Summary of Contents for GARO TFA4500-3D
- Page 1 Version: RR190604.01 Serial No.: Production Date: USER’S MANUAL ELECTRO-HYDRAULIC FOUR-POST LIFT MODEL: TFA4500-3D TFA5000-3D TFA5500-3D TFL5000-3D...
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Page 3: Table Of Contents
USER’S MANUAL TABLE OF CONTENTS Chapter 1 DESCRIPTION OF THE MACHINE........................1 1.1 FIXED STRUCTURE ASSEMBLY..........................1 1.2 MOVABLE STRUCTURE..............................2 Chapter 2 SPECIFICATIONS............................4 2.1 OVERALL DIMENSIONS ...............................4 2.2 TECHNICAL SPECIFICATION………………………………………………………………………………………6 2.3 ELECTRIC MOTOR .................................6 HYDRAULIC PUMP..............................6 2.5 OIL......................................6 2.6 TYPES OF VEHICLES SUITABLE FOR BEING LIFTED AND OVERALL DIMENSIONS ........7 Chapter 3 SAFETY.................................8 Chapter 4 INSTALLATION..............................13 4.1 ASSEMBLY OF MOVABLE STRUCTURE (PLATFORM)..................14... - Page 4 USER’S MANUAL -ii-...
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Page 5: Chapter 1 Description Of The Machine
USER’S MANUAL Right fixed platform (Fig. 1-7) ● Chapter 1. DESCRIPTION OF THE MACHINE Left moving platform (Fig. 1-8) ● Four-post lifts are fixed installations, i.e. anchored to the Operator side: this is the fr ont of the lift, including the floor;... -
Page 6: Movable Structure
USER’S MANUAL the safety rods and immediately stops the movable section The end of the steel cable (Fig. 3-1), which is fitted ● of the lift together with the vehicle; the cable micro-switch with an M20 threaded shank (fixed with M20 nut and disconnects the electrical parts. -
Page 7: Chapter 2 Specifications
USER’S MANUAL Chapter 2 SPECIFICATIONS 2.1 OVERALL DIMENSION TFA4500-3D... - Page 8 USER’S MANUAL TFA5000-3D...
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Page 11: Technical Specification
USER’S MANUAL 2.2 TECHNICAL SPECIFICATION MODEL TFA4500-3D TFA5000-3D TFA5500-3D TFL5500-3D Driving Mode Electro-hydraulic Capacity 4000kg 5000kg 5500kg 5500kg Max. Lifting Height 1645mm Min. Height 205mm 205mm 197mm 241mm Platform Length 4300mm 4600mm 5200mm 5500mm Platform Width 480mm Width between Columns... -
Page 12: Types Of Vehicles Suitable For Being Lifted And Overall Dimensions
BEING LIFTED OVERALL DIMENSIONS Model TFA4500-3D lifts are suitable for virtually all vehicles with total weight of no more than 4000kg. Model TFA5000-3D lifts are suitable for virtually all vehicles with total weight of no more than 5000kg. Model TFA5500-3D lifts are suitable for virtually all vehicles with total weight of no more than 5500kg. -
Page 13: Chapter 3 Safety
USER’S MANUAL Chapter 3 SAFETY It is extremely important to read this chapter of the manual carefully and from beginning to end as it contains important information regarding the risks the operator or maintenance fitter may be exposed to if the lift is used incorrectly. - Page 14 USER’S MANUAL DANGER: indicates imminent danger that can r esult in serious injury to people or death. WARNING: indicates situations and/or types of maneuvers that are unsafe and can cause more or less harmful injuries or death. CAUTION: indicates situations and/or types of maneuvers that are unsafe and can cause minor injury to persons and/or damage the lift, the vehicle or other...
- Page 15 USER’S MANUAL If the movable part of the lift should go in overstroke, there Make sure that there are no persons on the platforms ● is an electric limit switch (Fig. 20) in the control post and a during up and down movements and during standing steel locking plate on the top of all four posts.
- Page 16 USER’S MANUAL parts of the lift (Fig. 22). The lift operator must not start the maneuver until it has been clearly established that there are no persons in danger zone. Fig. 24 RISK OF VEHICLE FALLING FROM LIFT This hazard may arise in the case of incorrect positioning Fig.
- Page 17 USER’S MANUAL RISK OF SLIPPING inspections and maintenance works recommended in chapter 6 “MAINTENANCE” must be observed. Caused by lubricant contamination of the floor around the lift (Fig. 27). RISKS RELATED TO IMPROPER USE AREA BENEATH IMMEDIATELY Persons are not permitted to stand or sit on the platforms SURROUNDING LIFT ALSO...
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Page 18: Chapter 4 Installation
USER’S MANUAL Chapter 4 INSTALLATION itself and the nearest fixed or mobile structures in the workshop. FOLLOWING OPERATIONS MUST Check: PERFORMED EXCLUSIVELY BY SPECIALISED TECHNICAL STAFF WITH AUTHORISATION FROM Height: 5000 mm min. (calculate also the height of the ● THEMANUFACTURER OR LICENSED DEALER. -
Page 19: Assembly Of Movable Structure (Platform)
USER’S MANUAL The floor must be flat and without gradients (maximum of 1 - Place 4 trestles of the same height and suitably sturdy to 10 mm tolerance) hold 250 kg each, in the area where you intend to install the lift. -
Page 20: Post Assembly
USER’S MANUAL Fig. 34 When you are installing the cross-piece, fit the wedge control rod between the two cross-pieces; the rod is Fig. 36 engaged on side “A” and fastened on side “B” by M6 x 20 Preparation of the control post screws and 6 x 12 plane washers (Fig. - Page 21 USER’S MANUAL Fig. 41 Check the Safety rods are straight. Fig. 38 Fit the Safety rods with the rounded edges of the slots Install the lowering micro-switch to the bottom of the post towards the front of the posts. as shown in Fig. 39. Now secure the bottom end of the rods as shown in Fig.
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Page 22: Hydraulic System Connection
USER’S MANUAL Before making any maneuvers: 1) Check the fluid level, and fill if necessary using mineral oil for hydraulic system ISO 32 - H-LP DIN 51525. 2) Check the rotation direction of the motor by pushing the lifting pushbutton momentarily. WARNING: prolonged rotation in the wrong direction can seriously damage the pump. -
Page 23: Secure The Posts To The Ground
USER’S MANUAL Plumb the posts to ensure that they are perfectly perpendicular to the floor, inserting shims where necessary under the baseplates. Use shims that are as large as possible and always install them close to the anchor holes. Press LIFT button and complete the lift cycle; during the cycle. -
Page 24: Adjusting The Lifting Cables
USER’S MANUAL Correct connections in accordance with wiring ● diagrams; Earth connection of the lift; ● The operation of: ● - Lifting limit switch; - Lowering micro-switch; - Solenoid valve in the hydraulic system. HYDRAULIC CHECKS Fig. 52 Make sure the reservoir is filled with sufficient oil; ●... -
Page 25: Chapter 5 Operating Principles And Use
USER’S MANUAL Press the LIFT button on motor until the lift reaches the that the wedges fit properly into the safety rod slots; ● desired height. that the lift limit switch operates properly; ● During its travel, the safety wedge release lever will remain in the “rest”... - Page 26 USER’S MANUAL Prevent or repair scratches that cut the coat of paint Observe the maintenance intervals recommended in ● ● the manual; these times are guidelines and should be Immediately clean possible drops of acid or corrosive ● construed as the maximum intervals between each oils intervention.
- Page 27 USER’S MANUAL EVERY MONTH... Check lift cable wear by measuring the diameter and ● checking for possible broken strands or other damage. 1 - HYDRAULIC POWER UNIT. WARNING Check oil level using the dipstick fixed to the filler ● cap. Top up if necessary through the filler hole until THE STEEL CABLE HAS LIFTING AND SAFETY the oil is at the recommended level.
- Page 28 USER’S MANUAL Change the oil as follows: Lower the lift completely. ● Make sure that the hydraulic cylinder is fully ● retracted. Disconnect the power supply. ● Drain the oil from the circuit by unscrewing the drain ● plug at the bottom of the reservoir. Refit the drain plug.
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Page 29: Chapter 7 Troubleshooting
USER’S MANUAL Chapter 7 TROUBLESHOOTING Troubleshooting and possible repairs require absolute compliance with ALL THE SAFETY PRECAUTIONS indicated in chapter 6 “MAINTENANCE” and chapter 3 “SAFETY”. Problem Possible cause Solution Burnt fuse Replace fuse ● ● The lift does not rise when the Line current does not arrive Connect again ●... -
Page 30: Appendix A Special Information
USER’S MANUAL APPENDIX SPECIFIC INFORMATION DISPOSAL OF USED OIL Used oil drained from the reservoir of the hydraulic power unit during oil changes is to be treated as a pollutant in accordance with the legislation in force in the country where the lift is installed. -
Page 31: Appendix B Hydraulic Diagram
USER’S MANUAL APPENDIX B HYDRAULIC DIAGRAM -27-... -
Page 32: Appendix C Electrical Wiring Diagram
USER’S MANUAL APPENDIX C ELECTRICAL WIRING DIAGRAM C.1 380V ELECTRICAL WIRING DIAGRAM -28-... - Page 33 USER’S MANUAL C.2 220V ELECTRICAL WIRING DIAGRAM -29-...
- Page 34 USER’S MANUAL C.3 CODE MEANING Ref. Designation Type & Specifications Quantity Power switch LW39-16RE04/2 AC contactor CJX4-09 Motor MS90L-4 Limit switch ME 8108 Safety switch ME 8108 Push button LA39-B2-11/W Push button LA39-B2-11/W Buzzer AD16-22SM/Y DC24V Solenoid AC 24V FU1/FU2 Fuse RT18-32 (X) 2A/6A Control transformer...
- Page 35 USER’S MANUAL EXPLOSIVE DIAGRAM -31-...
- Page 36 USER’S MANUAL -32-...
- Page 37 USER’S MANUAL -33-...
- Page 38 USER’S MANUAL PARTS LIST Chart No. Description QTY. Remarks SGM-801-01A-00 column 1 jointing parts SGM-801-01BC-00 column 2 jointing parts SGM-801-01D-00 column 3 jointing parts SGM-803-01A-00 runway 1 jointing parts SGM-803-01A-00 runway 2 jointing parts SGM-803-02-00 jointing parts Front board SGM-803-03 Small wheel GB894.1-86 Spring washer A...
- Page 39 USER’S MANUAL PARTS LIST Chart No. Description QTY. Remarks SGM-804-01-00 Safty transmission pole GB70-85 M6X20 Inner hexangular screw SGM-804-11 φ15/Q235 Safty handle spindle SGM-804-09 Connection SGM-804-10 Connection 1 SGM-802-08 Orientation board SGM-802-07 Nylon Rubber block SGM-802-02 spindle 1 GB894.1-86 Spring washer A SGM-802-03 spindle 2 GB894.1-86...
- Page 40 USER’S MANUAL PARTS LIST Chart No. Description QTY. Remarks GB6170-86 hexangular nut GB95-85 flat washer C GB91-86 D4X45 snap ring SGM-805-05-00 jointing parts Cable stable SGM-805-13 cable block 2 SGM-805-12 cable block 1 GB70-85 inner hexangular screw M8X60 GB95-85 flat washer C GB93-87 spring washer SGM-805-14...
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