Summary of Contents for PDC KST80-712
- Page 1 Page 1 of 24 Steam Tunnel KST80-712 Serial Number: 441 TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com...
-
Page 2: Table Of Contents
7. SHUTDOWN ........................21 8. GENERAL TROUBLESHOOTING ................... 21 9. BOILER ..........................23 TECHNICAL INFORMATION ..................24 CUSTOMER SERVICE CONTACT INFORMATION ..........24 TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... -
Page 3: Introduction
Page 3 of 24 1. INTRODUCTION 1.1 Overview The PDC Model KST80-712 is for use in shrink-fitting the labels or neckbands to consumer product containers, downstream of the label/neckband application point on a production-line conveyor. 1.2 Confidentiality This manual and the information contained herein are confidential property of PDC International Corporation. -
Page 4: Safety Precautions
Please read this manual carefully and understand it before operating this tunnel. Please contact PDC International directly at (203) 853-1516 with any questions or for any problems or conditions that arise that you do not understand. - Page 5 In either case, please make all operators aware of this danger as the message is applicable in all options.) TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com...
-
Page 6: Installation & Setup
Refer to the installation drawing (in the Assembly Drawings tab of this binder) for details. INLET ON TOP OF TUNNEL OUTPUT OF STEAM REGULATOR TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... - Page 7 Check temperature settings on the controller. Adjust pneumatic regulator, to 18-22 psi (see below). Open the steam valve. TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com...
- Page 8 TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com...
-
Page 9: Regulator Setup
Old filters can be cleaned and reused. For assistance with this, please contact Anthony Caccamo or Todd Smith at PDC at (203) 853-1516. TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... -
Page 10: Controls
Please see pages 22-24 of that operating manual especially, as it shows the basic keypad functions. BLOWER ON SWITCH (GREEN) BLOWER OFF SWITCH (RED) Lenze AC Tech SMVector Control Box TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... -
Page 11: Tunnel Temperature Controller
4.3 Tunnel Temperature Controller At the front of the tunnel, turn the tunnel electronic temperature control power switch (green) to “on”. This green switch turns on the KST80-712 tunnel. After turning this switch, the tunnel temperature will rise to the temperature setting on the controller. -
Page 12: Tcu Temperature Controller Parameters Default Parameters
Auto-Tune Dampening Code ANAS Linear Output Assignment ANLO Linear Output Scale Value ANHI Linear Output Scale Value ANdb Linear Output Deadband TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... - Page 13 Baud Rate 1200 PArb Parity Bit Addr Unit Address Abrv Abbrev. Or Full Transmission PrAt Automatic Print Rate PoPt Print Options TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com...
- Page 14 Page 14 of 24 TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com...
-
Page 15: Adjusting The Tunnel
The bottom portion of the T contains a cutout that is used to turn the control valve dials (as shown at left). Steam Tunnel Key (T Wrench) PDC Part # PDC-231-00 TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... - Page 16 Be sure to reseal each door panel with the top end of the T wrench (or a screwdriver) when finished (turn screwdriver, or T wrench, a half turn to secure door). TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com...
-
Page 17: Steam Valve Direction Control
(see following page). STEAM TUNNEL WRENCH 1-1/8” OPEN-END WRENCH Loosening the Union Steam Tunnel Wrench PDC Part # PDC-231A00 TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... - Page 18 Page 18 of 24 Record the position number that is aligned to each pointer indicator. TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com...
-
Page 19: Steam Venting Package
(For example, “3/4” indicates 3/4 shut). Loosen wingnut to adjust valve. Retighten wingnut after adjustment. WINGNUT FULL OPEN FULL SHUT TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... -
Page 20: Adjusting The Tunnel Stand
Once completed, make sure that the O-ring is in place in the clamp joint before retightening the tubing clamp. CLAMP RATCHET HANDLE TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... -
Page 21: Shutdown
(For more details on installation, operation, and maintenance of the individual components, refer to the Literature tab of the binder that accompanies this manual.) TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... - Page 22 If there is a constant exhaust of steam coming out of the piping downstream of the condensate trap, then perform the following (only if properly trained and comfortable performing these steps, if not, please contact PDC directly at 203-853- 1516, to have someone perform these steps for you): ...
-
Page 23: Boiler
Contact local water treatment company for installation and service. TAMPER EVIDENT NECK BANDING AND SHRINKSLEEVE LABELING MACHINERY 8 Sheehan Avenue, South Norwalk, CT 06854 USA 203-853-1516 F 203-854-0834 www.pdc-corp.com... -
Page 24: Technical Information
If you have machine servicing, maintenance, parts replacement, or any other customer service needs or questions, please contact Anthony Caccamo or Todd Smith at PDC International in the United States at 00-1-203-853-1516 and they will be happy to assist you.