Certikin COVERSTAR Installation Manual

Automatic safety pool cover

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Coverstar automatic safety pool cover

Installation Guide

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Summary of Contents for Certikin COVERSTAR

Page 1: Coverstar Automatic Safety Pool Cover
Coverstar automatic safety pool cover Installation Guide Read this manual before using the equipment Retain this manual for future use...
Page 2 Copyright Copyright © 2023 Certikin International Limited All Rights Reserved. Contains information owned by Certikin International Limited and/or its affiliates. Do not copy, store, transmit or disclose to any third party without prior written permission from Certikin International Limited Certikin International Limited is part of the Fluidra S.A. group.
Page 3: Table Of Contents
Contents Coverstar automatic safety pool cover 1 Safety 2 Hardware description 2.1 Overview 2.1.1 Overview of encapsulated track installation 2.1.2 Overview of flush track installation 2.1.3 Overview of deck-mounted mechanism installation 2.2 Track overview 2.2.1 Encapsulated track 2.2.2 Top track 2.2.3 Flush track...
Page 4 6 Pit lid installation 6.1 Pit bracket installation for trays or decking 6.2 Aluminium lid installation 7 Customer handover 7.1 Final adjustments 7.2 Submersible pump operation 7.3 Handover instructions for installer 8 Troubleshooting 8.1 Track issues 8.2 Mechanism issues 8.3 Cover issues 8.4 Cover lid and miscellaneous issues 9 Regulatory A Appendix - Drawings and information...
Page 5: Safety
Safety This section provides an overview of all safety aspects for the protection of people as well as safe installation. Other task-related safety instructions are included in the specific sections. In addition to these safety instructions, you must also comply with all local and site-specific health and safety regulations, and environmental protection requirements.
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Page 7: Hardware Description
Hardware description Before installing the Coverstar automatic safety pool cover, you should be familiar with the location and names of all parts of the product. Overview This section provides an overview of the hardware components of the Coverstar automatic safety pool cover for all product variants and installation types.
Page 8: Overview Of Encapsulated Track Installation
Coverstar automatic safety pool cover - Installation Guide 2 Hardware description 2.1.1 Overview of encapsulated track installation Key switch Used to control opening and closing the cover. This switch can be locked. The key switch must be located where the operator has full view of the pool area while operating the cover.
Page 9: Overview Of Flush Track Installation
2 Hardware description Coverstar automatic safety pool cover - Installation Guide 2.1.2 Overview of flush track installation Mechanism (non drive-end assembly) Pulley system for rope wind and unwind. Roller and cover Roller for the cover. Mechanism (drive-end assembly) and Pulley system, gears, and rope wind and unwind hydraulic motor reels.
Page 10: Overview Of Deck-Mounted Mechanism Installation
Coverstar automatic safety pool cover - Installation Guide 2 Hardware description 2.1.3 Overview of deck-mounted mechanism installation Mechanism (non drive-end assembly) Pulley system for rope wind and unwind. Shown with mech housing fitted. Roller Roller for the cover. Note the direction of cover winding indicated on the roller.
Page 11: Track Overview
Coverstar automatic safety pool cover - Installation Guide Track overview Depending on the design and shape of the swimming pool, the Coverstar automatic safety pool cover can be used with the following types of tracks: Encapsulated track — embedded in the pool wall Top track —...
Page 12: Top Track
Coverstar automatic safety pool cover - Installation Guide 2 Hardware description 2.2.2 Top track The top track can be used on both new and existing pools. Top tracks are mounted on the pool surround. This type of track is ideal for irregular shaped pools.
Page 13: Mechanism Overview
2 Hardware description Coverstar automatic safety pool cover - Installation Guide Mechanism overview The mechanism is a heavy-duty pulley system with gears that wind and unwind the ropes to move the cover on and off the pool. The cover is attached to the leading edge bar and roller.
Page 14: Power Pack And Key Switch
Coverstar automatic safety pool cover - Installation Guide 2 Hardware description Power pack and key switch The power pack is used to provide high-pressure hydraulic power for the mechanism motor. The power pack is powered using an electrical motor and is controlled using the pool cover key switch.
Page 15: Getting Started
What's in the box For a detailed list of parts, refer to the pick-list supplied from Certikin with the Coverstar automatic safety pool cover. Confirm you have all the parts you need before starting the installation procedures. If you believe any parts are missing, contact Certikin before starting the installation.
Page 16 Coverstar automatic safety pool cover - Installation Guide 3 Getting Started Powered chop-saw for making accurate square or mitred cuts of the tracking. Rubber mallet for tapping in the spacer shim for the encapsulated track. 16 of 52 cover.eclipse.mech - 1...
Page 17: Encapsulated Track Type Installation
Encapsulated track type installation This section provides step-by-step procedures for installing the Coverstar automatic safety pool cover for encapsulated track types. These procedures apply to the standard concrete encapsulated track and liner-lock track types. The installation process follows these main stages: Section 4.1 "Encapsulated track installation"...
Page 18 Coverstar automatic safety pool cover - Installation Guide 4 Encapsulated track type installation WARNING Risk of injury from lifting heavy objects! The mechanism assembly is heavy. At least two persons should lift and position the mechanism assembly. 3. Adjust and position the drive mechanism.
Page 19: Cover Installation
4 Encapsulated track type installation Coverstar automatic safety pool cover - Installation Guide 6. Loosen the bolts of the adjustable parts of the drive mechanism and non-drive-end pulley bracket. 7. Adjust and secure the adjustable parts to the front and back walls of the cover pit.
Page 20: Attaching The Cover To The Roller
Coverstar automatic safety pool cover - Installation Guide 4 Encapsulated track type installation 7. Attach the cover to the lead edge. Figure 8 - Exposed or wrapped cover to leading edge. 8. Insert the track slider and lead edge assembly into the inner guide.
Page 21: Testing The Cover And Ropes
The cover has now been installed. 4.3.2 Testing the cover and ropes After you have attached the cover and ropes, Certikin recommends that you test the mechanism and to make sure the cover operates correctly. Make the following checks: The cover runs smoothly along its full operating length.
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Page 23: Top Track And Flush Track Type Installation
Top track and flush track type installation This section provides step-by-step procedures for installing the Coverstar automatic safety pool cover for the top and flush track types. The installation process follows these main stages: Section 5.1 "Top track installation" on page 23 Section 5.2 "Flush track installation"...
Page 24 Using the pre-drilled holes in the tracks, drill down through the pool deck to at least 3ʺ (76 mm) to establish proper anchoring. Stand on the track to hold it in place. b. Using the 1 ¾ʺ x 8ʺ screws and plugs supplied by Certikin, fix the tracks down to the pool surround. Notice Do not tighten the screws fully to allow running the rope through the track channels.
Page 25: Flush Track Installation
Using the pre-drilled holes in the tracks, drill down through the pool deck to at least 3ʺ (76 mm) to establish proper anchoring. Stand on the track to hold it in place. b. Using the 1 ¾ʺ x 8ʺ screws and plugs supplied by Certikin, fix the tracks down to the pool surround. Notice Do not tighten the screws fully to allow running the rope through the track channels.
Page 26 Coverstar automatic safety pool cover - Installation Guide 5 Top track and flush track type installation Caution The grey end-covers must fit correctly. Make sure both ends of the mechanism feet are not positioned too wide. To install the deck-mounted mechanism, follow these steps: 1.
Page 27 5 Top track and flush track type installation Coverstar automatic safety pool cover - Installation Guide Figure 10 - Roller level and square to the pool You can use a piece of rope to align the mechanism. You can spread the pulley brackets to two inches wider than the mechanism body.
Page 28: Pit-Mounted Mechanism Installation
Coverstar automatic safety pool cover - Installation Guide 5 Top track and flush track type installation Caution Risk of damage! Make sure the mechanism is securely anchored to the deck. Do not proceed with the installation if there is any adverse movement.
Page 29 5 Top track and flush track type installation Coverstar automatic safety pool cover - Installation Guide Figure 11 - Recessed track, slider, and leading edge bar 7. Move the track slider at least 6" (150 mm) into the track. 8. Fit the feed guides to the pit-end of the tracks and screw in place.
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Page 31: Pit Lid Installation
Section 6.2 "Aluminium lid installation" on page 33 Pit bracket installation for trays or decking To support various lid options, Certikin provides the following types of pit brackets: CTA2061RL brackets For 14ʺ trays, two board wide decking or the (non-walk on) aluminium lid.
Page 32 Coverstar automatic safety pool cover - Installation Guide 6 Pit lid installation Figure 13 - Lid and extensions Figure 14 - Example of bracket pitches 32 of 52 cover.eclipse.mech - 1...
Page 33: Aluminium Lid Installation
6 Pit lid installation Coverstar automatic safety pool cover - Installation Guide Notice After the installation of the lid, check if the lid has sharp edges and, if required, file the edges. When the lid is in the closed position, make sure that each bracket is in contact with the lid.
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Page 35: Customer Handover
Make sure the installation area is clean and tidy after you complete your work. Submersible pump operation Every Coverstar system is supplied with a submersible pump. This pump is used to detect and remove excess water from the cover. You may need to reposition the pump to ensure all excess water is removed from the cover.
Page 36: Handover Instructions For Installer
Instruct the customer to wash the cover with a mild hand-dishwashing liquid every three to six months to remove the accumulation of chlorine and dirt. Instruct the customer on the possibility of using the Coverstar cover in winter, with proper precautions.
Page 37: Troubleshooting
Troubleshooting This section provides troubleshooting information for the Coverstar automatic safety pool cover. Track issues You can prevent the occurrence of track issues by making the following checks: All tracks ends are filed. Caution This is an important part of the installation. Any rough edges can damage the cover or ropes and prevent the cover from operating.
Page 38: Cover Issues
Coverstar automatic safety pool cover - Installation Guide 8 Troubleshooting Install the cover in the pit coming off at as small angle as possible. This reduces the stress on the mechanism and reduces the wear on the cover guides at the end of the track.
Page 39 Is the leading edge too long and making the inserts bind? Notice For minor cover damage up to 1ʺ (2.54 cm), use the supplied patch kit for repairs. In case of bigger damage to the cover, contact Certikin for more information. Table 1 - Miscellaneous cover issues Problem...
Page 40: Cover Lid And Miscellaneous Issues
Coverstar automatic safety pool cover - Installation Guide 8 Troubleshooting Problem Possible cause Solution Notice Some unevenness might be unavoidable due to the pool configuration. The cover is uneven at The rope lengths are Re-pin the rope on the rope reel to make sure the the end of the pool.
Page 41: Regulatory
The Conformité Européene (CE) mark. UK Conformity Assessed. Waste Electrical and Electronic Equipment (WEEE). If you require a copy of the latest Declaration of Conformity for the Coverstar automatic safety pool cover, contact Certikin International Limited. cover.eclipse.mech - 1 41 of 52...
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Page 43: A Appendix - Drawings And Information
Appendix - Drawings and information The following provide additional information for the installation of the Coverstar automatic safety pool cover. A.1 UK Declaration of incorporation A.2 UK Declaration of conformity A.3 Electrical wiring for hydraulic power pack and key switch A.4 Encapsulated track pit dimensions...
Page 44: Declaration Of Incorporation
Coverstar automatic safety pool cover - Installation Guide A Appendix - Drawings and information UK Declaration of incorporation Manufacturer Business name: Certikin International Limited Full address: Unit 4, Tungsten Park, Colletts Wy Postal code: OX29 0AX Place: Witney County: England...
Page 45: Declaration Of Conformity
A Appendix - Drawings and information Coverstar automatic safety pool cover - Installation Guide UK Declaration of conformity Installers company name: Full address: Country: Hereby we declare that the product… Coverstar® Automatic swimming pool cover Model: CS#: HAVING BEEN CORRECTLY INSTALLED AND TESTED FOR OPERATION IN LINE WITH THE...
Page 46: Electrical Wiring For Hydraulic Power Pack And Key Switch
Coverstar automatic safety pool cover - Installation Guide A Appendix - Drawings and information Electrical wiring for hydraulic power pack and key switch Figure 15 - Wiring for the power pack control box Figure 16 - Wiring for the key switch 46 of 52 cover.eclipse.mech - 1...
Page 47: Encapsulated Track Pit Dimensions
A Appendix - Drawings and information Coverstar automatic safety pool cover - Installation Guide Encapsulated track pit dimensions The pit wall must be flat and level, 30 mm or 40 mm above the pool wall. The top of the dividing wall must be flat and level, 20 mm below the pool wall. For hidden lead edge this dimension should be 30 mm.
Page 48: Pit Or Deck-Mount Mechanism With Top Or Flush Track
Coverstar automatic safety pool cover - Installation Guide A Appendix - Drawings and information Pit or deck-mount mechanism with top or flush track Track Coping Pit area or deck mount area Drive-end entry slide for the hydraulic hose The measurement for the inside of the track (X)
Page 49: Slider Types
A Appendix - Drawings and information Coverstar automatic safety pool cover - Installation Guide Slider types Encapsulated slider supplied with the cover Horizontal flush slider part of the wheel assembly Top slider part of the wheel assembly Figure 19 - Slider types cover.eclipse.mech - 1...
Page 50: Rope Path Diagram
Coverstar automatic safety pool cover - Installation Guide A Appendix - Drawings and information Rope path diagram Figure 20 - Rope path diagram 50 of 52 cover.eclipse.mech - 1...
Page 51: Power Pack
A Appendix - Drawings and information Coverstar automatic safety pool cover - Installation Guide Power pack Electrical motor Control box Hydraulic connections for hoses Test pressure port Breather cap Hydraulic fluid tank Figure 21 - Hydraulic power pack pump cover.eclipse.mech - 1...
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