Ulvac MDA-015A User Manual

Portable aspirator

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No．33100-2-02-01

User's Manual

Portable Aspirator

MDA-015A

Please read this manual thoroughly to ensure safe and effective operation

of this equipment.

Keep this manual in a safe place.

Please note that due to performance upgrade, the equipment described in

this manual is subject to changes in dimensions and specifications without

prior notice.

Ulvac Kiko, Inc.

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Summary of Contents for Ulvac MDA-015A

Page 1 Please read this manual thoroughly to ensure safe and effective operation of this equipment. Keep this manual in a safe place. Please note that due to performance upgrade, the equipment described in this manual is subject to changes in dimensions and specifications without prior notice. Ulvac Kiko, Inc.
Page 2: Table Of Contents
6. Storage of Equipment ......................13 7. Consumable List ........................13 (6) Disposal ............................14 1. Cautions upon Disposal ......................14 (7) Optional Parts ..........................14 1. .Standard Optional Parts List ....................14 Ulvac KIKO Address List Use situation check seat...
Page 3: To Safely Use This Equipment
The copyright of this user’s manual and safety guides are reserved by Technical Division of Ulvac Kiko. No part of this document, in whole or part may be reproduced without permission of Ulvac Kiko Inc. Read this section before using the MDA-015A. Follow the instructions below to safely use the device and prevent personal injuries from occurring.
Page 4 Power Supply Please prepare the following: Single-phase 100 V, 1.2 A or more (50/60Hz) Smaller power supply capacity may cause the breaker to trip due to Check the overcurrent during the operation. capacity For the primary power supply, a single power supply should be provided for the device, and other equipment should not be connected with it.
Page 5 Environment This product does not have explosion-proof design, and thus use in environments where inflammable substances are present should be avoided. Avoid this action Otherwise, explosion could occur, causing fire and burns. The pump is extremely hot during operation. Do not place flammable objects around it.
Page 6 Operations Do not aspirate substances which are unsuitable for nitrile rubber. (liquid/hydrogen sulfide/acetone/lacquer/ acetaldehyde/Freon gas/ammonia) These solvents are unsuitable for the diaphragm material (nitrile Avoid this action rubber) of diaphragm type dry vacuum pumps. Using these substances can drastically reduce the durability of the device.
Page 7: Before Using
(1) Before Using 1. Target Users Only persons who have used a vacuum exhaust unit or trained based on this manual may operate this equipment. 2. Read the Manual Thoroughly Please read this manual thoroughly in order to use the equipment in a safe and correct manner.
Page 8: Product Overview
(2) Product Overview 1. Purpose of This Product and Actions that are Prohibited This device is a portable aspirator equipped with a diaphragm type vacuum pump. This is different from a water aspirator in that the ultimate pressure it can reach is not affected by tap water pressure or temperature and can be used even in locations with no tap water source.
Page 9: Product Specifications
3. Product Specifications Item Specifications Pressure adjustment range 6.6 -98 kPa Pressure indication Analog Aspiration pressure adjustment Needle valve Aspiration port external diameter φ9 mm × 1 Collection jar 450 cc × 1 Vacuum pump DA-15D (Special) Structure Diaphragm type dry vacuum pump Evacuation speed 12/15 L/min (50/60 Hz) Ultimate pressure...
Page 10: Individual Unit Specifications
4. Individual Unit Specifications Unit Model and Specifications Quantity 1) Diaphragm type dry - Model DA-15D (Special) 1 set vacuum pump - Evacuation speed: 12/15 L/min (50/60Hz) - Ultimate pressure 6.6 × 10 - Required power supply: 0.12 kVA 2) Bourdon tube vacuum - Model DT1/8×50 1 pc.
Page 11: Switch And Valve Layout
7. Switch and Valve Layout Exhaust system drawing Electrical wiring drawing ５...
Page 12: Opening The Package And Installation
(3) Opening the Package and Installation 1. General Cautions 1) Is the product what you requested? 2) Are the accessories and all necessary parts included? 3) Check that no damage has occurred during shipping. 4) Maintain a space of more than 15 cm from the equipment for Check safety upon installation.
Page 13: Power Supply
4. Power Supply Use a p rimary power supply of the following specifications: Single-phase 100V,1.2A or above (50/60Hz) Smaller power supply capacity may cause the breaker to trip due to overcurrent during the operation. Warning Check the capacity Specifications of Primary Cable Connection (Portions Connecting with the Equipment) 100 V cable, Length: 2 m Head: 3P plug with ground (with adapter)
Page 14: Operations
(4) Operations 1. Risks and Safety Measures upon Operations Do not aspirate substances which are unsuitable for nitrile rubber. (liquid/hydrogen sulfide/acetone/lacquer/ acetaldehyde/Freon gas/ammonia) These solvents are unsuitable for the diaphragm material (nitrile rubber) of diaphragm type dry Avoid this action vacuum pumps.
Page 15: Operations
2-2 Operations 1) Turn the POWER switch ON. Start the diaphragm vacuum pump. 2) Set the VAC. CON. to HIGH. Adjust pressure to desired pressure. (Setting the pressure to 40 kPa or above may cause the Bourdon tube vacuum gauge needle to sway slightly, however this is not abnormal. The swaying is caused by the diaphragm pulsing.) 2-3 Stop 1) Turn the POWER switch OFF.
Page 16: Measures Upon Abnormal Conditions
3. Measures upon Abnormal Conditions 3-1 During power outages 1) Turn the POWER switch OFF. 2) Set the VAC. CON. to HIGH. 3-2 Operation after recovery from power outage Follow the steps "2-1 Preparation" and "2-2 Operations" under 2. Portable Aspirator Operation Procedure".
Page 17: Removal, Maintenance, And Installation Of Devices
3. Removal, Maintenance, and Installation of Devices 3-1 Diaphragm type vacuum pump 1) Required tools: Phillips head screwdriver ×1 M5 hexagonal Allen wrench ×1 2) Removal procedure - All device equipment stopped.: Check - Device primary power supply disconnected.: Check - Remove collection bottle.
Page 18: Maintenance And Inspection Points
4. Maintenance and Inspection Points Timing of Maintenance Unit Maintenance and Inspection and Inspection Aspirator Verify there is no liquid in the Before every use. collection bottle. Dispose of liquid in the collection jar After every use. every time the device is stopped. Diaphragm type Verify performance (ultimate As necessary...
Page 19: Storage Of Equipment
6. Storage of Equipment Observe the following guidelines to store the equipment. 1) Place of storage - Floor with sufficient strength - Location with good ventilation - Location with no vibration. - Location without direct sunlight - Location where room temperature is below normal temperature. - Location where no chemicals or gases or other substances which can have a corrosive effect on the exterior of the device are present.
Page 20: Disposal
(6) Disposal 1. Cautions upon Disposal The device and all accessory parts must be disposed of in accordance with legal and regional municipality regulations. Comply with regulations upon disposal. Caution Comply with For details on disposal, contact us. regulations Applied regulations: Rules of waste disposal and cleaning Disposal methods: 1) Transportation: Industrial waste contractors 2) Disposal: Industrial waste contractors (7) Optional Parts...
Page 21 Usage Status Check Sheet (for use in Operation Manual) * For the purpose of safety control of repair personnel, fill in within the heavy line frame and attach the sheet to the item of which repair is requested. * In case this sheet were not attached or filled in, your request of repair and service may not be accepted.