Related Manuals for NoiseKen ISS-7650
Summary of Contents for NoiseKen ISS-7650
- Page 1 INSTRUCTION MANUAL AUTOMOTIVE TRANSIENT SURGE SIMULATOR ISS-7650 MODEL N o i s e L a b o r a t o r y C o . , L t d . Edition 2.00 AEJ00339-00E-1-E...
- Page 2 NOTICE • The contents of this instruction manual (the “Manual”) are subject to change without prior notice. • No part of the Manual may be reproduced or distributed, in any form or by any means, without the authorization of Noise Laboratory Co., Ltd. (the “Company”). •...
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Page 3: Important Safety Precautions
1. IMPORTANT SAFETY PRECAUTIONS The following instructions are very important for safe handling of ISS-7650 (the “Unit”). Read them carefully before use. 1. Do not use the Unit near flammable materials or fire sources. When used, there is a risk of fire due to pulses, etc. - Page 4 Memorandum - 2 -...
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Page 5: Application Form For Instruction Manual
2. APPLICATION FORM FOR INSTRUCTION MANUAL We place an order for an instruction manual. Model: ISS-7650 Serial No.: Applicant: Company name: Address: Department: Person in charge: Tel No.: Fax No. Cut off this page “APPLICATION FORM FOR INSTRUCTION MANUAL” from this volume and keep it for future use with care. - Page 6 Memorandum - 4 -...
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Page 7: Table Of Contents
3. CONTENTS 1. IMPORTANT SAFETY PRECAUTIONS ..................1 2. APPLICATION FORM FOR INSTRUCTION MANUAL ..............3 3. CONTENTS ........................... 5 4. PREFACE ............................6 5. BASIC SAFETY PRECAUTIONS ....................7 5-1. S ......................7 YMBOLS OF AZARD 5-2. B ....................7 ASIC AFETY NSTRUCTIONS... -
Page 8: Preface
Unit through the software, please read the instruction manual of Remote Control Software thoroughly in addition to the Manual to ensure safety and correct procedures The Manual will let you operate ISS-7650 safely and make the most use of it if you strictly follow the operational procedures and the safety instructions. -
Page 9: Basic Safety Precautions
5. BASIC SAFETY PRECAUTIONS 5-1. Symbols of Hazard Indication of Warning The following warning indication is placed on the upper left of the rear-panel of the Unit, and alerts a risk of electric shock. This sign indicates the presence of "dangerous voltage/current" that may endanger persons. -
Page 10: Loss Of Warning Label
Before connecting the Unit, turn OFF the DC power source and the Unit, and make sure that there is no residual voltage. Connect each cable securely. Nonobservance may cause electric shock or damage to the internal parts of the Unit and connected devices. P recautions regarding bodily injury and connection 【... -
Page 11: Main Features
Capable of noise unsusceptible stable transmissions by using an optional Optical Interface Unit and Remote Control Software for the purpose of communication between ISS-7650 and the PC (when used standalone without mounting to a rack), An optional ISS-7690 is capable of integrated pulse output when the Unit is installed onto System Rack ISS-7602 (Optional). -
Page 12: Schematic Circuit Diagram Of The Unit
6-2. Schematic Circuit Diagram of the Unit The schematic circuit diagram of the Unit is shown in Figure 1. The basic action is that the charge collected in capacitor C flows through internal resistance Ri and DUT connected between Output Terminals HOT-GND, and return to C when SW is turned ON. Figure 1 Schematic Circuit Diagram ・... -
Page 13: Regarding Dc Injection Circuit
6-3. Regarding DC Injection Circuit For the purpose of ISO complied serial injection, short circuit Serial and COM of DC Injection in Figure 1. To input DC, DC source is connected to DC INPUT. The following explains the pulse current flow in this state referring to the figure below. C u r r e n t M o n i t o r O u t p u t S u r g e C u r r e n t 1 5 0 A m a x 0 Ω... - Page 14 The Unit setting (Pulse 5b) is as follows; ： 40.0V Us ： 200V ： 1 Ω td ： 400ms The injection method is serial. Connecting the external DC Supply (with the maximum 60A over current protection circuit) to DC Input Terminal with the voltage of 27V, the two figures below gives the waveform difference between the open Output Terminal and 0.9 Ω...
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Page 15: Regarding Iso 7637-2 (Second Edition 2004-06-15)
6-4. Regarding ISO 7637-2 (Second edition 2004-06-15) ISO7637-2 (Second Edition 2004-06-15) specifies the standard relevant to the transient pulse simulator for in-vehicle devices. This standard specifies the configurations of the test, the pulse voltage waveforms, the testing voltage level and the testing environment, etc. The Unit is capable of performing tests in accordance with this standard. - Page 16 Pulse 5a Waveform Standard (ISO 7637-2 (Second edition 2004-06-15)) 9 0 % 1 0 % Figure 6 Pulse 5a Waveform Table 1 Pulse 5a Parameters Parameters 12V System 24V System 65V~87V 123V~174V 0.5 Ω ~ 4 Ω 1 Ω ~ 8 Ω Output Open 40ms~400ms...
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Page 17: Part Names And Functions
7. PART NAMES AND FUNCTIONS Unit (ISS-7650) ① Control Panel Power ② ⑤ Output Terminal Switch GND Side ⑦ DC Input Output Terminal ④ Terminals HOT Side Current Monitor ③ ⑧ Circuit Breaker Output Ventilation ⑨ Holes ⑥ DC Injection Method... - Page 18 ① Control Panel The “Control Panel” lets you set local settings. Us / Uss Display UP / DOWN Buttons COUNT / Ri Display SELECT Button INTERVAL / td Display FUNCTION Button DC LINE Button Pulse 5a / 5b Buttons Warning Lamp START Button Figure 10 Control Panel STOP Button...
- Page 19 INTERVAL / td Display The “INTERVAL / td Display” displays either INTERVAL or td value. It shows INTERVAL when FUNCTION is not lit and td when lit. When START Button is pressed, (FUNCTION light goes out and) the monitor forcefully displays INTERVAL, and it counts down the time remaining for pulse output every second.
- Page 20 DC LINE Button The “DC LINE Button” serves as the switch to control DC output, and moves the DC ON/OFF electromagnetic contactor in Figure 1. It is OFF immediately after the Power Switch is turned ON. When the button is turned ON, externally input DC is output from the HOT output terminal.
- Page 21 ④ , ⑤ Output Terminals (HOT, GND) The “Output Terminals (HOT, GND)” output the pulse. The red terminal is HOT, and black is GND. The black GND Terminal is connected to FG (see Figure 1). ⑥ DC Injection Method Selection Terminals Select the DC injection method using the accessory DC Injection Selection Plug.
- Page 22 ⑪ Protective Conductor Terminal The “Protective Conductor Terminal” grounds the Unit. It is connected to FG (Frame Ground). ⑫ AC Input Voltage Selection Terminals The “AC Input Voltage Selection Terminals" let you select AC Input Voltage. The Unit is capable of running at 6 different voltages 100V, 110V, 120V, 200V, 220V, and 240V.
- Page 23 ⑰ Interlock Terminal The “Interlock Terminal” is for inserting the accessory Interlock Plug. Either removal of the Interlock Plug or opening connection between the Pins 1 – 3 on the Interlock Plug will result in disconnection of Interlock, and the screen shown in Figure 14 appears. Once this occurs, it cannot be recovered unless the power is turned OFF and turned ON again.
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Page 24: Test Procedures
8. TEST PROCEDURES 8-1. Pre-Operation Check Check the installation environment, various wiring, and terminal connections. ・ Confirming the Installation Location The waveform output may deviate from the specifications when any magnetic material is placed near the Unit (within 1m radius). And install the Unit after reading “the Important Safety Instructions”... -
Page 25: Various Settings
・ Turning on and setting up DUT Turn the “Circuit Breaker ⑧ ” ON (raise the lever up). No current will flow to DUT at this time because the “DC LINE Button H” of the Unit is OFF. Next, set up DUT, peripheral devices, and testing environment according to the test plan. -
Page 26: Starting And Finishing Test
・ Setting Number of Repetitions Set the number of pulse input repetitions. The standard is 1, but the maximum 999 repetitions can be designated. The Unit is capable of performing tests under harsher conditions than ISO Standards. Press the “FUNCTION Button F” to turn the lamp OFF. Then, press “SELECT Button E” until “COUNT / Ri Display B”... - Page 27 Turn the Unit power OFF after the test has been finished (or stopped) and the displays become ready to enter (one of the displays will blink). The recommended procedure for turning the Unit power OFF is as follows; 1. Put the Unit into STOP mode 2.
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Page 28: Remote Controlling By Pc
9. REMOTE CONTROLLING BY PC 9-1. Preparation The Remote Control Software on a PC (Personal Computer) lets you control the Unit externally. FG, SG, and PE of the Unit and the FG of the PC can be isolated. Once communication with the Remote Control Software is established, you cannot control the Unit locally any more. -
Page 29: Installing The Software
9-3. Installing the Software Install the “Remote Control Software”ISS-7601 onto PC using the DISK of the Remote Control Software. Refer to the instruction manual of Remote Control Software for installation procedure. Installing Software 9-4. Installing Remote Control Software Refer to the instruction manual of Remote Control Software for installation procedure. 9-5. -
Page 30: Specifications
10. SPECIFICATIONS 10-1. Specifications Common to Pulse 5a / 5b Table 4 Product Specifications - Common Parameters Parameter Specifications ISO 7637-2(Second edition 2004-06-15) Test pulse 5a/5b Compatible Standards ISO/DIS 7637-2.3(2003-05-20) Test pulse 5a/5b ISO/DIS 7637-2.2(2002-07-16) Test pulse 5a/5b 9 99 Count 7 Segment LED ～... -
Page 31: Pulse 5A
10-2. Pulse 5a Pulse 5a Specifications (Refer to “6-4. Regarding ISO 7637-2 (Second edition 2004-06-15) “ regarding waveform measurement) Table 5 Pulse 5a Parameters Output Port Open U =0V ） ） ） ） Parameter 12V System 24V System 20V ～ 1 00V 0.5V Steps 20V ～... -
Page 32: Waveform Verification
11. WAVEFORM VERIFICATION Before proceeding to tests, verify that the Unit is outputting the pulse normally. Do the following steps to set up the Unit as shown in Figure 5: For verifying the waveform, make the circuit between “HOT ④ and GND ⑤... - Page 33 If the measurement does not fall within the range, check the Unit installation environment. The values may fall out of the specified range when any magnetic material is closely placed. If there is no problem with the environment, the Unit may need repair. Contact our Technical Service Center. Be sure to verify that the required waveform is output prior to performing the tests in accordance with the ISO Standards.
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Page 34: Accessories
12. ACCESSORIES Instruction Manual Spare Fuse 6.3A Interlock Plug DC Injection Selection Plug AC Cable Current Monitor Coaxial Cable DC Input Cable 2m Output Cables 2m Short Lead Cable （ R ed ・ B lack 1 Each ） (for Waveform verification) - 32 -... -
Page 35: Options
13. OPTIONS Waveform Verification Warning Lamp 11-00008A Load Ω 0 6 - 0 0 0 6 1 A Ｎ ｏ ｉ ｓ ｅ Ｋ ｅ ｎ Optical Interface Unit 07-00022A Remote Control Software ISS-7601 - 33 -... -
Page 36: Warranty
14. WARRANTY Services The following terms are applicable to the services provided by the Company to maintain and repair the Unit. Scope The Unit and accessories and options provided by the Company are covered under this section. Technical Service Fee Any repairs provided by the Company during the warranty period will be free of charge in accordance with the Limited Warranty. - Page 37 Limited Warranty In the event of failure during the warranty period, the Unit will be repaired or replaced free of charge. Decision of the repair method shall be left at the discretion of the Company. This limited warranty is applicable in Japan only. Scope This warranty is applicable only to the Unit and its accessories.
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Page 38: Maintenance
15. MAINTENANCE Should the necessity of services such as repair, maintenance, or internal calibration arise, leave them to qualified service personnel only. Limit your own maintenance works to exterior surface cleaning and functional tests. When checking or changing replaceable fuses, turn OFF the power switches of the Unit and connected devices (if any). -
Page 39: Noise Laboratory Support Network
16. NOISE LABORATORY SUPPORT NETWORK If a symptom which seems a trouble is found, inform the model name and serial number of the product together with the symptom to Noise Laboratory or your nearest sales agent of Noise Laboratory. When the product is returned to Noise Laboratory, write the state of the trouble, contents of your request, model name and serial number in a repair order, and pack the product and repair order sheet in the former package of equivalent suitable for transit and send them back. - Page 40 NOISE LABORATORY CO., LTD. 1-4-4, Chiyoda, Chuo-ku, Sagamihara City, Kanagawa Pref., 252-0237, Japan TEL: +81-(0)42-712-2051 FAX: +81-(0)42-712-2050 URL: http://www.noiseken.co.jp Printed in Japan...
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