Summary of Contents for VER-MAC ST-4815G3
- Page 1 Trailer-Mounted Arrowboards Models: ST-4815G3 (15 lamps) and ST-4825G3 (25 lamps) V-Switch controller Indexed rod arrowboard break New lamps with optical lenses Operation, Safety and Maintenance Manual Manual part number: MAN-147...
- Page 2 Trailer-Mounted Arrowboards ST-4815G3 (15 lamps) and ST-4825G3 (25 lamps) Operation, Safety and Maintenance Manual MAN-147 December 2018 List of Revisions Date Version Revision G3 version with V-Switch controller, stabilizer legs, lamps 2018/12 with optical lenses and many mechanical changes. The vehicle-mounted models now have their own manual.
- Page 3 The owner is responsible for the proper use and maintenance of the equipment. Failure to properly maintain equipment can also void all guarantees. This manual contains a complete list of all scheduled maintenance intervals for all Ver-Mac arrowboard units. Please work safely.
- Page 4 Replacement parts not supplied by Signalisation Ver-Mac Inc. The obligations of Signalisation Ver-Mac Inc. shall in no way exceed the initial cost of the equipment or part upon which such liability is based. Repair or Replacement Repair or replacement of any equipment or defective component shall always be at the discretion of Signalisation Ver-Mac and shall be carried out at its factory, unless otherwise agreed by prior arrangement with Signalisation Ver-Mac.
- Page 5 Defective equipment or component parts for repair or replacement must always be returned to Signalisation Ver-Mac Inc. along with an RMA number obtained beforehand from Customer Service at Signalisation Ver-Mac Inc. End User Responsibilities ...
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Page 6: Table Of Contents
1 Table of Contents Table of Contents ............................vi Overview ................................1 How to Use this Manual ..........................1 Ver-Mac Arrowboard Models Table......................1 About Safety and Warning Information ..................... 2 About Safety and Instructions Stickers...................... 2 About Maintenance ............................ 2 About Replacement Parts .......................... - Page 7 Screen ............................... 42 8.4.3 Language ............................43 8.4.4 Controller Type ..........................43 8.4.5 About ..............................43 8.4.6 Arrow Settings........................... 44 8.4.7 Photocell and Accessories ....................... 44 8.4.8 Communication Settings........................47 Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019...
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Page 9: Overview
A list of all the safety stickers on the arrow The optional V-Touch AB controller features are described in detail at the end of this manual. 2.2 Ver-Mac Arrowboard Models Table This table will help you determine which Ver-Mac arrowboard you are using. Panel in inches (cm) No. Lamps... -
Page 10: About Safety And Warning Information
Contact Ver-Mac or your Ver-Mac distributor to obtain replacement stickers. If your arrowboard is an older model and has no stickers, please contact Ver-Mac Support to receive stickers and information concerning their placement. You will find the detailed list in the section of this manual that concerns your specific model. -
Page 11: About Replacement Parts
Replacement parts for arrowboards may vary according to models. To know the correct replacement part: See the Arrowboard Parts Manual for your unit or contact Ver-Mac Support for further information. Before calling Ver-Mac for assistance, please make sure you have the identification number of your arrowboard in hand. -
Page 12: Inspecting Your Equipment
A walk-around inspection only covers items that can be checked without getting under trailer-mounted or dismantling vehicle-mounted arrowboards. Make the walk-around inspection a routine and ensure that any defects you notice are fixed BEFORE you go on the road. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 13: Pre-Towing Walk-Around Checklist
Safety chains are crossed & hooked from the underside. All jacks and stabilizer bars are retracted & in a horizontal position. Trailer wiring is connected to the tow vehicle and functions correctly. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 14: Work Site Inspection
Site is not shaded by nearby structures. Site is not in close proximity to electrical towers. DANGER For a better clearance, always bring the arrowboard down before moving it. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 15: Operations
Setup Procedure 4 Operations Ver-Mac trailer-mounted arrowboards, whether they are single-mast or fold-down design, are available in two models: The ST-4815G3 has 15 lamps. The ST-4825G3 has 25 lamps. Trailer-mounted arrowboards are powered by a battery storage bank that is charged by photovoltaic solar modules. -
Page 16: Step 2-Raising And Aligning The Arrowboard
1. Ensure that the lifting mechanism & cable is in good operating condition. Do not attempt to lift the arrowboard if the mechanism is, or appears, defective in any way. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 17: Step 3-Selecting The Arrow Signal Display
Once selected, illumination of the arrow panel display is automatic and the icons show the signal you see on the front face of the arrowboard panel when you are looking directly at the arrowboard. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 18: Models With Optional V-Touch Ab Controller
4.6.2 Models with optional V-Touch AB Controller 1. Tap the OFF button in the bottom line’s center on the main screen. 2. Tap Yes to confirm. Turn the controller off: press Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 19: Lowering The Arrowboard With Manual Winch
6. Release the pin (or relock the panel handbrake). 7. Slowly turn the winch handle counter-clockwise and lower the mast until pin #1 clicks into position. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 20: Step 3-Removing A Trailer-Mounted Arrowboard
6. Check that the power plug on the tow vehicle matches the trailer wiring end plug on the trailer. 7. Connect power plug to the tow vehicle having first removed it from the optional holder (if available). 8. Do the walk-around safety check before driving off. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 21: Maintenance
Trailer Structure 5 Maintenance 5.1 Trailer Structure There are two types of Ver-Mac arrowboard trailers. Rating is on your vehicle identification number (VIN). Class II – rated to 2,000 lb (907 kg) Class III – rated to 5,000 lb (2,268 kg) Trailers support all conditions on the road and at worksites (rough terrain, dirt, road salt, weather extremes). -
Page 22: Jacks & Stabilizer Bars
• • Remove any dirt or corrosion Stabilisateurs 5.3 Trailer Lights and Reflectors All Ver-Mac trailers come equipped with: Brake lights Tail lights Turn signals (left and right) Marker and clearance lights Marker lights improve the visibility of the trailer at night. They are positioned on the sides of the trailer frame (amber/yellow toward the front and red to the rear). -
Page 23: Replacement Parts
Replace any that are missing. 5.4.1 Replacement Parts If you need to replace any hardware, make sure the replacement part is of equal size, grade and type. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 24: Tires And Rims
Wheel Bearings Remove cup and repack with grease (E- & Grease Cups Z Lube). • Inspect for leakage. Seals Replace if missing. • Inspect for abnormal wear or scoring. Hub/Drum Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 25: Tire Wear Diagnostic Chart
Inspect for rust, loss of arch, or leaves Springs sandwiched together. Replace any sagging or broken springs. • • Suspension Inspect U-bolt connections for bending, Parts elongation of bolt holes, excess wear. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 26: Brakes
Crossed safety chains can prevent the trailer coupler from striking the ground if uncoupling occurs. Make sure that the safety chains have enough slack to turn, but do not drag on the ground. Proper Rigging of Safety Chains Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 27: Coupler/Hitch
If there is play, tighten the adjustment nut until no play is present. 4. To adjust coupler to ball, raise the locking lever, push up on the channel lock and turn nut to tighten or loosen the coupler. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 28: Adjustable Hitches
• Make sure that all bolts are tightened safely at a torque of 150 ft lbf (203 N.m). • Replace any worn hardware. 5.10 Mast The mast on the ST-4815G3 and ST-4825G3 trailer-mounted arrowboards supports the arrowboard and the solar panel. A manual hand winch raises and lowers the mast. Function Required... -
Page 29: Frame
Replace missing pins. • • Visually check for wear or pinching. Cables • • • Check that all cables are securely fastened at intervals and not sagging. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 30: Reversible Hand Winch System
Replace winch and cable if needed. During reassembly make sure that all parts are installed correctly. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 31: Replacement Parts
Always check for the proper functioning of all panel display modes after any electrical maintenance. In the event that a lamp fails, follow the Replacement Procedure for Lamp Modules to ensure correct lamp installation. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 32: Solar Panel(S)
Disconnect the power supply at junction boxes. Disconnect the red solar regulator lead. Even when you have taken every precaution, be aware that the solar panels keep generating current. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 33: Replacement Solar Panel
The controller module is OFF. The solar regulator is OFF. Replacement solar panels must be the same wattage and ideally, from the same manufacturer as initially installed in Ver-Mac’s factory. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 34: Batteries Maintenance
The controller is continuously reading the current battery voltage. Depending on the battery voltage reading, the controller responds to ensure safe operation of the arrow display. The table below shows how the controller responds to battery voltage: Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 35: Arrowboard Controllers
Low batteries panel (first LED). Connect the charger for 2 hours to see if batteries are simply discharged. If they don’t charge, call the Ver-Mac Batteries empty support for more instructions. Before 12 Months... -
Page 36: Optional V-Touch Ab Controller
Verify condition and tighten all terminals Connections • • Verify condition (clean, undamaged) Remove smudges on screen with a soft cloth • • Touchscreen Check for proper operation • • Check all lamp functions/modes Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 37: Schedule Of Recommended Maintenance
Grease each jack at the grease fitting at the top of the outer ram. • • Remove any corrosion, rust and dirt. Stabilizer Bars • • Ensure all safety pins are attached and in position. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... - Page 38 • Check capacity on VIN plate. Ball and Tongue • • • Verify that all are in place and properly Safety Pins inserted. Replace weak or missing pins. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019...
- Page 39 Check welds. Replace as needed. Arrowboard • Panel or molded Inspect for cracks and corrosion. arrow • • Check if cracked, broken or loose. Replace Hoods as necessary. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1...
- Page 40 Check all lamp functions/modes. • • Check for proper functioning, no loose wires touching other terminals. Optional Touchscreen Controller • • Verify condition (clean, undamaged) Touch screen • • Check for proper operation Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019...
- Page 41 Nuts and Bolts and condition. Lubricate lightly. • • Make sure that all safety and locking pins Cotter Pins are in place and solid. Replace any that are missing. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1...
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Page 42: Safety Stickers
Location: On mast above the winch connection for mast models, on frame side for cage models. Location: On frame side. E-9361 Location: Side of trailer E-9835-EN Location: Behind the sign case E-9836-FR Location: Behind the sign case Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... - Page 43 Arrowboard Controllers PART №: Sticker E-7536 Location: On the mast E-7285 Location: On the mast. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1...
- Page 44 Arrowboard Controllers PART №: Sticker E-9440 Location: Near signcase support. E-7280 Location: On the controller dial. E-7278 Location : Beside the controller dial. E-7306 Location : Above the Ver-Mac charger connector. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019...
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Page 45: Optional V-Touch Ab Controller Programming
The current operating status of the connected arrowboard, its power supply, and means of communication. The available Panel Display options. The operations activation buttons. The indicator buttons that change when selected option(s) is active/inactive. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 46: What You See
Indicates battery voltage level. Indicates the degree of wireless signal strength. Indicates a malfunctioning accessory or that the accessory has not been connected. Table 1: Status icons Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... - Page 47 6 seconds to start. Gives access to LCD Backlight Dimming Time controls for the screen. This operation is available in truck mount mode only. Table 2: Operations button Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1...
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Page 48: Setup And Takedown
1. The Preview area shows your selected panel display and the arrowboard status icon indicates Arrow UP. If you select the wrong option, tap (NO) to return to the Panel Display options and then reselect your panel display. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 49: Take Down And Turn Off Procedure
Adjust the intensity of the Screen back lighting on the touchscreen. Select the Language of the user interface. Activate the screensaver mode (Controller Type) for the touchscreen. Request an alarm for low batteries (Other). Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 50: Screen
Tap the (+) or (-) to increase/decrease the amount of time before the screen backlighting dims. Select ALWAYS ON to disable the power saving function for the screen leaving the Controller to operate at maximum power consumption. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... -
Page 51: Language
) at the bottom of the Settings screens provides the current settings of the Controller and the Arrow currently synchronized with it. This information is helpful, especially if ever you have to contact Ver-Mac Support for assistance. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... -
Page 52: Arrow Settings
Set the mode for the Motor of the power lift for the arrowboard to Automatic or Manual. 8.4.7 Photocell and Accessories Photocells adjust the brightness of the light output from the LEDs, according to changes in the level of light in the surrounding area. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019... - Page 53 10 amps in total. Ver-Mac provides two cables for connecting accessories to the power supply. You can choose to join the accessories together or to link just one to the controller. However, if you have only one accessory you still must physically join both cables.
- Page 54 UP/DOWN buttons displayed on the Main screen under the Arrow status icon. 8.4.7.3 Help The Help button (?) on Motor Setting screen displays an explanation about your selected Motor Setting. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019...
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Page 55: Communication Settings
Take a magnet and place it near the letter P in a circle on the back of the Power Box case that is located on the back of the Arrowboard. Ver-Mac 2019 Arrowboard Operation, Safety and Maintenanc e Manual - 1... - Page 56 You have approx. 2 minutes after you select Search For New Arrow to position the magnet on the Power Box. You then have a further 2 minutes to return to the Controller and synchronize the controller with the detected arrow. Arrowboard Operation, Safety and Maintenanc e Manual –v1 Ver-Mac 2019...
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