 960EXT...
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Motion control ............................73 12.18 MQTT client ............................75 12.19 OPC UA server............................75 12.20 OPC UA client ............................76 FTP server ............................. 77 HTTP server ............................78 Device Dashboard ..........................79 FTP client .............................. 81 User Manual – JetControl 960EXT...
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Storage and shipment ..........................104 19.3 Return and disposal..........................105 Service..............................106 20.1 Customer service............................106 Spare parts and accessories.......................107 21.1 Accessories ............................107 21.1.1 Ethernet Cable............................107 21.1.2 USB flash drives .............................107 21.1.3 Fastening lugs for upgrading from JC-94x to JC-96x ................107 User Manual – JetControl 960EXT...
For information on new revisions of this document, visit the download area on our web- site. This document is not subject to any updating service. Start | Bucher Automation - We automate your success. For further information refer to the following information products: –...
This device is no safety-related part as per Machinery Directive 2006/42/EC, and must, therefore, not be used for safety-relevant applications. This device is NOT intended for the purpose of personal safety, and must, therefore, not be used to protect persons. User Manual – JetControl 960EXT...
Low risk Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. NOTICE Material damage Indicates a situation which, if not avoided, could result in malfunc- tions or material damage. User Manual – JetControl 960EXT...
The following provides a summary of the features offered by individual models of the JC-96xEXT-xxx family: JC-960EXT JC-960EXT- JC-965EXT JC-965EXT- E03-2 E03-2 Item number 10002329 10002331 10002330 10002332 JI-PCIE-Exx ex- tension EtherCAT® Extension via JCF9 software licenses Tab. 1: Product family overview User Manual – JetControl 960EXT...
**) the ovarall count of JX3-BN-ETH and JM-200-ETH must not exceed 199 nodes A maximum of 256 devices can be connected to the EtherCAT ® system bus ***) of which max. 128 MC axes Fig. 1: System overview of JC-960EXT/-E-03-2 and JC-965EXT/-E03-2 User Manual – JetControl 960EXT...
RSQ button and LED X107, X108: USB 2.0 ports X105, X106: USB 3.0 ports X104 (ETH3): Ethernet port X205: n. c.* X101: Voltage supply (DC 24 V) X102 (ETH1): Ethernet port X103 (ETH2): Ethernet port X109: n. c.* Selector S11: Mode selector User Manual – JetControl 960EXT...
Description THERM DRIVE THERM Temperature Red, flashing System is shutting down due to overheating DRIVE SSD/HDD drive is Green Drive is busy busy Fig. 4: Status indication n. c.* n. c.* Green Application program is running User Manual – JetControl 960EXT...
Phase 4 Additional features Green ON Yellow ON Initializing additional functions (Web, Mod- bus/TCP etc.) Phase 5 Normal operating condition Green ON Normal condition; the application program is running Tab. 3: LED states during the boot process User Manual – JetControl 960EXT...
Item name 3.7 Scope of delivery Scope of delivery Item number Quantity JC-960EXT 10002329 Refer to chapter Spare parts and accessories [} 107] for suitable accessories. Refer to chapter Option model [} 62] for available feature extension options. User Manual – JetControl 960EXT...
This chapter contains electrical, mechanical data and operating data of the JC-960EXT. 4.1 Dimensions 22.5 Fig. 7: Dimensions in mm INFO CAD data CAD data of the device can be found in the download area of our homepage. User Manual – JetControl 960EXT...
36 W max. Tab. 5: Power supply (terminal X101) ETH Ethernet port Parameter Description (X102, X103, X104) Connecting RJ45 jack Port count Bit rate 10 Mbit/s, 100 Mbit/s, 1,000 Mbit/s Auto-crossover Tab. 6: ETH Ethernet port (X102, X103, X104) User Manual – JetControl 960EXT...
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X106) Maximum output current 1 A Observe the above note “Data loss due to connection of unsuitable devices” USB type Type A (host) Specification USB 3.0 Maximum permissible ca- 3 m ble length Tab. 7: USB port (X105, X106) User Manual – JetControl 960EXT...
Degree of pollution – Elec- Level 2 DIN EN 61131-2 tronics Usually, the pollution is non-conductive. However, tem- porary conductivity due to condensation may occur. Tab. 11: Environmental conditions User Manual – JetControl 960EXT...
Shielded data and I/O lines Immunity to Parameter Values Standards interference RF field, asymmetric, amplitude modulated Frequency band 0.15 MHz … 80 MHz DIN EN 61131-2 DIN EN 61000-6-2 Test voltage 10 V DIN EN 61000-4-6 AM 80 % at 1 kHz Source impedance 150 Ω Criterion A Bursts User Manual – JetControl 960EXT...
Surge voltages, symmetric, line to cable Differential-mode coupling tr/th 1.2/50 µs DIN EN 61131-2 DIN EN 61000-6-2 0.5 kV DIN EN 61000-4-5 Surge voltages, asymmetric, line to earth Common-mode coupling tr/th 1.2/50 µs DIN EN 61131-2 DIN EN 61000-6-2 1 kV DIN EN 61000-4-5 Tab. 15: DC power supply inputs and outputs User Manual – JetControl 960EXT...
Tighten the bolts down completely. 5.2 Removing the controller To remove the JC-960EXT, proceed as follows: De-energize the JC-960EXT. Loosen the 4 fastening bolts halfway. Slightly lift the JC-960EXT and remove it from the mounting bolts. User Manual – JetControl 960EXT...
JC-94x model was previously mounted. Removing the original fastening lug Fig. 8: JC-96x with original fastening lug Countersunk screws Upper fastening lug Lower fastening lug Remove the countersunk screws (1) on the upper (2) and lower (3) fastening lug. User Manual – JetControl 960EXT...
Bucher Automation AG Mechanical installation | 5 Remove the fastening lugs. Installing the new fastening lug Fig. 9: JC-96x with new fastening lugs ► Use the countersunk screws to attach the new fastening lugs (1) to the device. User Manual – JetControl 960EXT...
The following instructions are excerpts from Application Note 016: – Keep signal and power lines separated from a each other at all times. Bucher Au- tomation AG recommends that there be a minimum distance of 20 cm. Cables and lines should cross each other at an angle of 90°.
Ports X103 and X104 connect to the following devices: – Programming PCs (JET-IP) – Modbus/TCP (server, client) – User-programmable TCP/IP devices (IP-PRIM) NOTICE! This port does not support operation of JetSync/PubSub and NetConsis- tency-based devices, such as JX3-BN-ETH, JX3-COM-xxx. User Manual – JetControl 960EXT...
To do so, close all files which are stored on the USB flash drive. USB flash drives Flash drives are available as Accessory [} 107] from Bucher Automation AG. User Manual – JetControl 960EXT...
... the application program does not start. If ..then ..the position of mode selector S11 ... this has no effect on the function- is changed once the controller has ing of the controller. been turned on, User Manual – JetControl 960EXT...
The rescue function is not intended for use within an application. It is intended to force the controller in the case of a corrupted BIOS flash to boot into a defined and safe state to allow for trou- bleshooting. User Manual – JetControl 960EXT...
Version Version of this section Runtime environment for the application pro- gram is available NVRegs 120000 Total of non-volatile registers JCF-SV1 Axis count for simple SV function Total of available USB ports Tab. 19: [FEATURES] section User Manual – JetControl 960EXT...
Version of this section MR 805 Runtime environment for the application program MR 806 NVRegs Total of non-volatile registers MR 825 Total of available USB ports MR 829 JCF-SV1 Axis count for simple SV func- tion Tab. 21: EDS register summary User Manual – JetControl 960EXT...
The operating system provides several registers which can be used to read out the hardware revision or OS version of the device and its components. You will need this information when contacting the Bucher Automation AG support hot- line in case of a problem.
– Name of the AutoCopy command file INFO Bucher Automation Ethernet system bus ETH1 (X102) is the only interface to support the Bucher Automa- tion Ethernet system bus (JetIPScan, JetSync, Publish/Subscribe), and thus synchronous transfer of data packets. INFO Note on subnets Each interface is identified by a unique combination of IP address and subnet mask and requires a separate subnet.
ETH3 / X104: Static route of the 0.0.0.0 0.0.0.0 subnet mask ETH3 / X104: Static route of the 0.0.0.0 0.0.0.0 gateway Controller name JetControl-960 JetControl-960 Suffix type of the name Debugger IP port number 52000 52000 (JVMDebug, XCOM protocol) User Manual – JetControl 960EXT...
JC-960EXT will use the factory settings to replace any missing IP configuration param- eters. Example This is an example of a config.ini configuration file: ;JC-960EXT System Configuration ;Copyright (c) 2009 by Bucher Automation AG [IP] ;ETH1 X102 Address = 192.168. 50. 1 SubnetMask = 255.255.255. 0 DefGateway = 192.168.
In the given example 255.255.255.0 Feature Specifies the subnet mask Allowed values ≥ 128.0.0.0 Illegal values 1 and 0 mixed In the event of an illegal All 4 values will be reset to default. value Tab. 26: SubnetMask User Manual – JetControl 960EXT...
In the given example 0.0.0.0 Feature Subnet mask of the static route Allowed values ≥ 128.0.0.0 Illegal values 1 and 0 mixed In the event of an illegal All 4 values will be reset to fallback. value Tab. 29: RouteMask User Manual – JetControl 960EXT...
Allowed values No suffix Low-order byte of the IP address in deci- mal notation Low-order byte of the IP address in hexa- decimal notation In the event of an illegal value Tab. 32: SuffixType User Manual – JetControl 960EXT...
The [FILES] section specifies the name and path of the command file for the AutoCopy function. AutoCopyIni Property Description In the given example /USB1/autocopy.ini Feature Command file for the AutoCopy function Allowed values Allowed path and file name In the event of an illegal /USB1/autocopy.ini value Tab. 36: AutoCopyIni User Manual – JetControl 960EXT...
ETH 3: Static route of the IP address 101223 ETH 3: Static route of the subnet mask 101224 ETH 3: Static route of the gateway 101232 Host name suffix type 101233 … 101251 Host name 101264 Port number of JetIP User Manual – JetControl 960EXT...
You are familiar with the AutoCopy function. AutoCopy command The example below shows a command file of the AutoCopy function: file [OPTIONS] CommandCount = 1 LogFile = /USB1/autocopy.log LogAppend = 0 [COMMAND_1] Command = FileCopy Source = /USB1/config.ini Destination = /System/config.ini User Manual – JetControl 960EXT...
In register 104531, enter the desired IP address. In register 104532, enter the desired subnet mask. In register 104533, enter the desired IP address of the default gateway. ð The settings are complete. Communication is re-established. User Manual – JetControl 960EXT...
JC-960EXT ETH1 (X102) interface. INFO Downloading JetIPScan Bucher Automation AG provides the JetIPScan program on its homepage. You will find the file jetipscan_1-11-00.zip for down- load under Downloads - Software - Other Software Tools - JetIp- Scan.
ð JetIPScan shows all the devices found. To make changes to the IP address of a device, select the respective device from the list. ð JetIPScan changes the IP address of the JC-960EXT to 192.168.10.150. User Manual – JetControl 960EXT...
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-W -G 192.168.4.1. Execute the batch file. ð JetIPScan is launched and shows all interfaces, which are presently active on your PC. For all further steps, please refer to the instruction Changing the IP address. User Manual – JetControl 960EXT...
Further information More information on this subject is available on our website. Start | Bucher Automation - We automate your success. 10.1 Operating system update of the controller This chapter describes how to carry out an OS update of the JC-960EXT controller.
Copy the OS file to a file of any name and of the extension *.os in the directory / System/OS. To activate the updated OS, for example by writing to the system command regis- ter, re-boot the controller. User Manual – JetControl 960EXT...
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// 3. Sett the flag 'UpdateIt' //***************************************************** Task OSupdate Autorun Var ResCopy: Int; End_Var; DestinationName := '/System/OS/OperatingSystem.os'; Loop UpdateIt := False; When UpdateIt Continue; ResCopy := FileCopy(SourceName, DestinationName); Trace('Result : ' + IntToStr(ResCopy) + '$n'); End_Loop; End_Task; User Manual – JetControl 960EXT...
Separate directory names by a slash "/", not by a backslash "\". – When the controller creates a file, the file contains date and time assigned by the controller. – Date, time, and file size are not available for all system files. User Manual – JetControl 960EXT...
The following characters are not permitted in directory and file names: "/", "\", ":", "*", "?", "<", ">" and "|" – The number of subdirectory levels depends on the formatting. – There is no user/access management. User Manual – JetControl 960EXT...
The notation for sample programs used in this document is listed in the table below: sample programs Notation Format of numerical values Keyword Var, When, Task Commands BitClear(); Constant numerical values 100 0x100 0b100 Comment // This is a comment Further program processing // ... Tab. 42: JetSym sample programs User Manual – JetControl 960EXT...
By default, the application program is uploaded from JetSym to the controller and stored there. Properties – Stored as file within the file system – Default directory /app – Files may also be stored to other directories (or USB flash drive) User Manual – JetControl 960EXT...
Global variables which are not assigned to permanent addresses (not %VL or %RL) – Local variables – Variables are stored in a compact manner, according to the size of their type – Variables are initialized with value 0 when they are created User Manual – JetControl 960EXT...
Register numbers: 1000000 ... 1119999 (identical with %RL area) Access – Via JetSym – Via email client – Via browser (via HTTP server) – Via HMIs – From within the application program – From another JC controller using the NET_COPY command User Manual – JetControl 960EXT...
These registers are located on I/O modules connected via system bus. Properties – Global variables with dedicated addresses (%VL) – The type is depending on the module. – Remote node register numbers on the JX3-BN-ETH: 1nnn020000 ... 1nnn179999 (nnn = GNN) User Manual – JetControl 960EXT...
Inputs and outputs are addressed through immediate read/write cycles. Virtual digital inputs – Global variables assigned to permanent addresses (%IX, %QX) and outputs – Used for RemoteScan via Modbus/TCP – Quantity: 16000 – I/O numbers: 20001 ... 36000 User Manual – JetControl 960EXT...
INFO Number of connectible expansion modules To find out about the exact amount of connectible expansion mod- ules use the JX3-sysbus_configurator_xxx_e which is available for download from our homepage. User Manual – JetControl 960EXT...
Expansion modules connected to an Ethernet bus node The Ethernet bus node and the controller communicate via Ethernet system bus. When addressing expansion modules via Ethernet bus node, the Global Node Number (GNN) becomes part of the register number. User Manual – JetControl 960EXT...
Bucher Automation AG Programming | 12 System overview Ethernet TCP/IP Fig. 15: System overview Controller Ethernet switch Up to 199 Ethernet bus nodes per controller Up to 16 JX3 IO modules per Ethernet bus node User Manual – JetControl 960EXT...
Bucher Automation AG Programming | 12 Definition – global The Global Node Number (GNN) is used to identify Bucher Automation devices (e.g. node number controllers, bus nodes) within an Ethernet network: – Within one network, each Bucher Automation device must have a unique GNN.
To be able to use firmware features (JCF) a valid license file is required. All licenses are bundled into one license file. Per device, only one license file must be present, as it is assigned to the device’s serial number. User Manual – JetControl 960EXT...
Value = 24 Time = 2147483647 Key = 7d06377a2e0d1c0f7656af3bb17a8c- cd1e4833fe072e032289b5afe2506fb26a [JCF9-M_TECHNO] Id = 3 Value = 1 Time = 2147483647 Key = bad9ec25ad0d6950c7d3b003a1767ae4075453a1d2fc6872b9cf95378ad2c358 [JCF9-M_PATH] Id = 4 Value = 1 Time = 2147483647 Key = e736558c659d42f6e2ad58ff46a4ce3b6d222637888f99614a65e51c- cfd9084e User Manual – JetControl 960EXT...
The controller supports a time delay of the boot process. You can enter the delay time in a register. INFO Further information For more information on this subject refer to the application-ori- ented manual System Registers available for download from our homepage. User Manual – JetControl 960EXT...
UDP/IP and can therefore be used in parallel with other TCP, UDP/IP protocols. Application The Ethernet system bus has been designed for data exchange between the following devices via standard Ethernet: – Programming unit – Controllers – Bus node – Communication modules User Manual – JetControl 960EXT...
This enables the automated sending of logs or other production or maintenance-relevant information by e-mail. The controller sends e-mails to an e-mail server which will then forward the message to the recipient of the e-mail. User Manual – JetControl 960EXT...
To enable the Modbus/TCP feature in the controller, the following requirements must Modbus/TCP feature be met: – The JCF JCF9-C_MODBUS/TCP option has been enabled (available firmware features) This permanently sets bits 4 and 5 in the Web Status register 202930. User Manual – JetControl 960EXT...
If a valid license exists, the Modbus/TCP function is activated and the Modbus/TCP server has been started, registers, flags, inputs and outputs can be accessed by an ex- ternal client. Number of possible 4 connections can be open at the same time. connections User Manual – JetControl 960EXT...
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210 and the instruction to read this input. Register 272704 Input offset contains the value 100000000. Hence, input 100000210 of a peripheral module, such as JX3-DI16, will be read. User Manual – JetControl 960EXT...
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Entering values into the 16 least significant bits of a register The starting register number within the controller is calcu- lated as follows: Add the register number specified in the command to the content of R 272702 Register Offset. Tab. 49: Supported commands – Class 1 User Manual – JetControl 960EXT...
If several communication units are configured on one Modbus/TCP server, access is serialized, because many servers do not support command pipelining. If several servers have been configured, communication is carried out in parallel. User Manual – JetControl 960EXT...
STX. Seamless integration of axis functions into the controller is an essential feature of Bucher Automation AG control systems. This allows for easy implementation of point- to-point (PtP) positioning, technology functions (MC), path control and certain robot functions. This universal motion control system is called motion control eXtended (MCX).
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If servo amplifiers are operated as MC axes, servo amplifier of the JM-100 and JM-200 of the servo model series require an OS version 2.16 or higher. amplifiers INFO Further information For more information on Motion Control programming, refer to the JetSym Online Help. User Manual – JetControl 960EXT...
– The JCF JCF9-C_OPCUA_SERVER option has been enabled (Available firmware functions [} 62]). INFO Further information For further information refer to the OPC UA application-oriented manual in the download area of our homepage. User Manual – JetControl 960EXT...
– The JCF JCF9-C_OPCUA_CLIENT option has been enabled (Available firmware functions [} 62]) INFO Further information For further information refer to the OPC UA application-oriented manual in the download area of our homepage. User Manual – JetControl 960EXT...
Bit 5 Modbus/TCP available Bit 7 FTP client available Tab. 51: Web status INFO Further information For more information on this subject refer to the application-ori- ented manual File System available for download from our home- page. User Manual – JetControl 960EXT...
Bit 5 Modbus/TCP available Bit 7 FTP client available Tab. 52: Web status INFO Further information For more information on this subject refer to the application-ori- ented manual File System available for download from our home- page. User Manual – JetControl 960EXT...
The Device Dashboard is a browser-based software application designed to display in a user-friendly way key information and settings of a JC-4xx generation and higher Bucher Automation control system. The purpose of this application is to provide ma- chine manufacturers and operators with additional first-level support resources.
Fig. 19: User interface of the application Header bar Content area Menu Status view INFO Further information For more information on this topic refer to the Online Help in our software products or to the application-oriented manuals on our homepage. User Manual – JetControl 960EXT...
Bit 5 Modbus/TCP available Bit 7 FTP client available Tab. 53: Web status INFO Further information For more information on this subject refer to the application-ori- ented manual File System available for download from our home- page. User Manual – JetControl 960EXT...
[FILES] AutoCopyIni = /USB1/autocopy.ini INFO Further information For more information on this subject refer to the application-ori- ented manual File System available for download from our home- page. User Manual – JetControl 960EXT...
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Port number JetIP 100804 Mode selector RUN-STOP-LOAD 101265 Port number for STX debugger 100805 101280 ... File name for AutoCopy 100806 Non-volatile registers 101298 100807 JX3 bus 101299 Saving the settings (0x77566152) 100808 CAN bus User Manual – JetControl 960EXT...
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ETH1: Current default gateway (rw) 100 MBit/s, full duplex 104534 IP address of DNS server (rw) 1000 1000 MBit/s, half duplex 2000 1000 MBit/s, full duplex 104540 ETH2: Current IP address (rw) 104004 Link status ETH2 104541 ETH2: Current subnet mask (rw) User Manual – JetControl 960EXT...
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D1 LED Register Description range Flashing slowly Flashing fast 107500 Status 107501 Command Read statistics 107510 … Sector statistics 107513 Registers Description 107510 Total 108015 Mode selector 107511 Used LOAD 107512 Blocked 107513 Free STOP User Manual – JetControl 960EXT...
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-1001 ... The node has reported the wrong Bit 10 A bus node (publish/subscribe client) -1199 CtrlID or CtrlIDopt has reported an error -2001 ... The node has not called Bit 12 JetIPScan has reported an error -2199 User Manual – JetControl 960EXT...
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Total of open connections Wait for communication – ON 230001 Mode Task switch on I/O access OFF 230002 Time Task switch on I/O access ON Other registers for networking via JetIP Resume task time slice OFF User Manual – JetControl 960EXT...
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No CRC 255000 Status (bit-coded) Bit 1 = 1 Subscription error Bit 0 = 1 No CRC Bit 7 = 1 Subscriber is running Bit 1 = 1 Error in connection with a publication 250001 Command User Manual – JetControl 960EXT...
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Client socket: Port 262965 Protocol type 320100 Access status 262966 Amount of configuration blocks 320101 Task ID 262967 Status User-programmable IP interface Modbus/TCP Registers Description Registers Description Reading out the connection list 272702 Register offset User Manual – JetControl 960EXT...
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Stop on error code ON Basic drivers Stop on error code OFF 470000 ... Cookie Non-volatile memory 470008 Dynamic memory 470009 Version 380002 Buffer length 470010 Status 380003 Maximum buffer length Bit 0 = 1 Error User Manual – JetControl 960EXT...
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JetIPScan Bit 3 = 1 Execution in process Registers Description 471011 Command Global status information There are no commands 520000 Summary of status messages 520010 State of execution - corresponds to the return value State User Manual – JetControl 960EXT...
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560003 File command state Bit 2: Fatal component cycle error Bit 3: Error: Component is not ready 560005 Last file command Bit 4: Fatal error: Component is not 560006 Outcome of latest file command ready User Manual – JetControl 960EXT...
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600210 … Axis 11 → see axis 1 600011 Target register number of the manip- 600229 ulated variable 600230 … Axis 12 → see axis 1 600012 Input number: Negative HW limit 600249 switch User Manual – JetControl 960EXT...
In case of damaged packaging inspect the device for any visible damage, and inform your freight forwarder and the Bucher Automation AG of the damage caused during shipment. If the device is damaged or has been dropped, it is strictly forbidden to use it.
Bucher Automation AG Maintenance | 19 19.3 Return and disposal Disposal Return your Bucher Automation AG product to us for proper disposal. Visit our home- options page for detailed information and to download the required Returns form. Meaning of WEEE icon Fig. 20: WEEE icon –...
To contact them, please call our technical hotline or use the contact form on our homepage: Technical hotline | Bucher Automation - We automate your success. You are also welcome to send an e-mail to our technical hotline: hotline@bucherautomation.com...
► Only use accessories recommended by Bucher Automation 21.1 Accessories INFO Ordering accessories The accessories are not part of the scope of delivery. Suitable accessories can be obtained from Bucher Automation AG. Component Item number Screwdriver 60871712 Tab. 54: Accessories 21.1.1...
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Sample register number ........................61 Fig. 17 Sample I/O number ..........................61 Fig. 18 License file location ..........................64 Fig. 19 User interface of the application ......................80 Fig. 20 WEEE icon – crossed out trash can .....................105 User Manual – JetControl 960EXT...
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