Connect CM Series Parts & Operators Manual

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CM Series Magnets

Parts & Operator's Manual

Part #CME00010

Parts, Safety, Operation & Maintenance

Connect Work Tools - www.connectworktools.com - 920.238.6657

Models

CM38ID

CM42ID

CM46ID

CM50ID

CM60ID

CM-Series

Part #CME00010

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Summary of Contents for Connect CM Series

Page 1 CM Series Magnets Models CM38ID CM42ID CM46ID CM50ID CM60ID Parts & Operator's Manual Parts & Operator's Manual CM-Series CM-Series Parts, Safety, Operation & Maintenance Parts, Safety, Operation & Maintenance Part #CME00010 Part #CME00010 Part #CME00010 Connect Work Tools - www.connectworktools.com - 920.238.6657...
Page 3 Superior, WI 54880 Fax: 715-395-3703 Contact your Connect Work Tools Representative or the Connect Work Tools Parts Department for replacement manuals. Inquiries regarding the content of this manual must include the release date shown below. Information in this manual is subject to change without advance notice.
Page 4: Safety Information
Connect Work Tools attachment threatening situation, bodily injury or damage to as well as the carrier. It is imperative that operators, equipment.
Page 5 CONNECT WORK TOOLS LOGO - is decal is the Connect Work Fig. L-2 Tools identi er and is a registered trademark of Connect Work Tools. SERIAL PLATE - Contains identifying information about the Fig. L-3 equipment, including: Manufacturer's name, Model number, Serial number, Oil ow, Operating pressure, Product weight, Power, Voltage, Date manufactured.
Page 6 Pictograms are used to rapidly communicate Personnel maintain a safe distance from information. For the purposes of this manual and labels breaker a xed to the Connect Work Tools equipment, pictograms are de ned as follows: • Read the Manual Fragments/debris becoming airborne •...
Page 7 Personnel are responsible for Other manuals, such as those published by the wearing PPE as directed by the supervisor. machinery used in support of the Connect Work Tools equipment, should also be read. Protective Equipment - Guarding...
Page 8 Work Tools equipment may not be modi ed or used for any other purpose other than, for which it was intended. Use of the Connect Work Tools equipment, other than those speci ed in this manual, may place personnel at risk of injury and/or may subject the equipment to damage.
Page 9: Table Of Contents
Connect Work Tools - www.connectworktools.com - 920.238.6657 Table of Contents Table of Contents Operator's Manual Section Safety Information ..................2 Table of Contents .
Page 10 6.1 Troubleshooting Chart ................. . . 19 Contact your Connect Work Tools Representative or the Connect Work Tools Parts Department for replacement manuals.
Page 11: General Information
1. Introduction Preface is manual will provide an understanding of the Connect Work Tools Magnet by providing instructions for safe and e ective operation and instructions for regular maintenance activities of the magnet in addition to parts information. Before installation or operation of the magnet for the rst time, please read and understand this manual.
Page 12: Speci Cations
Connect Work Tools - www.connectworktools.com - 920.238.6657 1.0 Speci cations 1.0 Speci cations 1.1 Magnet Speci cations CM Series Magnets Models Units CM38ID CM42ID CM46ID CM50ID CM60ID US Ton/ (kg) Machine Weight 15 (14,000) 17 (15,422) 20 (18,144) 24 (21,772) 32 (29,030) min.
Page 13: Magnet Layout
Connect Work Tools - www.connectworktools.com - 920.238.6657 1.0 Speci cations 1.0 Speci cations 1.0. Magnet Layout Fig 1.2 Magnet Layout 1.3. Characteristics Well-designed and robust structure Excellent durability by use of high-tensile steel Excellent magnetics High performance Easy mounting and dismounting...
Page 14: Installation
4. Add the test circuit. a. Connect the input pressure line to a ow meter and regulator. Connect the return line to the other side a. Connect the input pressure line to a ow meter and regulator. Connect the return line to the other side of the ow regulator.
Page 15: Safety Precautions & Operating Instructions
Connect Work Tools - www.connectworktools.com - 920.238.6657 3.0 Safety Precautions & Operating Instructions 3.0 Safety Precautions & Operating Instructions Safety Precautions Do not perform inspection or maintenance work when the engine of the carrier vehicle is running. It is required that there be two quali ed personnel to perform inspections.
Page 16: Safety Use
C~80 e) During operation, do not apply too much down pressure with the boom. If it is necessary to change any damaged parts, replace them only with original Connect Work Tools genuine spares. When installing bolts, rst check and clean them.
Page 17: Inspection And Maintenance
Re-assemble the cover by xing it with the screws, which must be tightened with a torque spanner Re-assemble the cover by xing it with the screws, which must be tightened with a torque spanner with the appropriate torque, and connect the connection tubes. with the appropriate torque, and connect the connection tubes.
Page 18: Repairing Faults Inspection
Any other useful information e.) Any other useful information Connect Work Tools will give instructions on how to proceed or will prepare to intervene. Connect Work Tools will give instructions on how to proceed or will prepare to intervene.
Page 19: Normal Inspection
Connect Work Tools - www.connectworktools.com - 920.238.6657 4.0 Inspection and Maintenance 4.0 Inspection and Maintenance 4.5 Normal Inspection Before operating the magnet, read the contents and safety information contained in this manual Check for oil leakage in the hydraulic lines and change any damaged or faulty parts Check the condition of mounting bracket and pins Check the structure for cracks.
Page 20: Hydraulic Circuit
Connect Work Tools - www.connectworktools.com - 920.238.6657 5.0 Magnet Hydraulic Circuit 5.0 Magnet Hydraulic Circuit 5.1 Magnetic Hydraulic Circuit Fig. 5.1 Magnetic Hydraulic Circuit CME00010_release23October...
Page 21: Troubleshooting
Connect Work Tools - www.connectworktools.com - 920.238.6657 6.0 Troubleshooting 6.0 Troubleshooting 6.1 Troubleshooting Chart Problem Possible Cause Remedy If voltage at input of the electronic controller is <50V or off 180V AC, replace the controller box Between 150V and 250V Check coil continuity >250V...
Page 22: Parts Manual Section
CM Series Magnets Models CM38ID CM42ID CM46ID CM50ID CM60ID Parts Manual Parts Manual CM-Series CM-Series Connect Work Tools - www.connectworktools.com - 920.238.6657...
Page 23: Equipment Identi Cation
Connect Work Tools - www.connectworktools.com - 920.238.6657 Equipment Identi cation Equipment Identi cation Location of the Serial Number Decal Owner's Record of the Equipment Record the Model and Serial Number from the Serial Serial Equipment Identi cation Tag to the space Number provided below.
Page 24: Cm38 - Magnet Assembly
Connect Work Tools - www.connectworktools.com - 920.238.6657 CM38 - Magnet Assembly CM38 - Magnet Assembly PART NO. PART NAME REMARKS CMDPT002_ESC TEETH TIP CMSP02_ESC TEETH PIN CMGCM01A75 HYDRAULIC GENERATOR SET CMKIT75V002 COVER SCREWS - SET OF 12 CMCOP003P MAGNET COVER...
Page 25: Cm42 & Cm46 - Hydraulic Generator Set
Connect Work Tools - www.connectworktools.com - 920.238.6657 CM42 & CM46 - Hydraulic Generator Set CM42 & CM46 - Hydraulic Generator Set CME00010_release23October...
Page 26 Connect Work Tools - www.connectworktools.com - 920.238.6657 CM42 & CM46 - Hydraulic Generator Set CM42 & CM46 - Hydraulic Generator Set CME00010_release23October...
Page 27 Connect Work Tools - www.connectworktools.com - 920.238.6657 CM42 & CM46 - Hydraulic Generator Set CM42 & CM46 - Hydraulic Generator Set CME00010_release23October...
Page 28 Connect Work Tools - www.connectworktools.com - 920.238.6657 CM42 & CM46 - Hydraulic Generator Set CM42 & CM46 - Hydraulic Generator Set PART NO. PART NAME REMARKS CMRST001 RESISTOR CMRST002 RESISTOR CMGNCC001.ST ELECTRIC GENERATOR CMLMI.006 MOTOR-TO-GENERATOR BELL HOUSING CMGIUNTO.EL.M ELASTIC JOINT CMPGCM.003.1...
Page 29: Cm42 & Cm50 - Magnet Assembly
Connect Work Tools - www.connectworktools.com - 920.238.6657 CM42 & CM50 - Magnet Assembly CM42 & CM50 - Magnet Assembly PART NO. PART NAME REMARKS CMDPT001_ESC TEETH TIP CMSP_ESC TEETH PIN CMGCM01A04 HYDRAULIC GENERATOR SET CMKIT114V001 COVER SCREWS - SET OF 12...
Page 30: Cm50 - Hydraulic Generator Set
Connect Work Tools - www.connectworktools.com - 920.238.6657 CM50 - Hydraulic Generator Set CM50 - Hydraulic Generator Set CME00010_release23October...
Page 31 Connect Work Tools - www.connectworktools.com - 920.238.6657 CM50 - Hydraulic Generator Set CM50 - Hydraulic Generator Set CME00010_release23October...
Page 32 Connect Work Tools - www.connectworktools.com - 920.238.6657 CM50 - Hydraulic Generator Set CM50 - Hydraulic Generator Set CME00010_release23October...
Page 33 Connect Work Tools - www.connectworktools.com - 920.238.6657 CM50 - Hydraulic Generator Set CM50 - Hydraulic Generator Set PART NO. PART NAME REMARKS CMRST001 RESISTOR CMRST002 RESISTOR CMGNCC001.ST ELECTRIC GENERATOR CMLMI.006 MOTOR-TO-GENERATOR BELL HOUSING CMGIUNTO.EL.M ELASTIC JOINT CMPGCM.003.1 GENERATOR-SET BASE PLATE CMSSL.004...
Page 34 No Change 0-12 Connect Work Tools guarantees that the product shall be free from defects in materials or workmanship for a period of 12 months of installation date or 18 months from invoice date, whatever comes first. Before submitting a warranty claim, make sure the attachment qualifies and meets the guidelines for warranty consideration.
Page 35 Notes Parts & Operator's Manual Parts & Operator's Manual Parts, Safety, Operation & Maintenance Parts, Safety, Operation & Maintenance Connect Work Tools - www.connectworktools.com - 920.238.6657...
Page 36 920.238.6657 www.connectworktools.com...

This manual is also suitable for:

Cm38id Cm42id Cm46id Cm50id Cm60id