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Summary of Contents for Engcon GH1000L
- Page 1 User manual PALLET FORK GH1000 | GH1000L | GHH1000 | GHH1000L | GH1200 | GHH1200 | GHH1200L | GH1500 | GHH1500 Language Country Article 9000122 | Version 1.7 Original Instructions...
- Page 2 Dear Customer, Thank you for choosing a product from engcon. engcon is the market leader in tiltrotators and tools for excavators. We represent innovation, knowledge and experience, and we develop our products with a focus on the customer's needs. Please visit our website for contact information and details about the rest of our product range.
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Page 3: Table Of Contents
Table of Contents Table of Contents 1. Introduction 1.1. General......................5 1.2. Scrapping and recycling.................. 5 1.3. Warranty......................6 1.4. Technical support and spare parts..............6 1.5. Product approval..................... 7 1.5.1. EU Declaration of Conformity..............7 2. Safety 2.1. General......................8 3. - Page 4 Table of Contents 8. Technical data 8.1. Mechanical.......................26 8.2. Hydraulic......................26 9. Glossary 9.1. Designations....................27 9.2. Abbreviations....................27...
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Page 5: Introduction
1.2. Scrapping and recycling engcon makes constant efforts to reduce its environmental impact. engcon's products comprise at least 99 per cent recyclable material. All assembly and service work must take place in compliance with legislation and ordinances governing the environment, health and occupational safety. -
Page 6: Warranty
1 Introduction 1.3. Warranty This product was designed, dimensioned and manufactured by engcon. It is forbidden to modify, alter or convert this product such that it no longer corresponds to the manufacturer's specifications. When replacing parts or making repairs, contact an authorized workshop. -
Page 7: Product Approval
SS-EN ISO 12100:2010, SS-EN 474-1:2006+A5:2018 and SS-EN 474-5:2006+A3:2013 This declaration and engcon's warranties will cease to be valid immediately if spare parts other than engcon original spare parts are used, or if any changes or other interventions are made without engcon's permission. -
Page 8: Safety
2 Safety 2. Safety 2.1. General It is important that you read and understand all warnings prior to installation work on this product or before you use it and any accessories supplied. The warning texts highlight potential risks and describe how to avoid them. The following warning levels are used in this user manual: DANGER Indicates that an accident will occur if the regulation is... -
Page 9: Design And Function
3 Design and function 3. Design and function 3.1. General The engcon pallet fork make pallet handling easier and more efficient. It has a robust, well-conceived design for best visibility. DANGER Do not exceed tipping load limits. The weight of the product and the increased reach may impair stability. -
Page 10: Ec-Oil
Figure 2. 3.2. EC-Oil engcon’s system for more efficient tool changes. It provides the ability to switch hydraulic tools without leaving the cab. The system is designed for maximum reliability in harsh environments. It is a fully hydraulic system that handles the connection of tools under full system pressure. -
Page 11: Installation
WARNING If you have any doubts concerning the safety aspects of your knowledge, the equipment or work, contact a dealer or engcon Nordic AB. Incorrect installation affect safety. WARNING Welding is not permitted. It can have a negative impact on safety. Risk of personal injury and damage to property. -
Page 12: Mechanical
Risk of personal injury and damage to property. WARNING If you have any doubts concerning the safety aspects of your knowledge, the equipment or work, contact a dealer or engcon Nordic AB. Incorrect installation affect safety. 4.3. Electrical and hydraulics Installing hydraulic hoses 1. -
Page 13: On Completion
4 Installation 4. Connect the hydraulic hoses to the base machine's hydraulic outlets. Make sure the correct hydraulic outlets are used. 4.4. On completion 1. Affix the warning decal supplied in a conspicuous place that does not distract the operator. WARNING Replace damaged or illegible signs and... -
Page 14: Operation
5 Operation 5. Operation 5.1. Before and during use Check your base machine manufacturer's recommendations for calculating tipping loads, and be sure to include the increased weight and reach the product entails. DANGER Do not exceed tipping load limits. The weight of the product and the increased reach may impair stability. -
Page 15: Excavator/Backhoe Loader
5 Operation WARNING Do not overload the pallet fork blades. The maximum load is shown on the pallet fork rating plate. The weight applies per blade pair as measured 19.7 inches from their heels. Risk of personal injury and damage to property. -
Page 16: Attachment
5 Operation 5.4. Attachment DANGER Do not exceed tipping load limits. The weight of the product and the increased reach may impair stability. Risk of personal injury and damage to property. WARNING Check that each of the blade locking mechanisms has engaged with the fork carriage before using the pallet fork. -
Page 17: Handling Loads
5 Operation 5.5. Handling loads The penetration force exerted by the blades is very large. Select a suitable blade length so they do not protrude beyond the load. The next pallet or load in line can be damaged. WARNING Make sure no one is within the base machine's hazard area during operation and/or working with the tool. -
Page 18: Driving
5 Operation - Raise the load with as little tilt as possible on the pallet fork. 5.6. Driving WARNING Always keep the load as low as possible when driving. Risk of personal injury and damage to property. WARNING Exercise caution in traffic when the pallet fork is attached to the machine, especially at intersections as the blades extend a long way in front of the base machine. -
Page 19: Maintenance
6 Maintenance 6. Maintenance 6.1. General Intervals for greasing and inspections to be performed by the user: - Daily, carried out on all configurations before the machine is put into use for the working day. - Every 500 hours. - Regular lubrication. DANGER Check the attachment points regularly and be alert for the formation of cracks. -
Page 20: Daily Inspections
6 Maintenance 6.2. Daily inspections WARNING Avoid contact with hydraulic oil. Risk of burns. WARNING Never use your hands to search for leaks in the hydraulic system. Use the necessary protective equipment. Pressurized hydraulic oil can penetrate the skin. Risk of personal injury. WARNING Beware of moving parts. -
Page 21: Special Maintenance
Welding is not permitted. It can have a negative impact on safety. Risk of personal injury and damage to property. For welding, contact your dealer or engcon Nordic AB. WARNING Replace damaged or illegible signs and decals before using the machine. Risk of personal injury and damage to property. -
Page 22: Checks Every 500 Operating Hours
6 Maintenance Guard During transport and extended layups, use the protection supplied on the EC-Oil block. Figure 6. 6.4. Checks every 500 operating hours. 1. Check for wear on the fork heels. A maximum of 10% of the original heel thickness may be worn away. -
Page 23: Lubricate Every 40 Operating Hours
6.5. Lubricate every 40 operating hours engcon recommends greasing every 40 hours. See section 6.5.1. Pallet fork greasing. On delivery, we fill your product with our recommended universal mineral oil-based grease with an EP additive, a lithium soap thickener and a hardness of (NLGI) 2. In severe cold we recommend hardness (NLGI) 1. -
Page 24: Decals
7 Decals 7. Decals Machine instructions, decals and warning signs must be kept clearly legible. Contact your supplier to order replacements. WARNING Replace damaged or illegible signs and decals before using the machine. Risk of personal injury and damage to property. 7.1. - Page 25 7 Decals Crushing hazard. Stay clear of moving parts. Tipping hazard. Never exceed the base machine´s approved tipping load. Suspended load hazard. Stay clear of suspended loads. Important to subtract tiltrotator weight when calculating lifts. Read and understand the user manual before operating this machinery.
- Page 26 8 Technical data 8. Technical data 8.1. Mechanical Description GH1000 GH1000L GH1200 GH1500 Width inch 39,37 39,37 47,24 59,05 Blade inch 3,94x1,57x47,24 3,15x1,57x31,50 4,92x1,77x47,24 4,92x1,97x59,06 Weight* * For the current weight, see section 4.1. Identification . 8.2. Hydraulic Description GHH1000L...
- Page 27 9 Glossary 9. Glossary 9.1. Designations Term Description Base machine The machine carrying the equipment concerned. Excavator or backhoe loader. EC-Oil Automatic oil connection system for changing hydraulic tools from the cab. Dynamic load Swinging/hanging load Machine coupler Quick coupler mounted directly on the excavator's stick Quick coupler The part of the tiltrotator that connects to the bucket or other tool.
- Page 28 North America Inc. 2666 State St. 9, Hamden, CT 06517 Phone +1 (203) 691 5920, northamerica@engcon.com www.engcon.com...
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