Table of Contents
Advertisement
Quick Links
Advertisement
Table of Contents
Subscribe to Our Youtube Channel
Related Manuals for Gage Bilt GB924
Summary of Contents for Gage Bilt GB924
- Page 1 ORIGINAL INSTRUCTIONS GB947/GB947-220 HYDRAULIC POWERUNIT GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. 44766 Centre Court Clinton Twp. MI 48038 USA GAGE BILT Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...
-
Page 2: Table Of Contents
TABLE OF CONTENTS Page Warranty..................................... 3 Description and Technical Specifications ..........................4 Description of Functions ................................5 Warnings ..................................... 6 Principle of Operation ................................7 How to set-up the GB947 ................................8 How to set-up the GB947 (Pressure Setting & Pressure Setting Gage) ................9 How to set-up the GB947 (Adjusting &... -
Page 3: Warranty
WARRANTY Seller warrants that all goods covered by this catalog will conform to applicable specifications and will replace or repair, EXW our plant, any goods providing defective from faulty workmanship, or material, for 1 year from date of shipment Said warranty to remain in effect if, and only if, such goods are used in accordance with all instructions as to maintenance, operation and use, set forth in manuals and instruction sheets furnished by seller. -
Page 4: Description And Technical Specifications
WARNING: Any other use is forbidden. The GB947 Powerunit is a portable, electronically operated hydraulic power source designed to operate Gage Bilt hydraulic installation equipment. It is also compatible with HUCK® hydraulic installation equipment. The GB947 Powerunit operates in 115 volt, 50/60 hertz, single phase, alternating current. The GB947-220 Powerunit operates in 230 volt, 50/60 hertz, single phase, alternating current. -
Page 5: Description Of Functions
: Standard hydraulic oil with a viscosity rating of 300 SUS @ 100 deg. F. and 50 SUS @ 210 deg. F. Hydraulic Oil is not supplied by Gage Bilt. Use automatic transmissions oil, DEXRON III®, or equivalent. Fire resistant hydraulic oil must be used to comply with OSHA regulation 1926.302 paragraph (d): “the fluid used... -
Page 6: Warnings
SAFETY WARNINGS TERMS AND SYMBOLS OPERATING HAZARDS: 1. Use of tool can expose the operator’s hands to hazards, including crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to protect hands. - Product complies with requirements 2. Operators and maintenance personnel shall be physically able to handle the bulk, weight and power of the tool. -
Page 7: Principle Of Operation
PRINCIPLE OF OPERATION When the actuator is depressed, power is supplied to the solenoid shifting the directional valve. It then puts power to the motor starter. The unit then sends hydraulic oil to the pull side of the installation tool moving the piston to the rear positions. The internal components of the attached nose assembly are also moving with the piston to start the fastener installation. -
Page 8: How To Set-Up The Gb947
Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. WARNING: Use only Gage Bilt hydraulic hoses and couplings, or equivalent, rated for 10,000 psi. (689.5 bar) working pressure. WARNING: Proper PULL and RETURN pressures are important for proper function of installation tools. Severe personal injury or damage to equipment may occur without correct pressures. -
Page 9: How To Set-Up The Gb947 (Pressure Setting & Pressure Setting Gage)
HOW TO SET-UP THE GB947 PRESSURE SETTING GAGE AND PARTS LIST WARNING: Ensure both PULL and RETURN pressures are suited to match the equipment being used. CAUTION: The GB947 Powerunit is designed for high speed pressures for only a short period. Complete check as soon as possible. The pressure gage assembly (942280) (sold separately) set-up is used to check the pressure settings for both the PULL and RETURN pressures. -
Page 10: How To Set-Up The Gb947 (Adjusting & Setting Output Pressure & Checking Pull & Return Pressure)
HOW TO SET-UP THE GB947 WARNING: Hydraulic pressure must be adjusted based on the hydraulic tool. See tool manual for correct pressure requirements. WARNING: Do not operate when recommended pressures are exceeded as it could cause severe personal injury and or damage the equipment. -
Page 11: How To Set-Up The Gb947 (Filling And Draining The Reservoir / Reservoir Temperature Control Caution)
Hydraulic Oil: Standard hydraulic oil with a viscosity rating of 300 SUS @ 100 deg. F. and 50 SUS @ 210 deg. F. Hydraulic Oil is not supplied by Gage Bilt. Use automatic transmissions oil, DEXRON III®, or equivalent. Fire resistant hydraulic oil must be used to comply with OSHA regulation 1926.302 paragraph (d): “the fluid used in hydraulic power tools shall be fire resistant fluid approved under Schedule 30 of the US Bureau of Mines, Department of Interior, and shall retain its operating characteristics at the most extreme temperatures to which is will be exposed.”... -
Page 12: Maintenance
WARNING: Pump must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided. -
Page 13: Maintenance Cont. (Inspecting & Replacing Motor Carbon Brushes)
MAINTENANCE Cont. CAUTION: Springs on the carbon brushes (947141) will push on the carbon brush seats (947142). Hold the brush seats (947142) as they are loosened and removed. INSPECTING MOTOR CARBON BRUSHES (EVERY 3 MONTHS OR 300 HOURS) Checking the motor carbon brushes (947141) consistently helps to prevent premature failure of the armature. See pg. 21 for parts breakdown. To help prevent premature failure of the armature, inspect the brushes EVERY 3 MONTHS OR 300 HOURS (depending on use): To inspect carbon brushes (947141) follow these steps: 1. -
Page 14: Troubleshooting
TROUBLESHOOTING Providing all maintenance conditions have been met, follow this systematic approach to diagnosis. 1. MOTOR WILL NOT START. a) No power or wrong voltage. Check the power supply & voltage. b) Damaged power cord. Contact customer service. c) Tripped circuit breaker. Ensure electrical supply is adequate. d) Loose or faulty wiring. - Page 15 TROUBLESHOOTING Cont. 9. TOOL WILL NOT CYCLE. a) Check the system pressure; if the pressure is zero: the control valve is releasing pressure and the problem may be in the cylinder, mechanical linkage connected to cylinder or quick-disconnect couplings. Check the cylinders for broken return springs and check couplers to ensure they are completely coupled.
-
Page 16: Parts Lists
ELECTRIC PUMPS PARTS LIST ITEM PART NUMBER DESCRIPTION RESERVOIR COVER ASSEMBLY 947100 GEAR WHEEL SHAFT 947101 HYDRAULIC MANIFOLD BLOCK 947102 PISTON BLOCK ASSEMBLY 946019 O'RING 947103 LOWER PLATE ASSEMBLY 947104 GEAR PUMP ASSEMBLY 946021 AIR VENT SEAT 947105 PARKER HEX PLUG 947106 MOTOR-120V, 50/60 Hz 947107... - Page 17 2.5 GALLON RESERVOIR ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 947113 RESERVOIR 947114 COLUMN LEVEL INDICATORS 947115 O'RING 947116 TANK SCREW SEAT 946031 DRAIN PLUG ASSEMBLY 947117 HEX NUT 947118 BOLT 946013 RESERVOIR GASKET 947119 HEX BOLT AND WASHER ASSEMBLY 946029 MAGNET 947120...
- Page 18 PUMP PISTON SET PARTS LIST ITEM PART NUMBER DESCRIPTION PISTON (6.8 mm dia.) SPRING PISTON BLOCK - 1.0 HP 946041 WASHER 946042 HEX HEAD PLUG O'RING BALL O'RING 946002 REPAIR KIT N/A= NOT AVAILABLE AS REPLACEMENT ITEM, * = INCLUDED WITH 946002 REPAIR KIT, ** = NOT SHOWN 4/23 GB947 HYDRAULIC POWER UNIT 8/23...
- Page 19 MANIFOLD BLOCK ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION HYDRAULIC MANIFOLD BLOCK 947132 POLE PLUG GROUP 947124 BEARING NEEDLE 946051 HEX PLUG 947125 CHECK VALVE BASE ASSEMBLY 947133 SCREW 947126 SEAT POST 946035 HEX SOCKET PIPE PLUG 947127 STICK VALVE ASSEMBLY 947134...
- Page 20 GEAR PUMP ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION RETAINING RING-EXTERNAL 946046 DRIVE SHAFT-GEAR PUMP 946047 IDLER SHAFT-GEAR PUMP 946048 GEAR PIN DOWEL CENTER GEAR PLATE LOWER GEAR PLATE ASSEMBLY 946051 PARKER HEX PLUG 946052 SCREW 946004 GEAR PUMP ASSEMBLY REPAIR KIT N/A= NOT AVAILABLE AS REPLACEMENT ITEM, * = INCLUDED WITH 946004 GEAR PUMP ASSEMBLY REPAIR KIT 4/23 GB947 HYDRAULIC POWER UNIT...
- Page 21 MOTOR ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION 947139 UNIVERSAL MOTOR, 120 VAC, 50/60 Hz 947140 UNIVERSAL MOTOR, 230 VAC, 50/60 Hz 947143 FLANGE 947144 BOLT 947122 SPRING WASHER 947145 HANDLE 946022 BOLT 947141 CARBON BRUSH 947142 CARBON BRUSH SEAT 4/23 GB947 HYDRAULIC POWER UNIT 8/23...
- Page 22 ENCLOSURE ASSEMBLY PARTS LIST ITEM PART NUMBER DESCRIPTION ITEM PART NUMBER DESCRIPTION CONTROL BOARD 947156 CABLE GLAND 947146 POWER SUPPPLY UNIT 947157 CABLE GLAND 947147 SCREW 947158 CABLE GLAND SWITCH BASE 947159 POWER CORD 947148 ON/OFF 4P TOGGLE SWITCH 947160 SCREW 947149 POWER RELAY...
-
Page 23: Solenoid Valve Assembly Bolt Pattern / Parts List
SOLENOID VALVE ASSEMBLY BOLT PATTERN / PARTS LIST Solenoid Valve Assembly (947167) Hydraulic Symbol (947167) Solenoid Valve Assy Parts List (947167) Solenoid valve, x1 (947168) 1-1 Bolt x4 (947170) Cover Plate, x1 (947169) GB947 HYDRAULIC POWER UNIT 8/23... -
Page 24: Dexron® Iii Oil Safety Data (Sds)
DEXRON® III OIL SAFETY DATA FIRST AID MEASURES Eye: No specific first aid measures are required. As a precaution, remove contact lenses, if worn, and flush eyes with water. Skin: No specific first aid measures are required. As a precaution, remove clothing and shoes if contaminated. To remove the material from skin, use soap and water. - Page 25 GB947/GB947-220 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB947 & GB947-220 Powerunit Kits: The GB947 (115 volt single phase, alternating current) Powerunit is available in various kits to suit your particular need. The kits include the GB947 Powerunit, control cord, hoses, hydraulic couplers and electrical connector for attaching the installation equipment.
- Page 26 GB947/GB947-220 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) GB912 GB912-D The GB912 Hydraulic Powerunit is a light-weight, portable power source designed to operate on a wide range of hydraulic installation tools. The unit is electrically powered and delivers up to 10,000 psi (689.5 bar) working...
- Page 27 This page intentionally left blank GB947 HYDRAULIC POWER UNIT 8/23...
- Page 28 Hydraulic Powerunits Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Compatible with Gage Bilt and Huck® Air/hydraulic installation tools GB808 GB808V POWERUNIT POWERUNIT WITH VACUUM (Sold Separately) (Sold Separately) Hose Kits available to 26 ft (7.92 m)
Need help?
Do you have a question about the GB924 and is the answer not in the manual?
Questions and answers